Cedarbrook Junior Series, Junior 1.7, Junior 2.2, Junior 3.0 Installation And Operating Instructions Manual

CASHMERE MILL WESTCOAST OFFICE
5455 Mill Rd. / PO Box 535 21326 SR 9 SE Cashmere, WA 98815 Woodinville, WA98072
(800) 634-6334 (800) 426-3929 (509) 782-2447 (425) 481-3333 Fax (509) 782-3680 Fax (425) 487-1695 cedarbrooksauna.com info@cedarbrooksauna.com
We build cedar saunas, kits, sauna doors, accessories for commercial saunas & residential sauna rooms — AND we have the expertise to fit you with the right sauna heaters, steam room doors and steam room equipment.
If you have any questions regarding saunas and steam rooms, we’re your resource!
Sweating the details since 1971
INSTALLATION AND OPERATING INSTRUCTIONS
Do not take a sauna if using
Pregnant women or persons
with poor health should
consult their physician
Control Box
PK CB-1
"Junior" Heater
1.7
, 2.2, 3.0
ith "
w
SaunaLogic" Control
Sauna Series
Models
(1517-17-02, 1517-22-02, 15
17-30-02)
Read all instructions carefully before installation. Please leave all instructions and warranty with the owner.
before using any sauna.
Caution fire hazard: Do not
use the sauna room for
drying clothes, bathing suits,
etc. Do not hang towels
above heater or place any
object other than the rocks
supplied on the heater. If
any darkening of the wall
around the heater is noticed
discontinue
WARNING
alcohol, drugs or
medications.
sauna use
immediately.
WARNING Prolonged exposure to elevated temperatures is capable of inducing hyperthermia. body reaches several degrees above the normal body temperature of
98.6°F. The symptoms of hyperthermia include an increase in the normal temperature of the body, dizziness, lethargy, drowsiness, an effects of the hyperthermia include failure to perceive heat, failure to recognize the need to exit the room, unawareness of impending hazard, fetal damage in pregnant women, physical inability to exit the room and unconsciousness.
WARNING The use of alcohol, drugs, or medication is capable of greatly increasingthe risk of fatal hyperthermia.
SECTION 1: GENERAL INFORMATION
These heaters are ETL approved for permanent installations and electrical connections. Built with splash proof construction, the conducting parts are protected against water. All wiring must be performed in accordance with national and local codes. See Diagram 2 for requirements.
Hyperthermia occurs when the internal temperature of the
d fainting. The
wire and room size
These heaters are wall mounted.
Inspect sauna regularly for
required maintenance to
heater, control and benches.
Replace wood surfaces
which show any signs of
The heater gets extremely
hot during operation and
should not be touched or
Minors should be adequately
supervised whenever near a
deterioration.
burns may result.
hot or warming sauna.
4211-75 3-24-08
7013618
314 SKPS 12
Junior 1.7
Product Number
KW
MAXIMUM ROOM
PHASE
VAC
AMPS
K
INSTALLATION AND OPERATING INSTRUCTIONS
Page 2
DIAGRAM 1
MOUNTING BRACKET LOCATION AND MINIMUM DISTANCE TO COMBUSTIBLE MATERIAL
"
D
2
C
(Upper Bench)
47 1/2"
Minimum
Temperature
Sensor
"
2
2"
6"
B
73 1/2"
Minimum
1"
9 3/4"
Screws
Guard
Rail
21"
A
Use the long screws in
5"
Min.
holes of the
mounting bracket
the upper
5"
Min.
Recheck your distances from the heater to combus the proper
tible materials to be sure you have
minimum distances.
OBSERVING MINIMUM DISTANCES IS REQUIRED TO REDUCE FIRE HAZARD
MINIMUM ROOM
HEATER MODEL /
1517-17-02
Junior 2.2
1517-22-02
Junior 3.0
1517-30-02
1.7
2.2
3
Floor
7 sq. ft.
8 sq. ft.
12 sq. ft.
Area
Ceiling Height
73 1/2"
73 1/2"
73 1/2"
Volume
Cu.Ft.
60
70
100
HEATER
Junior 1.7 Junior 2.2 Junior 3.0
DIAGRAM 2
Ceiling
Volume
Height
84"
96"
96"
Cu.Ft.
100
150
80
DISTANCE
1 1
1 1 1
MINIMUM
"A"
2" 5" 5" 2" 5" 5" 2" 5" 5"
120 120
240 120 240
"B"
DISTANCE
Power Supply to
14.2
2 #12AWG+GR
17.5
2 #12AWG+GR
8.75
2 #12AWG+GR
25
2 #10AWG+GR
12.5
2 #12AWG+GR
DISTANCE
CB PK-1
"C"
DISTANCE
WIRE SIZE
2 #12AWG+ GR 2 #12AWG+ GR
2 #12AWG+ GR 2 #10AWG+ GR 2 #12AWG+ GR
"D"
8" 8" 8"
CB PK-1 to
Heater
"K"
DISTANCE
24 3/4" 24 3/4" 24 3/4"
4211-75 3-24-08
7013618
314 SKPS 12
INSTALLATION AND OPERATING INSTRUCTIONS
Page 3
SECTION 2: MOUNTING OF SAUNA HEATER AND PK CB-1 BOX
HANGING THE HEATER Remove the mounting bracket from the heater (two screws behind the rockgrill. Using the pattern from the mounting bracket, drill four 9/64" holes to fasten the heater to the wall. Install four ¼" x 1 ½" hex head lag screws (supplied with the heater) into the four holes. Tighten these screws until secure. The screws must be threaded through the wall into a
Fire sprinkler systems used
inside any sauna room should
be properly rated for sauna
room temperatures.
framing member or backing board to support the heater weight. Hang the heater on the mounting bracket. Place the two screws behind rock grill to secure to mounting bracket. See Diagram 1 for the heater location details and the necessary clearances to combustible materials.
Do not pour chlorinated pool
or spa water on heater. Excessive water use on
heater may cause damage
Remove the cover of the CB PK-1 Control Box to gain access to the 4 mounting
and void warranty.
holes in the back of the box. The control box can be mounting inside the sauna room on a wall according to Diagram 3. Or it can be mounted outside the sauna roo
m. Locate the 4 screws
3/16 x 3/4"
supplied into the 4 mounting
holes. (See Diagram 3)
Electric Shock Hazard - High
voltage exists within this
equipment. There are no
user serviceable parts in this
SECTION 3: PLACING OF ROCKS
The rocks supplied with the heater have been chosen to provide the best heater performance. Use of any other type of rock may void the heater operate the heater without rocks in place! placing in the heater. Carefully place the rocks loosely so that the air can circulate through the heater. Packing the rocks too tightly may cause the heater high limit switch to trip. The rocks must fully cover the heating elements. Atta with the screws provided.
(SEE DIAGRAM #10)
s warranty. Never
Rinse the rocks with water before
ch the guard
equipment. All installation
and service to this equipment
should be performed by
qualified licensed personnel
in accordance with local and
Do not construct sauna room
SECTION 4: ELECTRICAL HOOK-UP
Electrical installation must be made by a licensed electrician in accordance with the National Electrical Code and local regulations.
so as to restrict air flow
through the bottom of the
WARNING
na
tional codes.
heater.
Remove the screws from the CB PK-1 control box to access the electrical connections. Route the wires through the holes provided on the bottom control box and connect the wires to the terminal block. To determine the correct wire size, refer to
Diagram 2
. Use copper supply wire only, suitable for
minimum 90 degrees C. The heater must be grounded! See Diagram 6 f
of the
or
Packing the rocks too tightly
may cause the heater high
proper connections.
SECTION 5: TEMPERATURE SENSOR
Feed the 17 ft "low voltage" sensor wire from the sensor location to the control box (CB PK-1) location. Sensor wire must be routed completely separate (as per low voltage electrical wiring codes) from any wiring carrying over 50 volts. It may be necessary to drill holes to string the wire through the studs or ceiling joists.
Using a flat tip screwdriver, unsnap sensor cover from sensor. Mount sensor to a finished wall directy above heater and two (2) inches down from ceiling using two (2) screws (provided) as sho
wn
in Diagrams 1, 3 & 5
.
Connect wires into CB PK-1 on High Limit position of the circuit board.
4211-75 3-24-08
limit switch to trip.
7013618
314 SKPS 12
INSTALLATION AND OPERATING INSTRUCTIONS
DIAGRAM 3
Sensor protective cover. Locate top of sensor 2" from ceiling and directly above heater.
Control Box (CB PK-1) can be outside of the sauna room or installed inside sauna room.
SaunaLogic
If inside sauna room see diagram below for spacing requirements.
Minimum ceiling spacing.
tongue and groove
Page 4
2x4 supports
6' SJTW or equivalent wire provided with heater
DIAGRAM 4
SaunaLogic (PK 1) CONTROL
CB PK-1 Control Box
Maximum
spacing.
Minimum spacing.
Power Input
15' Low Voltage wire
provided with control.
DIAGRAM 5
Back of sensor
4211-75 3-24-08
Insert screwdriver tip here to unsnap sensor cover from sensor. Note vertical orientation of cover before removing.
7013618
314 SKPS 12
INSTALLATION AND OPERATING INSTRUCTIONS
Page 5
SECTION 6: HEATER SCREEN (GUARD RAIL)
Install a wooden heater guard to prevent the sauna bather from accidentally touching the sauna heater. Install the heater guard rail with the dimensions shown in
Diagram 8
.
Do not locate benches over heater. Minimum clearance of ceiling above heater 44".
SECTION 7: SaunaLogic (PK-1) CONTROL INSTALLATION & OPERATION
Minimum clearance from
heater to wooden surfaces
INSTALLATION mounted outside the sauna room in a dry environment.
ROUGH IN The SaunaLogic (PK-1) control must be
(benches, side walls, heater
fence etc.) 2 inches.
Mounting brackets supplied.
To mount the control cut an opening control wire from CB PK-1 to the control.
7-1/2
" wide by 5-1/8" tall. Route the
Note: Use the factory supplied
Provides proper clearance
from wall behind heater.
cable only! Do not staple through or otherwise damage the cable! Connect the control cable to the SaunaLogic and secure the control to the wall by 4 mounting screws provided.
Use only copper wire of the
size and type indicated in
the Heater Specification
Connect the other end of the control cable through the electrical access hole on the bottom of the control box and connect it to
JT1.
Chart and the temperature
rating indicated on the
heater junction box.
OPERATION setting is automatically preset to minutes. These settings are adjustable (as described below) from 194° and from 0 to 60 minutes and any changes are remembered by the heater for your next bath. Should the heaters power be lost then restored, the settings will return to their default values.
When power is connected to the heater, the room temperature
176°F
and the bath time is set to
125
60
° to
All heaters and controls
must be grounded per NEC
to prevent electrical shock in
case of unit failure.
WARNING
With the power to the heater turned on, press the control ON/OFF button once. The room temperature will be displayed on the control. The heater will turn on and begin heating the room. Once the selected bath temperature is reached, the heater will turn heater on and off again as needed to maintain the desired temperature. At the end of the selected time, the control will turn itself off and the control
display will turn off.
SETTING THE TIME AND TEMPERATURE To set the time, press the control ON/OFF button to turn on the heater. Press the TIME "+ " or "-" buttons on the control to increase or decrease time for desired setting. The
maximum of time is 60 minutes.
To set the temperature, press the control ON/OFF button to turn on the heater. Press the TEMP "+ " or "-" buttons on the control to increase or decrease temperature for desired setting. The maximum temperature is 194°F (90°C).
4211-75 3-24-08
Electrical outlets or
receptacle must not be
installed in a sauna room.
A guardrail or fence is
required around the heater
to prevent burns from
accidental contact.
7013618
314 SKPS 12
INSTALLATION AND OPERATING INSTRUCTIONS
DIAGRAM 6
WIRING DIAGRAM: CONTROL AND HEATER MODELS
Junior 1.7, 2.2 & 3.0 (ETL#'s 1517-17-02, 1517-22-02, 1517-30-02) SaunaLogic (
Back Element
Front Element
PK-1) and CBPK 1
Page 6
Sensor
Interior Lights
Exterior Lights
Color Therapy
120V Transformer
1 2
120V
Transformer
K2
T1
T1
N
N
GND
GND
K4
K1 K6 K3 K5
GND L1 N
4211-75 3-24-08
354 SKPS 5 A
7013618
314 SKPS 12
INSTALLATION AND OPERATING INSTRUCTIONS
WIRING DIAGRAM: CONTROL AND HEATER MODELS
Junior 2.2 & 3.0 (ETL#'s 1517-22-02, 1517-30-02) SaunaLogic (
Back Element
Front Element
PK-1) and CBPK 1
Page 7
Sensor
Interior Lights
Exterior Lights
Color Therapy
230V Transformer
1 2
240V Transformer
K2
GND
GND
K4
T1
T1
K1
GND L1 L2
T2
T2
K6 K3
K5
4211-75 3-24-08
354 SKPS 4 A
7013618
314 SKPS 12
INSTALLATION AND OPERATING INSTRUCTIONS
SECTION 8: LIGHT INSTALLATION
SaunaLogic is capable of operating ONLY a lighting package provided or purchased with the system. The lighting package consists of 3 color therapy lights, 2 interior lights, 2 exterior lights, and the cables to connect the light assemblies to the
To install the "Interior Lights" cut 2-3/4" holes in the sauna room ceiling no further than 34" appart. Route the interior light cable provided from the lights in the ceiling to the the other end to a connector labeled "Interior Lights" inside the CB PK-1 box.
CB PK-1 box.
CB PK-1
box. Connect the cable to the lights and connect
Page 8
Shower
To install Exterior Lights repeat "Interior Light" installation.
Connect the
provided cable to "Exterior Lights" connector in the CB PK-1 box. To install color therapy lights repeat "Interior Light" installation. Connect the
flat cable on JT5 of circuit board in
CB PK-1 box.
SECTION 9: HIGH LIMIT CONTROL (RESET BUTTON)
The sauna heater has a built-in high limit control, which automatically turns off the heater if the temperature inside in the sauna room rises to an abnormally high level.
The control will display "HL".
To restart the heater, let the heater cool, then push the "On/Off" button on the control. If the high limit continually shuts off the heater, contact a service representative at 1-888-780-4427.
SECTION 10: HOW TO TAKE A SAUNA
• When taking a sauna, allow time to relax completely.
• Remove clothing and jewelry...if required, wear a towel loosely.
• After 10 minutes or when perspiration begins, leave sauna and relax in dressing
area...follow with a cool shower.
• Cooling time should equal time spent in sauna. Enter sauna room again and stay 5 or 10 minutes.
• Repeat the cycle 2 or 3 times; end with a brisk shower...rinse in cool water.
• Dress when completely dry and perspiration has stopped.
• Some sauna bathers enjoy the soothing effect of steam by splashing water on the heated sauna rocks. Use only one dipper full (approx. ½ cup) at a time and keep clear of the steam as it rises off the rocks.
• Do not smoke, exercise or drink alcoholic beverages in the sauna room.
• Do not pour chlorinated pool or spa water on the heater or corrosion damage may result.
Sauna (10 - 15 min.)
Shower or swim
Rest (10 - 15 min.)
Relax with juice or water
You liked it?
Do it once again and
you will feel great.
4211-75 3-24-08
7013618
314 SKPS 12
INSTALLATION AND OPERATING INSTRUCTIONS
Page 9
DIAGRAM 7
TYPICAL PRE-CUT WALL CONSTRUCTION
2x4" framing
1/2" wallboard
fiberglass insulation
foil vapor barrier
T&G soft wood
1/2" wallboard
DIAGRAM 8
HEATER SCREEN (GUARD RAIL)
min 2"
min 1"
Heater screen
m
"
2
n
i
DIAGRAM 9
VENTILATION
Locate vent under the top bench
DIAGRAM 10
a. Loosely place rocks between the elements so air flow is not restricted.
High Limit Sensor
Wall Bracket
b. Rocks must be placed between the elements and the wall of the rock compartment.
1.
Put smaller rocks in first around the outer perimeter of the
rock compartment.
2.
Completely fill all three sections (front, center
3. In the outer sections, use smaller rocks placed more tightly (see note b).
4. Place rocks loosely in the center section (see note a).
5. Be sure rocks completely cover the elem
6.
Loosely cover the tops of
minimum
of 2” to 3”.
c. Loosely place rock 2 to 3" deep over the element tops.
Rock Bottom
all elements with rocks a
Incorrect Placement of Rocks
Should have rocks
between
element outer wall the heater.
and back).
ents (see note c).
the front and the
of
4211-75 3-24-08
7013618
314 SKPS 12
INSTALLATION AND OPERATING INSTRUCTIONS
Page 10
SECTION 11: WARNING PLACARDS
Two metal placards are included in the Installation Instruction Envelope packaged with every Sauna Heater. The CAUTION placard must be attached to the interior wall of the sauna room directly above the heater where it is visible to the bather. The
WARNING placard must be attached to the door of
The "CAUTION" and
"WARNING" placards must
be mounted in accordance
the sauna room.
SECTION 12: ROOM CONSTRUCTION
For safety and reliability, the following rules must be addressed.
• No permanent locking or latch system is to be used on the sauna door.
• Acceptable door fittings are: magnetic catches, friction catches, spring or gravity loaded closures. The door must always open outwards.
• No shower may be installed in a sauna room.
• No electrical receptacle shall be installed inside the sauna room.
• The enclosed
WARNING: Reduce the risk of overheating …
warning plate must be mounted on or alongside the door outside the sauna room at about eye level.
• The enclosed
CAUTION: Reduce the risk of fire …
caution plate must be
mounted on the interior wall above the heater.
• The heater should not be operated without its container properly filled with rocks and the rock guard in place.
• If an intercom speaker is installed, it should be away from the heater and as close to the floor as possible.
For safety purpose sauna
door must open out and not
• Fire sprinkler systems installed inside any sauna room should be properly rated for sauna room temperatures.
• Always mount the heater according to these installation instructions.
Never use a wood stain, seal or preservative on the inside
of your sauna room.
WARNING
with Section 10.
lock.
SECTION 13: VENTILATION
VENTILATION In a private sauna, the air should be changed about 6 times an hour. This can be achieved by making a vent opening (fresh air inlet) in
Light fixtures get very hot during operation. Locate
light fixture where it will not
the sauna wall directly below the heater. The air outlet must be lower than the upper benches, as far a higher than the fresh air inlet vent, See Diagram 9.
s possible from the heater and about two feet
It is recommended that ventilation openings meet the requirements of UL Specification 875. The minimum opening should be determined using one of the following formulas: For R<31, V
9.3,
For R
31, V
0.3R where R = the floor area of the room in square feet and V = the minimum vent size in square inches
4211-75 3-24-08
be a burn hazard.
7013618
314 SKPS 12
INSTALLATION AND OPERATING INSTRUCTIONS
Page 11
SECTION 14: MAINTENANCE
The sauna, like a bathroom, should be kept clean and odor free. Towels or mats should always be used on benches and floor as perspiration otherwise penetrates the soft wood. Air out the sauna often by keeping the door and vents open when the sauna is not in use. Saunas that are in daily
use should be washed down at least once a week to keep them clean and the air fresh. Duckboard should be removed from the sauna, the sauna f
loor mopped and dried in a conventional manner, and the duckboard thoroughly scrubbed and dried before returning to the sauna room. The sauna heater should be wiped down occasionally with a damp cloth to remove lint and dust. The rocks should be removed
once a year for cleaning and small or crumbled
rocks replaced. To clean and remove perspiration stains, use soap or detergent in warm water, best applied with a scrub brush.
Badly soiled surfaces may require sanding. Sand paper wrapped around a wooden block works well. Benches and supporting structure must be inspected annually for potential deterioration due to age, dry rot or abuse.
Any boards with signs of deteriorations should be replaced immediately to avoid possible injury.
SECTION 15: TROUBLESHOOTING
If control displays "SN" it means no sensor is connected. Refer to Section 5 for sensor installation information. If control displays "HL" it means the high limit is open. Re fer to Section 9 for high limit information. For troubleshooting or service questions call 1-888-780-4427 and ask to speak with service. Prior to calling, please
have the Model and Type number available.You may also email us at techsupport@saunatec.com
4211-75 3-24-08
7013618
314 SKPS 12
Loading...