Cedar Summit F24800, F24810, F25700Z User Manual

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Page 1

BROCKWELL – F24810/PRESTON – F24800/

TWIN MOUNTAIN LODGE – F25700Z

INSTALLATION AND OPERATING INSTRUCTIONS

To reduce the risk of serious injury or death, you must read and follow these instrucons.

WARNING

OBSTACLE FREE SAFETY ZONE -30’ 9” x 27’1” (9.37 x 8.23 m) area requires Protecve Surfacing. See page 3.

MAXIMUM VERTICAL FALL HEIGHT - 6’ 7” (2.01 m)

CAPACITY - 12 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.

RESIDENTIAL HOME USE ONLY. Not intended for public areas such as mul-unit residences, schools, churches, nurseries, day cares or parks.

Keep and refer to these instrucons oen and give them to any future owner of this play set. Manufacturer contact informaon provided below.

10 - 12 Hrs

FOR FORT & SWING

TWO PERSON

ASSEMBLY

BROCKWELL

Required: 53” Add On A (A24815)

53” Add On B (A24816) 53” Add On C (A24817) 53” Add On E (A24819) 53” Add On F (A24820)

PRESTON

Required: 53” Add On A (A24815)

53” Add On B (A24816) 53” Add On C (A24817) 53” Add On D (A24818) 53” Add On G (A24821)

TWIN MOUNTAIN LODGE

Required: 53” Add On A (A24815)

53” Add On B (A24816) 53” Add On C (A24817) 53” Add On D (A24818) 53” Add On E (A24819)

10 - 12 Hrs

2 - 4 Hrs

2-4 Hrs

FOR FORT & SWING

TUBE SLIDE

TWO PERSON

ASSEMBLY

Cedar Summit

c/o ©Solowave Design 375 Sligo Rd. West, PO Box 10

Mount Forest, ON Canada N0G 2L0

General Inquiries:

Regular Hours: 8:00am - 5:00pm EST Peak Season (April - August): 8:00am - 7:00pm EST (Mon - Fri) 8:00am - 4:00pm EST (Sat & Sun)

Rev 01/30/20179404815

Toll Free: 1-877-817-5682 Email: [email protected] Web Form/Line Chat: www.cedarsummitplay.com/contact-us

Table of Contents

Warnings and Safe Play Instructions ..........pg. 3

Protective Surfacing Guidelines. . . . . . . . . . . . . . . pg. 4

Instructions for Proper Maintenance .........pg. 5

About Our Wood – Limited Warranty .........pg. 6

Keys to Assembly Success ....................pg. 7

Part ID .......................................pg. 9

Step-By-Step Instructions ...................pg. 18

Installation of I.D./Warning Plaque ......Final Step

Page 2

ALTERNATE CONFIGURATIONS USING

BROCKWELL/PRESTON/TWIN MOUNTAIN LODGE

FOLLOW INSTRUCTIONS FOR BROCKWELL : REQUIRED:

A24815 - 53’’ Add on A

F24825 - LANGDON RETREAT

F24826 - HUNTINGTON RESORT

A24816 - 53’’ Add on B A24817 - 53’’ Add on C A24819 - 53’’ Add on E A24820 - 53’’ Add on F A25230 - Adventure Tunnel

FOLLOW INSTRUCTIONS FOR BROCKWELL : REQUIRED:

A24815 - 53’’ Add on A A24816 - 53’’ Add on B A24817 - 53’’ Add on C A24819 - 53’’ Add on E A24820 - 53’’ Add on F A25230 - Adventure Tunnel

F24827 - CEDAR GROVE MANOR

F24828 -ORCHARD VIEW MANOR

Cedar Summit

c/o ©Solowave Design 375 Sligo Rd. West, PO Box 10

Mount Forest, ON Canada N0G 2L0

General Inquiries:

Regular Hours: 8:00am - 5:00pm EST Peak Season (April - August): 8:00am - 7:00pm EST (Mon - Fri) 8:00am - 4:00pm EST (Sat & Sun)

FOLLOW INSTRUCTIONS FOR PRESTON : REQUIRED:

A24815 - 53’’ Add on A A24816 - 53’’ Add on B A24817 - 53’’ Add on C A24818 - 53’’ Add on D A24821 - 53’’ Add on G A25230 - Adventure Tunnel

FOLLOW INSTRUCTIONS FOR TWIN MOUNTAIN LODGE :

REQUIRED:

A24815 - 53’’ Add on A A24816 - 53’’ Add on B A24817 - 53’’ Add on C A24818 - 53’’ Add on D A24819 - 53’’ Add on E A25230 - Adventure Tunnel

Toll Free: 1-877-817-5682 Email: [email protected] Web Form/Line Chat: www.cedarsummitplay.com/contact-us

Page 3

Warnings and Safe Play Instructions

CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred

while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.

WARNING

SERIOUS HEAD INJURY HAZARD

Installation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.

COLLISION HAZARD

Place play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)

CHOKING HAZARD/SHARP EDGES & POINTS

Adult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.

WARNING LABEL

Owners shall be responsible for maintaining the legibility of the warning labels.

STRANGULATION HAZARD

• NEVER allow children to play with ropes, clotheslines,

pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.

• NEVER allow children to wear loose tting clothing,

ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

• NEVER allow children to wear bike or sport helmets

when using this play-set.

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

TIP OVER HAZARD

Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-ﬁll surfacing materials washing away during heavy rains.

DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

WARNING – Safe Play Instructions

Observe capacity limitations of your play-set. See

front cover.

Dress children with well ﬁtting and full foot enclosing

footwear.

Teach children to sit with their full weight in the center

of the swing seat to prevent erratic swing motion or falling off.

Check for splintered, broken or cracked wood; missing,

loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.

Verify that suspended climbing ropes, rope ladders, chain

or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

On sunny and or hot days, check the slide and other

plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Do not allow children to wear open toe or heel footwear

like sandals, ﬂip–ﬂops or clogs.

Do not allow children to walk, in front, between, behind

or close to moving rides.

Do not let children twist swing chains or ropes or loop

them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.

Do not let children get off rides while they are in motion.

Do not permit climbing on equipment when it is wet.

Do not permit rough play or use of equipment in a

manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

Do not allow children to swing empty rides or seats.

Do not allow children to go down slide head ﬁrst or

run up slide.

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Page 4

Protective Surfacing - Reducing Risk of Serious Head Injury From Falls

One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:

Loose-Fill Materials

• Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing over time. The surfacing will also

compact, displace, and settle, and should be periodically raked and refilled to maintain at least a 9-inch depth.

• Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.)

NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface

can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are not adequate protective surfacing. Ground level equipment -- such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface -- does not need any protective surfacing.

• Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to

account for water drainage.

• Periodically rake, check and maintain the depth of the loose-fill surfacing material. Marking the correct depth on the play

equipment support posts will help you to see when the material has settled and needs to be raked and or replenished. Be sure to rake and evenly redistribute the surfacing in heavily used areas.

• Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.

Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles

You may be interested in using surfacing other than loose-fill materials - like rubber tiles or poured-in-place surfaces.

• Installations of these surfaces generally require a professional and are not “do-it yourself ” projects.

• Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that

the product has been tested to the following safety standard: ASTM F1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended

to protect against serious head injury. This height should be equal to or greater than the fall height - vertical distance between a

designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below - of your play equipment.

• Check the protective surfacing frequently for wear.

Placement

Proper placement and maintenance of protective surfacing is essential. Refer to diagram on front cover. Be sure to;

• Extend surfacing at least 6 feet from the equipment in all directions.

• For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top

bar from which the swing is suspended.

• For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope, plus 6 feet in all directions.

6 ft. 6 ft.

Denotes Use Zone with Protective Surfacing

6 ft.

Denotes Use Zone with Protective Surfacing

Use Zone for Multi-Axis SwingsUse Zone for Single-Axis Swings

From the CPSC Outdoor Home Playground Safety Handbook. At http://www.playgroundregs.com/resources/CPSC%20324.pdf

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Page 5

Instructions for Proper Maintenance

Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As

with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your

Play Set, it is important that you, the owner, properly maintain it.

Check the following at the beginning of the play season:

HARDWARE:

Check metal parts for rust. If found,

sand and repaint using a non-lead paint

complying with 16 CFR 1303. Inspect and tighten all hardware. On wood assemblies DO NOT OVERTIGHTEN as to cause crushing and

splintering of wood. Check for sharp edges or protruding screw threads, add washers if required.

If Bolt protrudes

beyond T-Nut

Use an extra

flat washer

SHOCK ABSORBING SURFACING:

Check for foreign objects. Rake and check depth of loose

fill protective surfacing materials to prevent compaction and

maintain appropriate depth. Replace as necessary. (See Protective Surfacing, page 3)

GROUND STAKES (ANCHORS):

Check for looseness, damage or deterioration. Should firmly

anchor unit to ground during use. Re-secure and or replace,

if necessary.

SWING HANGERS:

Check that bolts are secure and tight. Quick clips should be

completely closed and threaded clips screwed tight.

If squeaking occurs lubricate bushings with oil or WD-40®.

SWINGS, ROPES AND RIDES:

Reinstall if removed during cold season. Check all moving

parts including swing seats, ropes, chains and attachments

for wear, rust and other deterioration. Replace as needed.

Check that ropes are tight, secure at both ends and cannot

loop back as to create an entrapment.

WOOD PARTS:

Check all wood members for deterioration, structural

damage and splintering. Sand down splinters and replace deteriorated wood members. As with all wood, some checking and small cracks in grain is normal.

Applying a water repellent or stain (water-based) on a yearly

basis is important maintenance to maintain maximum life and performance of the product.

Check twice a month during play season:

HARDWARE:

Inspect for tightness. Must be firmly against, but not

crushing the wood. DO NOT OVER-TIGHTEN.

This will cause splintering of wood.

Check for sharp edges or protruding screw threads.

Add washers if required.

SHOCK ABSORBING SURFACING:

Rake and check depth of loose fill protective surfacing

materials to prevent compaction and maintain appropriate

depth. Replace as necessary. (See Protective Surfacing, page 3)

Check once a month during play season:

SWING HANGERS:

Check that they are secure and orientated correctly. Hook

should rotate freely and perpendicular to support beam.

If squeaking occurs lubricate bushings with oil or WD-40®.

SWINGS AND RIDES:

Check swing seats, all ropes, chains and attachments for

fraying, wear, excessive corrosion or damage.

Replace if structurally damaged or deteriorated.

Check at the end of the play season:

SWINGS AND RIDES:

To prolong their life, remove swings and store inside when

outside temperature is below 32°F/0°C. Below freezing,

plastic parts may become more brittle.

If you dispose of your play set: Please disassemble and dispose of your unit so that it does not create any unreasonable

hazards at the time it is discarded. Be sure to follow your local waste ordinances.

SHOCK ABSORBING SURFACING:

Rake and check depth of loose fill protective surfacing

materials to prevent compaction and maintain appropriate

depth. Replace as necessary.

(See Protective Surfacing, page 3)

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Page 6

About Our Wood

Cedar Summit Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s

use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to

weathering which can change the appearance of your set.

What causes weathering? Does it affect the strength of my Play System?

One of the main reasons for weathering is the effects of water (moisture); the moisture content of the wood at the surface is

different than the interior of the wood. As the climate changes, moisture moves in or out of the wood, causing tension which can result in checking and or warping. You can expect the following due to weathering. These changes will not affect the strength of the product:

1. Checking is surface cracks in the wood along the grain. A post (4” x 4”) will experience more checking than a board (1” x 4”) because the surface and interior moisture content will vary more widely than in thinner wood.

2. Warping results from any distortion (twisting, cupping) from the original plane of the board and often happens from rapid wetting and drying of the wood.

3. Fading happens as a natural change in the wood color as it is exposed to sun-light and will turn a grey over time.

How can I reduce the amount of weathering to my Play System?

At the factory we have coated the wood with a water repellent or stain. This coating decreases the amount of water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the coating, applying a water repellant or

stain on a yearly basis is important maintenance. (see your local stain and paint supplier for a recommended product)

Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are concerned that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.

Complete and mail registration card to receive important product notications and assure prompt

warranty service.

5 Year Limited Warranty

Solowave Design warrants that this product is free from defect in materials and workmanship for a period of one year from the original date of purchase. In addition, lumber is warranted for 5 years against structural failure due to rot and insect damage. All other parts, such as hardware, swings, rides, accessories, and slides carry a one-year warranty only. This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure the integrity of your Play System. Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. This warranty does not cover any inspection cost.

This Limited Warranty does not cover:

• Labor for replacement of any defective item(s);

• Incidental or consequential damages;

• Cosmetic defects which do not affect performance or integrity;

• Vandalism; improper use or installation; acts of nature;

• Minor twisting, warping, checking, or any other natural occurring properties of wood that do not

affect performance or integrity.

Solowave Design products have been designed for safety and quality. Any modications made to

the original product could damage the structural integrity of the unit leading to failure and possible

injury. Solowave Design Inc. cannot assume any responsibility for modied products. Furthermore, modication voids any and all warranties.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Solowave Design Play System be used in public settings such as schools, churches, playgrounds, parks, day cares and the like. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Solowave Design disclaims all other representations and warranties of any kind, express or implied.

This Warranty gives you specic legal rights. You may have other rights as well which vary from state to state or

province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages, and therefore this limitation may not apply to you.

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Page 7

Tools Required

Keys to Assembly Success

• Tape Measure

• Carpenters Level

• Carpenters Square

• Claw Hammer

• Standard or Cordless Drill

Part Identification Key

On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.

• #1, #3 Phillips or Robertson

bit or Screwdriver

• Ratchet(1/2”, 7/16” &

9/16” sockets)

• Open End Wrench (1/2”, 7/16” & 9/16”)

• Adjustable Wrench

• 1/8” & 3/16” Drill Bits

2X 012 Post 2 x 4 x 83”

Quantity Key Number

Part Description, Part Size

• 3/16” Hex Key

• 8’ Step Ladder

• Safety Glasses

• Adult Helpers

• Pencil

Key Number: The first two digits represent the step number. The third digit represents the piece. Note that if the part is used in multiple steps then the number only reflects the first step it is used in.

Symbols

Throughout these instructions symbols are provided as important reminders for proper and safe assembly.

This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.

Use

Help

Measure Distance

Use

Help

Check that assembly is square before tightening bolts.

Use a measuring tape to assure proper location.

Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!

Square

Assembly

Check that set or assembly is properly level before proceeding.

Pre-drill 1/8” & 3/16” Bit

Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.

This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.

Use

Level

Tighten

Bolts

CAUTION – Protrusion Hazard

Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.

Proper Hardware Assembly

Lag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.

For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.

Note: Wafer head bolts with blue lock tight or a bolt with a Ny-Lok nut do NOT require a lock washer.

Lag Screw

Hex Bolt

Lock Washer

Flat Washer

No Yes

If Bolt protrudes beyond T-Nut

Use an extra flat washer

Lag Assembly

Before mounting Lag Screw, use factory drilled holes as guides to drill 1/8” pilot holes

Flat Washer

Bolt Assembly

T-Nut (Hammer into place) Do not crush wood!

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Page 8

Your Key To Quick Assembly

SORTING WOOD PARTS INTO

EACH ASSEMBLY STEP WILL

SAVE TIME!

Step Step Step

SAVE TIME - TIP #1: Open each box with wood parts and look for the Key Number

stamped on the end of the wood part (see chart below). Sort each wood part into the different assembly steps.

2X 012 Post 2 x 4 x 83”

Part Quantity Key Number

Step Number

(This is Step 1)

01 2

Order Listed

(The order the part is

SAVE TIME - TIP #2: In addition to the key number stamp, you can also identify the wood parts by using the Parts Identication pages in the

manual.

HARDWARE:

Part Description Part Size

Key Number: The rst two digits represent the step

number. The third digit represents the order in which the part is listed in the step.

listed in step 1)

Note that if the part is used in multiple steps then

the key number only reects the rst step it is used in.

The majority of each hardware part comes packed in a separate bag so you do not need to sort the hardware. Each assembly step

indicates which hardware (bolt, screw, washer etc.) you will require to complete the step.

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Page 9

Part Identification (53" Add On A)

(2)

152 - 4 x 4 x 92" - SW Post -

(1)

020 - 1-3/8 x 2-1/2 x 57-53/64" - Left Access -

(1)

021 - 1-3/8 x 2-1/2 x 57-53/64" - Right Access -

(1)

160 - 2-1/2 x 3 x 51" - Support Cross -

(1)

024 - 1-3/8 x 2-1/2 x 57-53/64" - Rock Rail -

(2)

061 - 2 x 2 x 63" - Side Joist -

(1)

130 - 2 x 2 x 39-5/8" - Table Support -

(1)

140 - 4 x 6 x 92" - Engineered SW Beam -

3599070

3599054

3599055

3599067

3599058

3599064

3592612

3599049

(Reduced Size)

- DX Swing Hangers

with Quick Links (6 Pk)

(3201950)

- Quick Links w.

Thread (2pk)

(3200022)

- Door Hardware (3201710)

- Welded Chain Bag (3200173) Green

20" chain -Green

48" chain -Green

- Acro Bar

(9200131) Green

- Rebar Ground Stake (6 Pk)

(3200318)

9201712

Door Hinge -Green

9207713 Door Catch -Brown

Magnetic Catch

Catch Plate

9201711

Door Handle -Green

- Heavy Bracket Set (3205701) Green

- Heavy L-Bracket (9200151)

- Heavy Flat Bracket (9200149)

- Steel Hand Grip

(9200211) -Yellow

- TNR 3 Post Mount

(9200257) -Yellow

- Heavy C-Bracket (9200153)

- Bracket Set (3205700)

- Flat Panel Bracket (5 Pk)(3205935)

- Narrow Angle

Bracket (2 Pk)

(3205939)

- Cedar Summit

ID Plaque (9320357)

- Cedar Summit

Plaque (9320358)

- TNR 3 Tube Support (9200258) -Yellow

- Corner Panel

Bracket (4 Pk)

(3205975)

- Corner

Bracket (3 Pk)

(3205970)

- Small Jamb Mount

(2 Pk) (3205947)

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Page 10

Hardware Identification

(53" Add On A)

(Actual Size)

(7)

WB7 -

(4)

WL3 - Wafer Lag

(17)

WL5 - Wafer Lag

(4) H1

(5)

LS9 - Lag Screw

Wafer Bolt 5/16 x 3"

1/4 x 1-3/8"

1/4 x 2-1/2"

Hex Bolt 1/4 x 1-1/2"

5/16 x 4-3/4"

- (53613330)

- (52613216)

- (52613222)

- (53703212)

- (52213343)

(1) H8

(5)

WB9 -

(7)

WB8 -

(7)

WB10 -

Hex Bolt 1/4 x 4-1/4"

Wafer Bolt 5/16 x 2-1/8"

Wafer Bolt 5/16 x 2-3/8"

Wafer Bolt 5/16 x 2-5/8"

- (53703241)

- (53613324)

- (53613326)

- (53613330)

(4)

G21 -

(2) G5 -

(12)

G13 -

(1)

G20 -

(4)

G17 -

Hex Bolt 5/16 x 3-3/4"

Hex Bolt 5/16 x 4-1/2"

Hex Bolt 5/16 x 6-1/8"

Hex Bolt 3/8 x 4"

Hex Bolt 3/8 x 6"

- (53703840)

- (53703860)

- (53703333)

- (53703342)

- (53703364)

(1)

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Hex Bolt 3/8 x 9-1/4"

G26 -

- (53703891)

Page 11

Hardware Identification

(1)

LW2 - 5/16" Lock Washer - (51303300)

(14)

LW1 - 1/4" Lock Washer - (51303200)

(53" Add On A)

(9)

FW0 - 3/16" Flat Washer - (51103100)

(11)

FW1 - 1/4" Flat Washer - (51103200)

(Actual Size)

(5)

TN1 - 1/4" T - Nut -(54503200)

(26)

TN2 - 5/16" T- Nut

(54503300)

(18)

LN2 - 5/16" Lock Nut

(6)

(89)

(10)

3/8 Lock Nut

LN3 -

(89)

LN1 -

PB1 - Pan Bolt

PB2 - Pan Bolt

- (54303800)

1/4 Lock Nut

1/4 x 3/4"

1/4 x 1-1/4"

(54303300)

- (54303200)

- (53453203)

- (53433212)

(70)

FW2 - 5/16" Flat Washer - (51103300)

(12)

FW10 - 3/8" Flat Washer - (51103800)

(1)

PB6 - Pan Bolt

(10) S0

- Truss Screw

1/4 x 1"

#8 x 7/8"

(9) BN1

(8)

- (53413210)

- 1/4" Barrel Nut

FW6

- #8 Screw Bezel

- (52933505)

(54803200)

(9299500)

(12)

(33)

S13 - Pan Screw

(21)

S10 - Pan Screw

(52) S8

(17) S6

(28) S7

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- Pan Screw

#6 x 5/8"

#8 x 1"

#12 x 3/4"

#12 x 1"

#12 x 2"

- (52413908)

- (52433510)

- (52433603)

- (52433610)

- (52433620)

S18 - Wood Screw

(28)

S33 - Wood Screw

(215)

S20 - Wood Screw

(76)

S11 - Wood Screw

(47) S3

(21) S4

- Wood Screw

#6 x 1"

#8 x 1"

#8 x 1-3/8"

#8 x 2"

#8 x 2-1/2"

#8 x 3"

- (52013910)

- (52043510)

- (52043516)

- (52043520)

- (52043522)

- (52043530)

Page 12

Part Identification (53" Add On B)

(1)

051 - 1-1/4 x 43 x 92"

Front Wall Panel

37598971

(1)

052 - 1-1/4 x 43 x 92"

Back Wall Panel

37598970

(Reduced Size)

(1)

120 - 1-1/4 x 15-3/4 x 42-1/8"

(1)

Folding Bench

Door Window Panel

37608977

010 - 2-13/32 x 6-3/4 x 34"

37592658

(1)

025 - 1 x 4 x 41-3/4" - RW - AL Support -

(10)

070 - 1 x 5 x 35-5/8" - Floor Board -

(1)

192 - 5/4 x 4 x 34" - Crowsnest Back -

(1)

280 - 1-1/4 x 3 x 32-1/4" - TNR Ground Brace -

(1)

220 - 1 x 6 x 29-3/8" - Crowsnest Gap Board -

(2)

221 - 1 x 6 x 29-3/8" - Crowsnest Floor -

(2)

204 - 1-1/4 x 2 x 27-1/2" - Crowsnest Spacer -

3599062

3599051

3599036

3598963

3599040

3599038

3599043

(1)

042 - 1-1/4 x 21-1/2 x 92"

Narrow Front Panel

37599003

(1)

133 - 1 x 2 x 27-7/16" - Chalkwall Side -

(1)

031 - 1 x 5 x 22-1/8" - Access Board -

(1)

023 - 1 x 4 x 21" - Ladder Gap -

12 [email protected]

3598958

3599035

3599032

(1)

041 - 1-1/4 x 21-1/2 x 92"

Narrow Back Panel

37598992

Page 13

Part Identification (53" Add On B)

(4)

032

- 1 x 6 x 22-1/8" -

(1)

091 - 1-1/4 x 3 x 22" - Diagonal -

(2)

190 - 2 x 6 x 15" Crowsnest Gusset -

(2)

211 - 2 x 4 x 12-1/2" - Short Crowsnest Joist

(1)

121 - 5/4 x 3 x 10" - Door Stop -

Board Rock A -

3599063

3598511

3592607

3598112

3592715

(5)

033 - 1 x 6 x 22-1/8" - Board Rock B -

(1)

361 - 1 x 6 x 19" - Bk Centre Gable -

(2)

212 - 3/4 x 3-1/4 x 14-3/4" - Crowsnest Side -

(4)

363 - 1 x 5 x 10" - Sunburst Side -

(Reduced Size)

3598512

3599033

3599042

3599066

13 [email protected]

Page 14

Part Identification (53" Add On C)

(2)

394 - 1 x 5 x 7-1/8" - End Gable C

3599047

(1)

132 - 1-1/4 x 5 x 10" - Chalkwall Block

(2)

191 - 2 x 4 x 13-1/2" - Crowsnest Joist

(2)

210 - 3/4 x 5-1/4 x 14-3/4" - Crowsnest Bottom Side

(1)

150 - 2-1/2 x 3 x 15" - SW Block Angle -

(2)

391 - 1 x 5 x 17-1/8" - End Gable A -

(4)

022 - 5/4 x 4 x 19-1/2" - Tread -

3599034

3599041

3599037

3599068

3599045

3598957

(2)

(1)

(2)

(1)

(Reduced Size)

362 - 5/4 x 6 x 12" - Starburst Centre

3598305

393 - 1 x 5 x 12-1/8" - End Gable B

090 - 5/4 x 4 x 14¼ - SW Ground

151 - 2-1/2 x 3 x 15" - Block SW -

141 - 4 x 4 x 16" - SW Mount -

392 - 1 x 5 x 17-1/8" - End Gable D

281 - 1-1/4 x 3 x 20-1/4" - TNR Upright -

3599046

3592606

3598507

3599069

3599048

3598965

(1)

030 - 1 x 6 x 22-1/8" - Access Rock Bottom

(1)

100 - 5/4 x 4 x 27-3/4" - RW-AL Ground Brace

(1)

202 - 2 x 4 x 29-1/2" - Crowsnest Front -

(1)

081 - 5/4 x 3 x 33" - Half Wall Top -

(2)

201 - 1 x 2 x 34-1/8" - Upright Crowsnest -

(1)

370 - 1-1/4 x 3 x 34-1/2" - Mid Gable Support

(1)

072 - 1 x 4 x 35-5/8" - Floor Board -

(1)

131 - 5/4 x 5 x 39-5/8" - Table Top -

3598515

3599061

3599053

3599050

3592611

3599039

3599072

3599057

(1)

203 - 5/4 x 4 x 25-1/2" - Crowsnest Short

(4)

230 - 1 x 4 x 29" - Cedar Wall -

(1)

200 - 2 x 4 x 29-1/2" - Crowsnest Top -

(1)

080 - 5/4 x 3 x 33-1/2" - SW Wall Top -

(1)

360 - 1-1/4 x 3 x 34-1/2" - Back Gable Support

(1) -390 - 1 x 6 x 34-15/16" - Fr Centre Gable -

(3)

070 - 1 x 5 x 35-5/8" - Floor Board -

(2)

060 - 1-1/4 x 3 x 40-3/4" - Floor Joist -

3598115

3591975

3599071

3599051

3592608

3599044

3599031

3599052

(4)

340 - 1-1/4 x 3 x 50-15/16" - Roof Rafter -

(1)

071 - 1-1/4 x 3 x 63-1/4" - Long Floor Joist -

(2)

062 - 1-1/4 x 3 x 72" - Roof Support -

14 [email protected]

3599059

3599056

3599060

Page 15

Part Identification (53" Add On C)

(1)

350 - 1-1/4 x 39 x 50-3/16"

Roof Panel A -

37599022

(Reduced Size)

(1)

351 - 1-1/4 x 39 x 50-7/16"

Roof Panel B -

37599029

(1)

050 - 1-1/4 x 37 x 92"

SW Wall Panel

37599007

15 [email protected]

040 - 1-1/4 x 37 x 92"

Slide End Panel

37598981

Page 16

Part Identification

- Telescope w/ Mount (3320161)

- Flower Box

(9320401) Green

- Steering Wheel

(53" Add On D)

- 2 x 2 Panel Window

(9320118) -Green

(3320255)

- Plastic Formed

Washer (18 Pk)

(3290000)

(Reduced Part Size)

- Acro Handle

(9320131) Green

- Gable Clock Assembly (3320164) Green

- TNR3 Short Exit

(3310232) Yellow

- Rocks (9pk) (3320093)

Green/Yellow/Burgundy

- Swing Belt Seat

(9320130) Green

- TNR 2 Slide Rt Flange

(3310223) Yellow

- TNR 2 Slide

Clamp Ring (10Pk)

(3300220) Yellow

- Sky Chalk

Wall (3320117)

- TNR 2 Slide Exit Top (3310224) Yellow

Part Identification

(53" Add On E)

- TNR 2 Slide Elbow

(3310221) Yellow

(3310222) Yellow

(Reduced Part Size)

- TNR 2 Slide Lt Flange

- Maze N Wave 2.35m Slide

(3318215) Yellow

16 [email protected]

Page 17

Part Identification

- Telescope w/ Mount (3320161)

- Swing Belt Seat

(9320130) Green

(1)

460 - 1-1/4 x 2-1/4 x 25-1/2" - Wall Board Support

(53" Add On F)

- Steering Wheel (3320255)

- Flower Box

(9320401) Green

3592915

(Reduced Part Size)

- 2 x 2 Panel Window

(9320118) -Green

- Plastic Formed

Washer (18 Pk)

(3290000)

(4)

230 - 1 x 4 x 29" - Cedar Wall -

- Acro Handle

(9320131) Green

- Gable Clock Assembly (3320164) Green

3591975

- Rocks (9pk) (3320093)

Green/Yellow/Burgundy

- Sky Chalk

Wall (3320117)

Hardware Identification (53" Add On F)

(16)

S20 - Wood Screw

#8 x 1-3/8"

Part Identification

(53" Add On G)

(Reduced Part Size)

- (52043516)

(3) S3

Hardware Identification (53" Add On G)

(Actual Size)

(9) S0

(Actual Size)

- Wood Screw

- Truss Screw

#8 x 2-1/2"

#8 x 7/8"

- (52043522)

- (52933505)

(1)

470 - Upper Window Insert

1.27 x 18.8 x 35.86 -

17 [email protected]

37592655

Page 18

First Step: Inventory Parts - Read This Before Starting Assembly

STOP STOPSTOP STOP

A. This is the time for you to inventory all your hardware, wood and accessories,

referencing the parts identication sheets. This will assist you with your assembly.

• The wood pieces will have the key number stamped on the ends of the boards. Organize the wood pieces by step, as per the key numbering system below.

2X 012 Post 2 x 4 x 83”

Quantity Key Number Part Description,

Part Size

Key Number: The rst two digits represent the step

number. The third digit represents the piece. Note that if the part is used in multiple steps then the

number only reects the rst step it is used in.

• Please refer to Page 6 for proper hardware assembly.

• Each step indicates which bolts and/or screws you will need for assembly, as well as

any at washers, lock washers, t-nuts or lock nuts.

B. If there are any missing or damaged pieces or you need assistance with

assembly please contact the consumer relations department directly. Call us before going back to the store.

1-877-817-5682

[email protected]

C. Read the assembly manual completely, paying special attention to ANSI warnings;

notes; and safety/maintenance information on pages 1 - 6.

D. Before you discard your cartons ll out the form below.

• The carton I.D. stamp is located on the end of each carton. The tracking number is located on the Cedar Summit ID Plaque (9320357).

• Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.

MODEL NUMBER: Brockwell / Preston / Twin Mountain Lodge

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 2)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 3)

TRACKING NUMBER (from ID Plaque):

18 [email protected]

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 4)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 5)

CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 6)

Page 19

Step 1: Bench Assembly

A: Open the Folding Bench Assembly. (g. 1.1, 1.2 and 1.3)

B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, at washer and

t-nut) per side. (g. 1.4)

C: Tighten the top screws in all 4 Bench Legs. (g. 1.4)

Bench Legs

Fig. 1.3

Bench Legs

Fig. 1.1

010

Fig. 1.2

Tighten these screws - all 4 legs

1/4” t-nut

Wood Parts

010

1 x Folding Bench 2-13/32 x 6-3/4 x 34”

Fig. 1.4

1/4” at

washer

1/4” lock washer

Hardware

4 x 1/4 x 1-1/2” Hex Bolt

 (1/4”lockwasher,1/4”atwasher,1/4”t-nut)

19 [email protected]

Page 20

Step 2: Access Ladder / Rockwall Assembly Part 1

A: Place (020) Left Access on one side of 4 (022) Treads and (021) Right Access on the other side with the

grooves facing in. (g. 2.1)

B: Fit each (022) Tread into grooves on both (020) and (021) Access rails, make sure the top edge of the (022)

Treads are ush to the front of the Access rails. (g. 2.1 and 2.2)

C: Pre-drill pilot holes with a 1/8” drill bit and attach rails and treads together using 4 (S3) #8 x 2-1/2” Wood

Screws per tread. (g. 2.1)

Fig. 2.1

022

021

020

Fig. 2.2 End View

Flush to top edge

022

Flush to edges

Wood Parts Hardware

1 x Left Access 1-3/8 x 2-1/2 x 57-7/8”

020

021

1 x Right Access 1-3/8 x 2-1/2 x 57-7/8”

022

4 x Tread 5/4 x 4 x 19-1/2”

20 [email protected]

Top Edge of Access Rail

16 x #8 x 2-1/2” Wood Screw

Page 21

Step 2: Access Ladder / Rockwall Assembly Part 2

D: Place (023) Ladder Gap on each access rail so there is a 2-3/8” gap between (023) Ladder Gap and the top

(022) Tread. Attach using 4 (S11) #8 x 2” Wood Screws. (g. 2.3)

E: Place (024) Rock Rail on the ground next to (020) Left Access so it matches the orientation of the two access

rails as shown in g. 2.3. Attach (025) RW-AL Support ush to the top of Access Ladder assembly and (024)

Rock Rail using 3 (S20) #8 x 1-3/8” Wood Screws in the top holes and 3 (S11) #8 x 2” Wood Screws in the

bottom holes. Pilot holes in (025) RW-AL Support should be centred over the rails. (g. 2.3)

Fig. 2.3

S11

x 3 in bottom holes

x 3 in top holes

023

2-3/8” gap between top

Tread and Ladder Gap

Flush

S20

S11

025

024

x 4

022

020

021

Wood Parts Hardware

023

1 x Ladder Gap 1 x 4 x 21”

024

1 x Rock Rail 1-3/8 x 2-1/2 x 57-7/8”

025

1 x RW-AL Support 1 x 4 x 41-3/4”

S11

7 x #8 x 2” Wood Screw

S20

3 x #8 x 1-3/8” Wood Screw

21 [email protected]

Page 22

Step 3: Rockwall Assembly Part 1

A: Place (031) Access Board ush to the top of the Access Ladder/Rockwall Assembly and (030) Access Rock

Bottom at the bottom of the assembly as shown in g. 3.1. Then place (032) Board Rock A and (033) Board Rock B as shown in g. 3.1. Do not screw boards down yet. Rock holes are to be staggered so they do not form a

straight line and are at the top of the boards. Note: Rock Boards are to be ush to (020) Left Access and pilot holes are centred over (024) Rock Rail. (g. 3.1)

B: Make sure all boards are tight together and the assembly is square, then attach all boards except for (031) Access Board using 4 (S20) #8 x 1-3/8” Wood Screws per board. (031) Access Board to be attached in Step 10,

Part 2, keep aside until needed. (g. 3.1)

Fig. 3.1

Do not attach yet,

031

put aside until Step 10

Flush

S20

x 4 per board

032

033

032

IMPORTANT! Follow hole pattern

033

032

033

020

030

024

Wood Parts

030

1 x Access Rock Bottom 1 x 6 x 22-1/8”

031

1 x Access Board 1 x 5 x 22-1/8”

032

4 x Board Rock A 1 x 6 x 22-1/8”

033

5 x Board Rock B 1 x 6 x 22-1/8”

40 x #8 x 1-3/8” Wood Screw

Hardware

S20

22 [email protected]

Page 23

Step 3: Rockwall Assembly Part 2

C: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with

lock washer, at washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (g. 3.2 and 3.3)

The Pan Screw is placed in the hole beneath the Pan Bolt. (g. 3.2 and 3.3)

Note: Make sure all hardware is used to secure each rock properly.

Fig. 3.2

1/4” Lock Washer

3/16” Flat Washer

1/4” Barrel Nut

PB2

Fig. 3.3

S10

Hardware

PB2

9 x 1/4 x 1-1/4 Pan Bolt

 (1/4”lockwasher,3/16”atwasher&1/4”barrelnut)

S10

9 x #8 x 1” Pan Screw

23 [email protected]

Other Parts

9xRocks(green/yellow/burgundy)

Page 24

Step 4: Slide Wall Assembly

A: Place (041) Narrow Back Panel against the left side of (040) Slide End Panel noticing panel orientation. The

tops and bottoms of the panels should be ush and panels square. Pre-drill with a 3/16” drill bit, then fasten (041) Narrow Back Panel to (040) Slide End Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags. (g. 4.1 and 4.2)

B: Place (042) Narrow Front Panel against the right side of (040) Slide End Panel noticing panel orientation.

The tops and bottoms of the panels should be ush and panels square. Pre-drill with a 3/16” drill bit, then fasten (040) Slide End Panel to (042) Narrow Front Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags. (g. 4.1 and 4.3)

Fig. 4.2

Flush

041

Notice(041)Narrow

Back Panel overlaps

(040)SlideEndPanel

WL5

040

Fig. 4.1

042

Fig. 4.3

Flush

040

Notice(040)SlideEnd Paneloverlaps(042)

Narrow Front Panel

WL5

040

Flush

Wood Parts

040

1 x Slide End Panel 1-1/4 x 37 x 92”

041

1 x Narrow Back Panel 1-1/4 x 21-1/2 x 92”

042

1 x Narrow Front Panel 1-1/4 x 21-1/2 x 92”

8 x 1/4 x 2-1/2” Wafer Lag

Hardware

WL5

24 [email protected]

Page 25

Step 5: Swing Wall Assembly

A: Place (051) Front Wall Panel against the left side of (050) SW Wall Panel noticing panel orientation. The tops

and bottoms of the panels should be ush and panels square. Pre-drill with a 3/16” drill bit, then fasten (051) Front Wall Panel to (050) SW Wall Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags. (g. 5.1 and 5.2)

B: Place (052) Back Wall Panel against the right side of (050) SW Wall Panel noticing panel orientation. The

tops and bottoms of the panels should be ush and panels square. Pre-drill with a 3/16” drill bit, then fasten (050) SW Wall Panel to (052) Back Wall Panel to with 4 (WL5) 1/4 x 2-1/2” Wafer Lags. (g. 5.1 and 5.3)

Fig. 5.2

Flush

Notice(051)FrontWall Paneloverlaps(050)

SW Wall Panel

050

051

Fig. 5.1

052

Fig. 5.3

Notice(050)SWWall Paneloverlaps(052)

Back Wall Panel

WL5

Flush

050

WL5

050

Wood Parts

050

1 x SW Wall Panel 1-1/4 x 37 x 92”

051

1 x Front Wall Panel 1-1/4 x 43 x 92”

052

1 x Back Wall Panel 1-1/4 x 43 x 92”

8 x 1/4 x 2-1/2” Wafer Lag

Hardware

WL5

25 [email protected]

Page 26

Step 6: Join Swing and Slide Wall Assemblies Part 1

A: With at least two helpers lift the Slide Wall Assembly and Swing Wall Assembly so the (041) Narrow Back

Panel and (042) Narrow Front Panel meet with (052) Back Wall Panel and (051) Front Wall Panel and are tight

together as shown in g. 6.1.

B: Make sure the assembly is square then on the inside of the assembly, tight to (040) Slide End Panel and ush

to the bottom of the panels attach 1 (060) Floor Joist to (041) Narrow Back Panel and (052) Back Wall Panel and a second (060) Floor Joist to (042) Narrow Front Panel and (051) Front Wall Panel with 4 (S7) #12 x 2” Pan

Screws per board. (g. 6.1 and 6.2)

Fig. 6.2

040

Fig. 6.1

Slide Wall Assembly

041

042

Swing Wall Assembly

052

051

060

Tight

(both sides)

Wood Parts Hardware

060

2 x Floor Joist 1-1/4 x 3 x 40-3/4”

26 [email protected]

Flush

x 4 per board

8 x #12 x2” Pan Screw

Page 27

Step 6: Join Swing and Slide Wall Assemblies Part 2

C: From inside the assembly, tight to both (040) Slide End Wall and (050) SW Wall Panel, halfway up the

assembly, 5/8” below the panel, loosely attach 1 (061) Side Joist to (041) Narrow Back Panel and (052) Back

Wall Panel with 3 (WB10) 5/16 x 2-5/8” Wafer Bolts (with at washer and t-nut). Bolts are installed from inside

the assembly. Make sure (061) Side Joist is level then attach with 2 (S3) #8 x 2-1/2” Wood Screws and tighten

bolts. (g. 6.3, 6.4 and 6.5)

D: Repeat Step C to attach 1 (061) Side Joist to (042) Narrow Front Panel and (051) Front Wall Panel. (g. 6.3

and 6.4)

Fig. 6.3

Fig. 6.4

Inside View

041

5/16” T-Nut

052

5/16” Flat Washer

050

061

Tight

WB10

Fig. 6.5

Panel

5/8”

040

Tight

Wood Parts

061

2 x Side Joist 2 x 2 x 63”

27 [email protected]

Hardware

4 x #8 x 2-1/2” Wood Screw

WB10

6 x 5/16 x 2-5/8” Wafer Bolt (5/16”atwasher,5/16”t-nut)

061

Page 28

Step 6: Join Swing and Slide Wall Assemblies Part 3

E: From outside the assembly, place 1 (062) Roof Support against (041) Narrow Back Panel and (052) Back

Wall Panel so it sits 3/4” above the panels and has approximately 3-1/16” overhang at each corner then attach

with 3 (WB8) 5/16 x 2-3/8” Wafer Bolts (with at washer and t-nut) . (g. 6.6 and 6.7)

F: Repeat Step E to attach 1 (062) Roof Support to (042) Narrow Front Panel and (051) Front Wall Panel. (g.

6.6 and 6.7)

Back Wall

Fig. 6.6

Fig. 6.7

Inside View

062

Approx 3-1/16”

Front Wall

WB8

5/16” Flat Washer

052

3/4”

5/16” T-Nut

041

Wood Parts

062

2 x Roof Support 1-1/4 x 3 x 72”

28 [email protected]

6 x 5/16 x 2-3/8” Wafer Bolt

 (5/16”atwasher,5/16”t-nut)

Hardware

WB8

Page 29

Step 6: Join Swing and Slide Wall Assemblies Part 4

G: On the inside of the assembly attach (041) Narrow Back Panel to (052) Back Wall Panel using 2 Flat Panel

Brackets in the places shown with 4 (S8) #12 x 3/4” Pan Screws per bracket. (g. 6.8 and 6.9)

H: Repeat Step G to attach (042) Narrow Front Panel to (051) Front Wall Panel. (g. 6.8 and 6.9)

I: At all four corners, both top and bottom, attach 1 Panel Corner Bracket with 4 (S8) #12 x 3/4” Pan Screws per

bracket. Brackets to be ush to the top and bottom of the panels. (g. 6.8 and 6.10)

Fig. 6.9

Inside View

Fig. 6.8

041

042

Back Wall

Front Wall

052

051

Flush

Panel Corner Bracket

x 2 per wall

Fig. 6.10

Inside View

Flat Panel Bracket

x 2 per wall

x 4 per bracket

Hardware

48 x #12 x 3/4” Pan Screw

29 [email protected]

x 4 per bracket

Other Parts

4 x Flat Panel Bracket 8 x Panel Corner Bracket

Page 30

Step 7: Floor Assembly Part 1

A: Place 1 (070) Floor Board tight to (040) Slide End Panel and 1 tight to (050) SW Wall Panel then attach each

to the (061) Side Joists with 4 (S20) #8 x 1-3/8” Wood Screws per board. (g. 7.1 and 7.2)

B: Place (071) Long Floor Joist tight to the bottom of each (070) Floor Board, centred over the pilot holes on the (040) Slide End Panel and (050) SW Wall Panel then attach with 2 (S4) #8 x 3” Wood Screws per panel. Attach

(070) Floor Board to (071) Long Floor Joist with 2 (S20) #8 x 1-3/8” Wood Screws per board (g. 7.1, 7.2 and

7.3)

Fig. 7.2

061

071

Tight

040

Tight

070

S20

x 6 per board

Fig. 7.1

040

061

Wall removed

Fig. 7.3

050

for clarity

050

Wood Parts

070

2 x Floor Board 1 x 5 x 35-5/8”

071

1 x Long Floor Joist 1-1/4 x 3 x 63-1/4”

Hardware

S20

12 x #8 x 1-3/8” Wood Screw

4 x #8 x 3” Wood Screw

30 [email protected]

Page 31

Step 7: Floor Assembly Part 2

C: Measure the distance from the Back Wall to the Front Wall from the inside of the panels to make sure it

equals 35-3/4”. Maintain this measurement when installing the oor boards. Starting at the Slide Wall place 3

(070) Floor Boards tight to the previously attached (070) Floor Board, followed by 1 (072) Floor Board then 8 more (070) Floor Boards. Make sure all boards are equally spaced then attach to (071) Long Floor Joist and

each (061) Side Joist with 6 (S20) #8 x 1-3/8” Wood Screws per board. (g. 7.4, 7.5 and 7.6)

Fig. 7.4

Front Wall

070

072

Slide Wall

Fig. 7.5

071

Back Wall

35-3/4”

Front Wall

061

Fig. 7.6

Tight

070

Swing Wall

x 8

Back Wall

S20

x 6 per board

Wall removed for clarity

070

Wood Parts

070

11 x Floor Board 1 x 5 x 35-5/8”

072

1 x Floor Board 1 x 4 x 35-5/8”

061

Hardware

S20

72 x #8 x 1-3/8” Wood Screw

072

070

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Page 32

Step 8: Attach Wall Tops

A: In the opening of (050) SW Wall Panel, from the inside, attach (080) SW Wall Top, tight to the corner of the

panels with overhang facing in with 1 (S11) #8 x 2” Wood Screw at each end as shown in g. 8.1 and 8.2.

B: Attach (080) SW Wall Top to slat in (050) SW Wall Panel with 1 Corner Bracket using 3 (S13) #6 x 5/8” Pan

Screws. (g. 8.1 and 8.3)

C: In the opening of (040) Slide End Panel, from the inside, attach (081) Half Wall Top, tight to the corner of the

panels with overhang facing in with 1 (S11) #8 x 2” Wood Screw at each end as shown in g. 8.1 and 8.2.

D: Attach (081) Half Wall Top to slats in (040) Slide End Panel with 2 Corner Bracket using 3 (S13) #6 x 5/8”

Pan Screws per bracket. (g. 8.1 and 8.3)

Fig. 8.2

Inside View

Fig. 8.1

040

Tight

081

S11

x 1 per end per board

Fig. 8.3

Inside View

Corner Bracket

Slat

S13

x 3 per bracket

080

Slat

050

Wood Parts

080

1 x SW Wall Top 5/4 x 3 x 33-1/2”

1 x Half Wall Top 5/4 x 3 x 33”

081

Hardware

S11

4 x #8 x 2” Wood Screw

S13

9 x #6 x 5/8” Pan Screw

Other Parts

3 x Corner Bracket

32 [email protected]

Page 33

Step 9: Attach SW Ground and Diagonal

A: Loosely attach (090) SW Ground to (091) Diagonal with 1 (WB9) 5/16 x 2-1/8” Wafer Bolt (with at washer

and t-nut) then place (091) Diagonal tight and ush to the front of (050) SW Wall Panel. (090) SW Ground to be ush to the bottom of (050) SW Wall Panel. (g. 9.1 and 9.2)

B: Pre-drill pilot hole with a 3/16” drill bit then attach (091) Diagonal to (050) SW Wall Panel with 1 (WL5) 1/4 x

2-1/2” Wafer Lag (with at washer), checking that it remains ush to outside edge. (g. 9.1 and 9.2)

C: Making sure bottom of (090) SW Ground is ush to bottom of (050) SW Wall Panel pre-drill with a 1/8” drill bit then attach with 2 (S11) #8 x 2” Wood Screws and 1 (S4) #8 x 3” Wood Screw then tighten the bolt. (g. 9.1 and

9.2)

Fig. 9.1

091

050

WL5

5/16” Flat Washer

Fig. 9.2

050

Flush

S11

5/16”

Wood Parts

090

1 x SW Ground 5/4 x 4 x 14-1/4”

091

1 x Diagonal 1-1/4 x 3 x 22”

T-Nut

090

5/16” Flat Washer

WB9

Hardware

WB9

1x 5/16x2-1/8”WaferBolt(5/16”atwasher,5/16”t-nut)

WL5

1x 1/4x2-1/2”WaferLag(5/16”atwasher)

1 x #8 x 3” Wood Screw

S11

2 x #8 x 2” Wood Screw

Flush

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Page 34

Step 10: Attach Access Ladder/Rockwall Assembly Part 1

A: Place Access Ladder/Rockwall Assembly from Step 3 against (052) Back Wall Panel, ush to the outside

edge and ush to the top of the oor boards then attach with 4 (S11) #8 x 2” Wood Screws. (g. 10.1 and 10.2)

Fig. 10.1

052

Access Ladder/ Rockwall Assembly

Fig. 10.2

Floor Boards

Flush

052

Flush

Access Ladder/ Rockwall Assembly

S11

Hardware

S11

4 x #8 x 2” Wood Screw

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Page 35

Step 10: Attach Access Ladder/Rockwall Assembly Part 2

B: Place (031) Access Board from Step 3, Part 1 against (020) Left Access and (024) Rock Rail and ush to the

top then attach with 4 (S20) #8 x 1-3/8” Wood Screws. (g. 10.3 and 10.4)

Fig. 10.3

024

Flush

Hardware

S20

4 x #8 x 1-3/8” Wood Screw

Fig. 10.4

031

020

S20

35 [email protected]

Page 36

Step 10: Attach Access Ladder/Rockwall Assembly Part 3

C: Place (100) RW-AL Ground Brace ush to the end and bottom of (024) Rock Rail. Make sure the other end

of the board is ush to the bottom of (050) SW Wall Panel then attach to (024) Rock Rail with 2 (S11) #8 x 2” Wood Screws. (g. 10.5 and 10.6)

D: Attach other end of (100) RW-AL Ground Brace to (050) SW Wall Panel with 2 (S11) #8 x 2” Wood Screws

and 1 (S4) #8 x 3” Wood Screw. (g. 10.5 and 10.6)

Fig. 10.5

Fig. 10.6

S11

024

050

100

024

Flush

Wood Parts

100

1 x RW-AL Ground Brace 5/4 x 4 x 27-3/4”

36 [email protected]

100

Hardware

1 x #8 x 3” Wood Screw

S11

4 x #8 x 2” Wood Screw

S11

Flush

Page 37

Step 11: Attach Steel Hand Grips to Fort

A: Measure 6” from the top of (025) RW/AL Support on (052) Back Wall Panel in the 2 places shown below,

pre-drill with a 1/8” drill bit then attach 2 Steel Hand Grips with 2 (WL3) 1/4 x 1-3/8” Wafer Lag (with at washer) per Steel Hand Grip. (g. 11.1 and 11.2)

Steel Hand Grip

6”

Fig. 11.1

025

052

6”

052

1/4” Flat Washer

Fig. 11.2

WL3

Steel Hand Grip

1/4” Flat Washer

Hardware

4 x 1/4 x 1-3/8” Wafer Lag

WL3

(1/4”atwasher)

Other Parts

2 x Steel Hand Grip

WL3

37 [email protected]

Page 38

Step 12: Door Panel Assembly Part 1

A: On the inside of (120) Door Window Panel measure 15” up from the bottom and attach Catch Plate ush to

the edge using 2 (S18) #6 x 1” Wood Screws. (g. 12.1 and 12.2)

B: On the inside of (120) Door Window Panel measure 22” up from the bottom and attach 1 Door Handle using

2 (S13) #6 x 5/8” Pan Screws. (g. 12.1 and 12.2)

Fig. 12.1

Door Handle

Fig. 12.2

120

Inside View

S13

22”

S18

15”

Flush

Catch Plate

Wood Parts

120

1 x Door Window Panel 1-1/4 x 15-3/4 x 42-1/8”

38 [email protected]

Hardware Other Parts

S18

2 x #6 x 1” Wood Screw

2 x #6 x 5/8” Pan Screw

S13

1 x Door Handle

1 x Catch Plate

Page 39

Step 12: Door Panel Assembly Part 2

C: On the outside of the (120) Door Window Panel attach the second Door Handle at approximately the same

place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (g. 12.3)

D: Attach 2 Door Hinges on the outside of the (120) Door Window Panel on the opposite side from the Door

Handle. Judge spacing based on g. 12.3. Use 3 (S13) # 6 x 5/8” Pan Screws per Hinge.

Note: Hinge stops must be tight to (120) Door Window Panel. (g. 12.4)

Fig. 12.3

Door Handle

S13

120

Fig. 12.4

Top View

1/2”

Hinge Stop

S13

Outside View

Hardware

S13

8 x #6 x 5/8” Pan Screw

39 [email protected]

Other Parts

1 x Door Handle

2 x Door Hinge

Page 40

Step 12: Door Panel Assembly Part 3

E: In the opening for the door, measure 3/4” from the top of (042) Narrow Front Panel bottom and maximum 5/8”

from right side of the opening which would be the Door Hinge side and attach the remaining side of the hinges to

(042) Narrow Front Panel using 3 (S13) #6 x 5/8” Pan Screws per hinge. (g. 12.5 and 12.6)

Fig. 12.5

042

3/4”

5/8”

Hardware

S13

6 x #6 x 5/8” Pan Screw

Fig. 12.6

S13

40 [email protected]

Page 41

Step 12: Door Panel Assembly Part 4

F: In the notched out opening of (121) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (g. 12.7) Important: Use a hand held screw driver and DO NOT over tighten.

G: On the inside of the assembly, attach (121) Door Stop to (042) Narrow Front Panel with 3 (S11) #8 x 2” Wood

Screws, making sure (121) Door Stop overhangs (042) Narrow Front Panel by 1-1/4” and is in position to receive

the Catch Plate. (g. 12.8 and 12.9).

Fig. 12.7

121

S18

Fig. 12.9

Side View

121

Magnetic Catch

Fig. 12.8

Inside View

042

S11

042

121

1-1/4”

Wood Parts

121

1 x Door Stop 5/4 x 3 x 10”

41 [email protected]

Hardware

S18

2 x #6 x 1” Wood Screw

S11

3 x #8 x 2” Wood Screw

Other Parts

1 x Magnetic Catch

Page 42

Step 13: Front Wall Assembly Part 1

A: Place (130) Table Support ush to the notched out ends of (131) Table Top and attach with 4 (S7) #12 x 2”

Pan Screws as shown in g. 13.1.

B: Place Table Top Assembly tight in the opening of (051) Front Wall Panel and attach (130) Table Support to

(051) Front Wall Panel with 2 (S3) #8 x 2-1/2” Wood Screws. (g. 13.2 and 13.3)

Fig. 13.1

Flush

Fig. 13.2

131

Flush

130

Fig. 13.3

Outside View

Tight

051

131

Tight

130

Tight

Wood Parts

130

1 x Table Support 2 x 2 x 39-5/8”

131

1 x Table Top 5/4 x 5 x 39-5/8”

42 [email protected]

Hardware

4 x #12 x 2” Pan Screw

2 x #8 x 2-1/2” Wood Screw

051

Page 43

Step 13: Front Wall Assembly Part 2

C: Place (132) Chalkwall Block tight to the top and left hand side of the opening in (051) Front Wall Panel

then place the Flat Panel Bracket against (132) Chalkwall Block and (051) Front Wall Panel. Attach Flat Panel

Bracket to (051) Front Wall Panel rst then to (132) Chalkwall Block with 4 (S8) #12 x 3/4” Pan Screws. (g. 13.4

and 13.5)

Fig. 13.4

051

Wood Parts

132

1 x Chalkwall Block 1-1/4 x 5 x 10”

Flush and tight

132

Hardware

4 x #12 x 3/4” Pan Screw

Fig. 13.5

Inside View

Flat Panel Bracket

Tight

051

x 4 per bracket

Other Parts

1 x Flat Panel Bracket

43 [email protected]

Page 44

Step 13: Front Wall Assembly Part 3

D: From inside the assembly place Sky Chalk Wall tight to (132) Chalkwall Block and (131) Table Top then

attach with 4 (S10) #8 x 1” Pan Screws from the inside and 1 (S10) #8 x 1” Pan Screw from the outside to the left

side of the (051) Front Wall Panel. (g. 13.6, 13.7 and 13.8)

Fig. 13.6

Fig. 13.8

Outside View

051

Tight

Sky Chalk Wall

Fig. 13.7

Inside View

132

S10

Sky Chalk Wall

S10

Hardware

S10

5 x #8 x 1” Pan Screw

44 [email protected]

131

Tight

Other Parts

1 x Sky Chalk Wall

Page 45

Step 13: Front Wall Assembly Part 4

E: From inside the assembly place (133) Chalkwall Side tight to (051) Front Wall Panel, (131) Table Top and

(132) Chalkwall Block. Attach to (132) Chalkwall Block rst from the side with 1 (S3) #8 x 2-1/2” Wood Screw

then from the inside to (051) Front Wall Panel with 1 (S20) #8 x 1-3/8” Wood Screw and (131) Table Top with 1 (S11) #8 x 2” Wood Screw. From the outside attach Sky Chalkwall to (133) Chalkwall Side with 1 (S10) #8 x 1”

Pan Screw. (g. 13.9, 13.10 and 13.11)

Fig. 13.9

Fig. 13.10

Inside View

S20

Tight

051

133

Fig. 13.11

Outside View

133

132

Sky Chalk Wall

133

S11

131

S10

Tight

Wood Parts

133

1 x Chalkwall Side 1 x 2 x 27-7/16”

Hardware

S11

1 x #8 x 2” Wood Screw

1 x #8 x 2-1/2” Wood Screw

S10

1 x #8 x 1” Pan Screw

S20

1 x #8 x 1-3/8” Wood Screw

45 [email protected]

Page 46

Step 14: Swing Beam Assembly Part 1

A: Attach 6 Heavy Duty Swing Hangers to (140) Engineered SW Beam using 2 (G13) 5/16 x 6-1/8” Hex Bolt

(with 2 at washers, plastic formed washer and lock nut) per swing hanger, as shown in g. 14.1 and 14.2.

B: Attach 1 Spring Loaded Quick Link to each Heavy Duty Swing Hanger. (g. 14.3)

C: Install 1 (WB7) 5/16 x 3” Wafer Bolt (with at washer and t-nut) in the middle bolt hole, from the bottom up, in (140) Engineered SW Beam as shown in g. 14.1 and 14.4. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE CHECKING OF WOOD.

D: Attach Cedar Summit Plaque to centre of (140) Engineered SW Beam (over top of t-nut) using 4 (S18) #6 x

1” Wood Screws. (g. 14.5)

Fort End

Fig. 14.2

Heavy Duty Swing Hanger

G13

5/16” T-Nut

5/16” Flat Washer

140

5/16” Lock Nut

140

5/16” Flat Washer

Plastic Formed Washer

140

Heavy Duty

Fig. 14.1

Swing Hanger x 6

Swing End

Fig. 14.3

Heavy Duty Swing Hanger

Spring Loaded Quick Link

Caution: The Spring Loaded Quick Link must be attached to the Heavy Duty Swing Hanger in the closed position. (g. 14.4)

Cedar Summit Plaque

Fig. 14.5

S18

x 4

Fig. 14.4

140

Spring Loaded Quick

5/16” Flat Washer

WB7

Wood Parts

140

1 x Engineered SW Beam 4 x 6 x 92”

12 x 5/16 x 6-1/8” Hex Bolt (5/16”atwasherx2,5/16”locknut&plasticformedwasher)

1 x 5/16 x 3” Wafer Bolt

 (5/16”atwasher,5/16”t-nut)

4 x #6 x 1” Wood Screw

Link in the closed position

G13

WB7

S18

Hardware

Other Parts

6 x Heavy Duty Swing Hangers

6 x Spring Loaded Quick Link

1 x Cedar Summit Plaque

46 [email protected]

Page 47

Step 14: Swing Beam Assembly Part 2

E: On the Fort End of (140) Engineered SW Beam attach 2 Heavy Flat Brackets with 2 (G21) 5/16 x 3-3/4”

Hex Bolts (with 2 at washers and 1 lock nut). (g. 14.6 and 14.7)

F: Place (141) SW Mount in between both Heavy Flat Brackets and place 1 Heavy L-Bracket against (140)

Engineered SW Beam and (141) SW Mount. Attach with 1 (G17) 3/8 x 6” Hex Bolt (with 2 at washers, plastic formed washer and lock nut). (g. 14.8)

G: Attach (141) SW Mount to Heavy Flat Brackets with 2 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 at washers and 1 lock nut). (g. 14.9)

Fort End

Fig. 14.6

Fig. 14.7

5/16” Flat Washer

G21

140

Heavy Flat Bracket

5/16” Flat Washer

Plastic Formed Washer

140

Fig. 14.8

5/16” Lock Nut

3/8” Flat Washer

3/8” Lock Nut

141

G21

5/16” Flat Washer

141

5/16” Flat Washer

5/16” Lock Nut

Fig. 14.9

Heavy

Bracket

L-Bracket

Heavy Flat

3/8” Flat Washer

Wood Parts

141

1 x SW Mount 4 x 4 x 16”

G17

Hardware

G21

4 x 5/16 x 3-3/4” Hex Bolt

 (5/16”atwasherx2,5/16”locknut)

G17

1 x 3/8 x 6” Hex Bolt (3/8”atwasherx2,plasticformedwasher&3/8”locknut)

Other Parts

2 x Heavy Flat Bracket

1 x Heavy L-Bracket

47 [email protected]

Page 48

Step 15: Swing Post Assembly Part 1

Note: Keep all bolts from Step 15 series loose until start of Step 17

A: Place (150) SW Block Angle on top of (151) Block SW and attach 2 Heavy L-Brackets on top of (150) SW Block Angle feeding 2 (G17) 3/8 x 6” Hex

Bolts (with 2 at washers, plastic formed washer and lock nut) through both boards as shown in g. 15.1

and 15.2.

B: Attach 3 (WB7) 5/16 x 3” Wafer Bolts (with at

washer and t-nut) to all three holes in each (152)

SW Post as shown in g. 15.3. IMPORTANT! MAKE SURE ALL 6 BOLTS ARE ATTACHED TO MINIMIZE CHECKING OF WOOD.

C: Place (150) SW Block Angle and (151) Block

SW assembly in between 2 (152) SW Post (Heavy L-Brackets towards the outside). Place 1 Heavy C-Bracket on the top (152) SW Post and attach with

(G26) 3/8 x 9-1/4” Hex Bolt (with 2 at washers and 1 lock nut), as shown in g. 15.4.

Fig. 15.1

Bottom View

151

3/8” Lock Nut

Fig. 15.2

Top View

151

Heavy L-Bracket

3/8” Flat Washer

150

Heavy L-Bracket

Plastic Formed Washer

3/8” Flat Washer

G17

3/8” Lock Nut

3/8” Flat Washer

Fig. 15.4

150

152

Notice Angle Orientation

Heavy C-Bracket

3/8” Flat Washer

151

G26

Fig. 15.3

WB7

152

x 6

5/16” Flat Washer

5/16” T-Nut

Wood Parts

150

1 x SW Block Angle 2-1/2 x 3 x 15”

151

1 x Block SW 2-1/2 x 3 x 15”

152

2 x SW Post 4 x 4 x 92”

2 x 3/8 x 6” Hex Bolt

Hardware

G17

(3/8”atwasherx2,plasticformedwasher&3/8”locknut)

1 x 3/8 x 9-1/4” Hex Bolt

G26

(3/8”atwasherx2&3/8”locknut)

WB7

6 x 5/16 x 3” Wafer Bolt

 (5/16”atwasher&5/16”t-nut)

Other Parts

2 x Heavy L-Bracket

1 x Heavy C-Bracket

48 [email protected]

Page 49

Step 15: Swing Post Assembly Part 2

D: Place Swing End of (140) Engineered SW Beam in between Heavy L-Brackets assembled in Step A making

sure holes are lined up then attach Swing Post Assembly to Swing Beam Assembly using 1 (G20) 3/8 x 4” Hex

Bolt (with 2 at washers and lock nut) through Heavy L-Bracket. (g. 15.5)

E: Attach (140) Engineered SW Beam to Heavy C-Bracket with 1 (G17) 3/8 x 6” Hex Bolt (with 2 at washers, plastic formed washer and lock nut). (g. 15.6)

Fig. 15.5

3/8” Lock Nut

3/8” Flat Washer

140

3/8” Flat Washer

G20

Heavy L-Bracket

Fig. 15.6

3/8” Lock Nut

3/8” Flat Washer

Plastic Formed Washer

140

G17

3/8” Flat Washer

Heavy C-Bracket

Hardware

1 x 3/8 x 6” Hex Bolt

G17

(3/8”atwasherx2,plasticformedwasher&3/8”locknut)

1 x 3/8 x 4” Hex Bolt

G20

(3/8”atwasherx2&3/8”locknut)

49 [email protected]

Page 50

Step 15: Swing Post Assembly Part 3

F: Place (141) SW Mount ush to the top of (050) SW Wall Panel. Attach with 1 (G5) 5/16 x 4-1/2” Hex Bolt

(with lock washer, at washer and t-nut) in the bottom hole from outside the assembly and 1 (G5) 5/16 x 4-1/2” Hex Bolt (with 2 x at washer and 1 lock nut) in the top hole from inside the assembly. (g. 15.7 and 15.8)

Flush

Fig. 15.7

141

140

5/16” Lock Washer

5/16” Flat Washer

5/16” T-Nut

5/16” Lock Nut

050

Fig. 15.8

141

Flush

140

050

5/16” Flat Washer

Hardware

2 x 5/16 x 4-1/2” Hex Bolt

 (1-5/16”lockwasher,5/16”atwasher,5/16”t-nut)  (1-5/16”atwasherx2,5/16”locknut)

50 [email protected]

Page 51

Step 16: Attach Cross Support

Pre-drill all holes using a 3/16” drill bit before installing the lag screws.

A: To adjust for uneven ground, raise or lower the (160) Support Cross on the (152) SW Post. Make sure the Support Cross is level prior to attaching with the lag

screws. (g. 16.1 and 16.2)

B: Place (160) Support Cross between (152) SW Posts at the previously determined spot and fasten with

1 (LS9) 5/16 x 4-3/4” Lag Screw (with at washer) per side. (g. 16.2 and 16.3) Notice one side is fastened

on the outside and one on the inside. It is important that each side is positioned exactly the same as the

diagram.(g.16.3)Tightenthelagscrewwhen youaresure(160)SupportCrossislevel.

C: Attach 1 (WB8) 5/16 x 2-3/8” Wafer Bolt (with at

washer and t-nut) to (160) Support Cross through

the middle hole. (g. 16.2 and 16.3) IMPORTANT! MAKE SURE THE BOLT IS ATTACHED TO MINIMIZE CHECKING OF WOOD.

Fig. 16.1

Fig. 16.2

152

Fig. 16.3

5/16” Flat Washer

5/16” T-Nut

5/16” Flat Washer

LS9

152

5/16” Flat Washer

160

WB8

Wood Parts

160

1 x Support Cross 2-1/2 x 3 x 51”

51 [email protected]

2 x 5/16 x 4-3/4” Lag Screw

 (5/16”atwasher)

1 x 5/16 x 2-3/8” Wafer Bolt

 (5/16”atwasher,5/16”t-nut)

Hardware

LS9

WB8

Page 52

Step 17: Final Swing Post Assembly

Pre-drill all holes using a 3/16” drill bit before installing the lag screws.

Note: Tighten all bolts from Step 15 series before installing lag screws.

A: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with at washer) into each (152) SW Post, as shown in g. 17.1.

B: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with at washer) into remaining hole of the Heavy C-Bracket into

(140) Engineered SW Beam. (g. 17.1)

LS9

Fig. 17.1

5/16” Flat Washer

Heavy C-Bracket

140

5/16” Flat Washer

LS9

152

Hardware

LS9

3 x 5/16 x 4-3/4” Lag Screw

 (5/16”atwasher)

52 [email protected]

Page 53

Step 18: Install Ground Stakes

MOVE FORT TO FINAL LOCATION PRIOR TO STAKING

FINAL LOCATION MUST BE LEVEL GROUND

A: In the 5 places shown in g. 18.1 drive the Rebar Ground Stakes 13” into the ground against (040) Slide End

Panel, on the Front, (091) Diagonal, (024) Rock Rail and both (152) SW Posts. Be careful not to hit the washer

while hammering stakes into the ground as this could cause the washer to break o󰀨.

B: Attach ground stakes using 1 (S7) #12 x 2” Pan Screw per ground stake as shown in g. 18.2.

C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any

sharp edges from impact area and touch up with outdoor paint.

Warning! To prevent tipping and avoid potential injury, stakes must

be driven 13” into ground. Digging or driving stakes can be dangerous if you

donotcheckrstforunder-groundwiring,cablesorgaslines.

Fig. 18.1

040

Front

091

SEE FRONT COVER FOR SAFETY CLEARANCE

Fig. 18.2

021

13”

In Ground

152

Rebar Ground Stake

Hardware

5 x #12 x 2” Pan Screw

53 [email protected]

Other Parts

5 x Rebar Ground Stake

Page 54

Step 19: Lower Crowsnest Assembly Part 1

A: Attach 1 (190) Crowsnest Gusset to 1 (191) Crowsnest Joist so the bottoms and ends are ush with 1 (S7)

#12 x 2” Pan Screw. Repeat to make a second set with the (191) Crowsnest Joist on the opposite side from the

rst. (g. 19.1 and 19.2)

Fig. 19.1

Flush

190

Fig. 19.2

190

191

Flush

Wood Parts

190

2 x Crowsnest Gusset 2 x 6 x 15”

191

2 x Crowsnest Joist 2 x 4 x 13-1/2”

54 [email protected]

2 x #12 x 2” Pan Screw

Hardware

Page 55

Step 19: Lower Crowsnest Assembly Part 2

B: Place (192) Crowsnest Back against the ends of (191) Crowsnest Joists so the tops are ush then attach with

4 (S3) #8 x 2-1/2” Wood Screws. (g. 19.3 and 19.4)

191

Fig. 19.3

Flush

192

Fig. 19.4

Top View

Flush

191

192

Wood Parts

192

1 x Crowsnest Back 5/4 x 4 x 34”

55 [email protected]

4 x #8 x 2-1/2” Wood Screw

Hardware

Page 56

Step 20: Upper Crowsnest Assembly Part 1

A: Loosely attach (200) Crowsnest Top to 2 (201) Upright Crowsnest using 2 (WB9) 5/16 x 2-1/8” Wafer Bolts

(with at washer and t-nut). The distance between uprights must be 25-1/2”. (g. 20.1)

B: Loosely attach (202) Crowsnest Front to each (201) Upright Crowsnest using 2 (WB9) 5/16 x 2-1/8” Wafer

Bolts (with at washer and t-nut). The distance between (200) Crownest Top and (202) Crowsnest Front must be 27-5/8” (g. 20.1)

C: Double check the dimensions then tighten the bolts. It is important these dimensions are met so there are no issues in future steps.

5/16”

5/16” Flat Washer

WB9

T-Nut

200

Fig. 20.1

WB9

201

27-5/8”

25-1/2”

202

Wood Parts

200

1 x Crowsnest Top 2 x 4 x 29-1/2”

201

2 x Upright Crowsnest 1 x 2 x 34-1/8”

202

1 x Crowsnest Front 2 x 4 x 29-1/2”

4 x 5/16 x 2-1/8” Wafer Bolt

 (5/16”atwasher,5/16”t-nut)

Hardware

WB9

56 [email protected]

Page 57

Step 20: Upper Crowsnest Assembly Part 2

D: Attach 1 (203) Crowsnest Short ush to the top of (200) Crowsnest Top using 6 (S11) #8 x 2” Wood Screws

as shown in g. 20.2.

E: Attach 1 (204) Crowsnest Spacer ush to the outside of each (201) Upright Crowsnest using 3 (S11) #8 x 2” Wood Screws per board as shown in g. 20.2.

200

Fig. 20.2

Flush

S11

x 6

203

204

Flush

S11

204

201

Wood Parts

203

1 x Crowsnest Short 5/4 x 4 x 25-1/2”

204

2 x Crowsnest Spacer 1-1/4 x 2 x 27-1/2”

Hardware

S11

12 x #8 x 2” Wood Screw

57 [email protected]

Page 58

Step 21: Crowsnest Assembly Part 1

A: Attach 1 (210) Crowsnest Bottom Side ush to the inside edge of the panel posts on (040) Slide End

Panel and tight to the top of the oor support on (040) Slide End Panel using 3 (S11) #8 x 2” Wood Screws per side. Notice pilot holes towards bottom of boards. (g. 21.1)

Flush

Fig. 21.1

210

S11

x 3 per board

040

210

Flush

Floor Support

Notice holes at bottom of boards

Wood Parts

210

2 x Crowsnest Bottom Side 3/4 x 5-1/4 x 14-3/4”

58 [email protected]

Hardware

S11

6 x #8 x 2” Wood Screw

Page 59

Step 21: Crowsnest Assembly Part 2

B: Place the Lower Crowsnest Assembly from Step 19 centred in the opening of (040) Slide End Panel, in

between (210) Crowsnest Bottom Sides, tight to the top of the oor boards then attach with 2 (S11) #8 x 2” Wood Screws per side. (g. 21.2, 21.3 and 21.4)

Fig. 21.2

210

Fig. 21.3

Top View

Floor Boards

040

S11

x 4

192

Fig. 21.4

Inside View

040

S11

x 2 per side

Floor

192

Tight

Hardware

S11

4 x #8 x 2” Wood Screw

59 [email protected]

Boards

Page 60

Step 21: Crowsnest Assembly Part 3

C: Attach 1 (211) Short Crowsnest Joist tight to (192) Crowsnest Back and ush to the bottom of each (210)

Crowsnest Bottom Side using 3 (S20) #8 x 1-3/8” Wood Screws per board as shown in g. 21.5. Screws to be

installed from outside the assembly.

D: From inside the assemby attach (192) Crowsnest Back to each (211) Short Crowsnest Joist with 2 (S3) #8 x

2-1/2” Wood Screws per joist. (g. 21.6)

S20

211

210

Flush and Tight

Fig. 21.5

192

210

S20

211

(hidden)

210

211

Fig. 21.6

Inside View

192

x 2 per joist

Wood Parts

211

2 x Short Crowsnest Joist 2 x 4 x 12-1/2”

Hardware

S20

6 x #8 x 1-3/8” Wood Screw

4 x #8 x 2-1/2” Wood Screw

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Page 61

Step 21: Crowsnest Assembly Part 4

E: Place Upper Crowsnest Assembly from Step 20 in between (210) Crowsnest Bottom Sides so (202)

Crowsnest Front is ush to the bottom and front of each (210) Crowsnest Bottom Side and to the tops of (190)

Crowsnest Gussets and (191) Crowsnest Joists. Attach with 2 (S11) #8 x 2” Wood Screws per board. Screws go

into (202) Crowsnest Front and (204) Crowsnest Spacer. (g. 21.7)

Fig. 21.7

210

S11

Flush

204

210

S11

202

Flush

Hardware

S11

4 x #8 x 2” Wood Screw

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Page 62

Step 21: Crowsnest Assembly Part 5

F: Attach (202) Crowsnest Front to each (190) Crowsnest Gusset and each (191) Crowsnest Joist with 8 (S4) #8

x 3” Wood Screws. (g. 21.8)

G: Place 1 (212) Crowsnest Side ush to the top and front of (200) Crowsnest Top make sure each board is level then attach with 2 (S3) #8 x 2-1/2” Wood Screws per board. (g. 21.8)

Flush and level

190

212

200

191

Fig. 21.8

Flush and level

212

202

x 8

Wood Parts

212

2 x Crowsnest Side 3/4 x 3-1/4 x 14-3/4”

62 [email protected]

8 x #8 x 3” Wood Screw

4 x #8 x 2-1/2” Wood Screw

Hardware

Flush

190

Page 63

Step 21: Crowsnest Assembly Part 6

H: From inside the assembly attach (040) Slide End Panel to each (190) Crowsnest Gusset with 2 (S4) #8 x 3”

Wood Screws per gusset. (g. 21.9 and 21.10)

I: Double check that each (212) Crowsnest Side is level then attach to (040) Slide End Panel ush to the inside of the panel post with 2 (S3) #8 x 2-1/2” Wood Screws per board. (g. 21.11)

Fig. 21.9

Top View

190

Floor Board removed for clarity

040

190

Fig. 21.10

Inside View

040

190

Fig. 21.11

212

Flush

040

Hardware

4 x #8 x 3” Wood Screw

4 x #8 x 2-1/2” Wood Screw

212

040

Flush

63 [email protected]

Page 64

Step 22: Crowsnest Floor Assembly

A: Lay down (220) Crowsnest Gap Board ush to front of (202) Crowsnest Front and (221) Crowsnest Floor

ush to back of (192) Crowsnest Back. In between the gap and oor boards place another (221) Crowsnest Floor. (g. 22.1)

B: Attach the (221) Crowsnest Floor Boards with 8 (S20) #8 x 1-3/8” Wood Screws per board and the (220)

Crowsnest Gap Board with 6 (S20) #8 x 1-3/8” Wood Screws. (g. 22.1)

Fig. 22.1

Flush

202

S20

x 6

Flush

S20

220

x 8 per

oor board

221

Wood Parts

220

1 x Crowsnest Gap Board 1 x 6 x 29-3/8”

221

2 x Crowsnest Floor 1 x 6 x 29-3/8”

22 x #8 x 1-3/8” Wood Screw

Hardware

S20

64 [email protected]

Page 65

Step 23: Crowsnest Wall Assembly

A: Tight to each (201) Upright Crowsnest and tight to the oor and gap boards attach 1 (230) Cedar Wall to each

(210) Crowsnest Bottom Side and (212) Crowsnest Side with 4 (S33) #8 x 1” Wood Screws per board. (g. 23.1)

B: Measure 2-1/4” from each (230) Cedar Wall then attach another (230) Cedar Wall per side, tight to the oor and gap boards using 4 (S33) #8 x 1” Wood Screws per board. (g. 23.1)

C: If you purchased a Brockwell refer to Step 46, once completed return to Step 34 and continue.

212

Bevelled edges facing out.

230

2-1/4”

201

Fig. 23.1

201

212

Tight

210

230

S33

x 4 per board

210

Wood Parts

230

4 x Cedar Wall 1 x 4 x 29”

16 x #8 x 1” Wood Screw

Hardware

S33

65 [email protected]

Page 66

Step 24: Slide Section Assemblies Part 1

(Preston/ Twin

MountainLodge)

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (g. 24.3)

A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in

g. 24.1. It is very important to attach bolts as indicated.

B: Repeat Step A 3 more times to create 4 Elbow Sections in total.

C: Attach TNR2 Slide RT Flange and TNR2 Slide LT Flange together using 4 (PB1) 1/4 x 3/4” Pan Bolts (with

lock nut) as shown in g. 24.2. This creates the Flange Assembly.

Fig. 24.1

PB1

Lock Nut

TNR2 Slide Elbow

PB1

TNR2 Slide Elbow

Fig. 24.2

TNR2 Slide LT Flange

TNR2 Slide RT Flange

Flange Assembly

Lock Nut

PB1

Fig. 24.3

PB1

Use a 7/16” open end

wrench for nuts

Hardware

PB1

36 x 1/4 x 3/4” Pan Bolt

 (1/4”locknut)

66 [email protected]

Lock Nut

Other Parts

1 x TNR2 Slide LT Flange 1 x TNR2 Slide RT Flange 8 x TNR2 Slide Elbow

Page 67

Step 24: Slide Section Assemblies Part 2

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (g. 24.3)

D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan

Bolts (with lock nut) as shown in g. 24.4. It is very important to attach bolts as indicated. This creates the

Exit Elbow Assembly.

TNR2

Fig. 24.4

PB1

Lock Nut

Slide Exit Top

PB1

TNR2 Slide Elbow

Fig. 24.3

PB1

Lock Nut

PB1

Lock Nut

Hardware

PB1

8 x 1/4 x 3/4” Pan Bolt

 (1/4”locknut)

67 [email protected]

Other Parts

1 x TNR2 Slide Exit Top 1 x TNR2 Slide Elbow

Page 68

Step 25: Attach Flange Assembly to Fort

A: With a helper place the Flange Assembly ush to the Crowsnest on the fort as shown in g. 25.1 and 25.5,

then pre-drill 1/8” pilot holes in the bottom 4 mounting locations on (220) Crowsnest Gap Board (approximate

spots where circles are on gure), making sure the pre-drilled holes are a minimum of 1” deep.

B: Attach Flange Assembly to the Crowsnest through (220) Crowsnest Gap Board and into (202) Crowsnest

Front using 4 (S7) #12 x 2” Pan Screws (with #12 Screw Bezel) in the pre-drilled holes. (g. 25.1 and 25.2) Make sure the at surfaces of the Flange Assembly are ush to the Crowsnest as shown in g. 25.5.

C: Attach the Flange Assembly ush to (200) Crowsnest Top using 4 (S6) #12 x 1” Pan Screws (with #12 Screw Bezel) as shown in g. 25.1 and 25.3 and to both (204) Crowsnest Spacers using 5 (S6) #12 x 1” Pan Screw per board. (g. 25.1 and 25.4)

Top

Fig. 25.3

Fig. 25.1

#12 Screw Bezel

Fig. 25.6

204

(hidden)

200

204

Flange Assembly

Sides

Fig. 25.4

204

(hidden)

Inside View

#12 Screw Bezel

204

(hidden)

220

202

Outside View

Topofslideush to(200)Crowsnest

Top

Fig. 25.5

Fig. 25.2

Bottom

Bottom of

slideush

with deck

Hardware

14 x #12 x 1” Pan Screw

4 x #12 x 2” Pan Screw

8 x #12 Screw Bezel

68 [email protected]

Page 69

Step 26: Attach Elbow Assembly to Flange Assembly Part 1

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.

A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. (g.

26.2 and 26.3)

B: Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as

shown in g. 26.2 and 26.3.

Use Quadrex Driver as a guide pin for each hole before inserting bolt. (g. 26.3)

Fig. 26.1

Fig. 26.4

Quadrex Driver

Use special driver provided

in locations where the curve

of the elbow are dicult to

reach with a standard driver.

Lock Nut

Flange Assembly

Do not install bolt

in Clamp Ring ends

until Step 26D

Fig. 26.2