Cecilware ARCTIC DELUXE UL, UL Installation Manual

ARCTIC DELUXE UL
ENGLISH
ENGLISH
ESPAÑOL
OPERATOR’S MANUAL
MANUAL DE INSTRUCCIONES
ARCTIC DELUXE UL
1 TECHNICAL CHARACTERISTICS
1/12 1/20
Transparent removable bowls Capacity of each bowl, approx.
n 1 2 3 4
l 12201220122012
Dimensions:
width
depth
height Net weight, approx. Gross weight, approx. Adjustable thermostats
12 lt 20 lt
12 lt 20 lt
12 lt 20 lt
cm 18 36 54 72 cm 47 47 47 47 cm 57675767576757
kg 20222432364244
kg 22252836404649
n 1 2 3 4
Hermetic compressor Air-cooled condenser Overload protector Noise level lower than 70 dB (A)
IMPORTANT
2/12 2/20
3/12 3/20
keep them for possible future use.
4/12 4/20
IMPORTANT
20
When handling the machine never grasp it by the bowls or by the evaporator cylinders. The manufacturer refuses all responsibilities for possible damages which may occur through incorrect handling.
2 Inspect the uncrated unit for any possible damage. If damage is found, call the delivering carrier immediately to file a claim.
67
3 Install the unit on a counter top that will support the combi­ned weight of dispenser and product bearing in mind what is
55
stated in the preceding point 1 IMPORTANT warning.
4 A minimum of 15 cm (6”) of free air space all around the unit
59
should be allowed to guarantee adequate ventilation. 5 Ensure that the legs are screwed tightly into the base of the machine. Replace the standard legs originally installed with the 100 mm (4”) legs whenever they are provided with the unit. 6 Before plugging the unit in, check if the volta ge is the same as that indicated on the data plate. Plug the unit into a groun­ded, protected single phase electrical supply according to the applicable electrical codes and the specifications of your machine. Should you prefer to connect the unit directly to the mains, connect the supply cord to a 2-pole wall breaker, whose
contact opening is at least 3 mm. Do not use extension cords.
Read electrical ratings written on the data plate of the individual units; the data plate is adhered on the dispen­sing side panel of the unit, just behind the drip tray (the right side drip tray in multiple bowl models). The serial number of the unit (preceded by the symbol #) is adhered just below the right bowl. Data plate specifications will always supersede the information in this manual.
2 INTRODUCTION
Please read all sections of this manual thoroughly to familiarize yourself with all aspects of the unit. Like all mechanical products, this machine will require cleaning and maintenance. Besides, dispenser working can be compromised by operator’s mistakes during disassembly and cleaning. It is strongly recommended that personnel responsible for the equipment’s daily operations, disassembly, cleaning, sanitizing and assembly, go through these procedures in order to be properly trained and to make sure that no misunderstandings exist.
3 INSTALLATION
1 Remove the corrugate container and packing materials and
ATTENTION
Failure to provide proper electrical ground according to applicable electrical codes could result in serious shock hazard.
7 The unit doesn’t come presanitized from the factory. Before serving products, the dispenser must be disassembled, clea­ned and sanitized according to this handbook instructions
(chapter 5.3 CLEANING AND SANITAZING PROCEDURES).
IMPORTANT
Install the dispenser so that the plug is easily a ccessi­ble.
4 TO OPERATE SAFELY
1 Do not operate the dispenser without reading this opera-
tor’s manual. 2 Do not operate the dispenser unless it is properly groun- ded.
3 Do not use extension cords to connect the dispenser. 4 Do not operate the dispenser unless all panels are restrai-
ned with screws. 5 Do not obstruct air intake and discharge openings: 15 cm (6”) minimum air space all around the dispenser. 6 Do not put objects or fingers in panels louvers and faucet outlet. 7 Do not remove bowls, augers and panels for cleaning or routine maintenance unless the dispenser is disconnected from
4
its power source.
ATTENTION
I position : Mixing device runs.
In case of damages, the power cord must be replaced by qualified personnel only in order to prevent any shock hazard.
8 This unit is not meant to be used outside. 9 This unit is not to be installed in areas subject to water-
spouts..
10 Do not use water-jets to clean the unit. 11 This unit can work in a room temperature range between
+5° and +32°C.
5 OPERATING PROCEDURES
1 Clean and sanitize the unit according to the instructions in
this manual. See chapter 5.3 CLEANING AND SANITIZING PROCEDURES.
2 Fill the bowls with product to the maximum level mark. Do not overfill. The exact quantity of product (expressed as liters and gallons) is shown by marks on the bowl.
3 In case of products to be dilute d with water, potable water, pour water into bowl first, then add correct quantity of product. In case of natural squashes, it is advisable to strain them, in order to prevent pulps from obstructing the faucet outlet.
4 Install the covers and check that they are correctly placed over the bowls.
5 Set the control switches as shown in chapter
5.1 DESCRIPTION OF CONTROLS. 6 The dispenser must always run with the covers installed to
prevent a possible contamination of the product. 7 Always leave the dispenser on, as the refrigeration stops
automatically when the beverage reaches the dispensing tem­perature. The mixing devices will continue to turn.
8 To maintain a high standard of flavour, keep refrigeration and mixing devices on during the night when beverage is in the
bowl.
To operate the dispenser
1 Set power switch to I position. 2 Set mixing device switch(es) to I position.
5. 2 OPERATION HELPFUL HINTS
1 The length of time for cooling down the product is governed
by many variables, such as ambient temperature and beverage initial temperature.
2 To shorten product cooling down time and increase produc­tivity, it is advisable to pre-chill the product to be used in the dispenser.
3 To shorten product cooling down time and increase produc­tivity, the bowl should be refilled after the product level drops lower than half and at the start of each day.
4 The dispenser must be able to emit heat. In case it seems excessive, check that no heating source is close to the unit and air flow through the slotted panels is not obstructed by wall or boxes. Allow at least 15 cm (6”) of free clearance all around the dispenser. In any case if the product in the bowls is cold the unit is running properly.
5 How to reset beverage temperature:to reset beverage tem­perature please apply to a technician. The proper temperature is preset at the factory.
5. 3 CLEANING AND SANITIZING PROCEDURES
IMPORTANT
Operate the dispenser with food products only.
5. 1 DESCRIPTION OF CONTROLS
The dispenser is equipped with a power switch and each bowl is operated by a mixing device switch.
Their functions are as follows:
Power switch
0 position : Power is turned OFF to all
I position :
Mixing device switch
0 position : OFF.
functions. This position operates the fan
motor and makes the mixing devices suitable to be turned on by relevant switches.
Cleaning and sanitizing of the dispenser are recommended to guarantee the conservation of the best product taste and the highest unit efficiency. This section is a procedural guideline only and is subject to the requirements of the local Health Authorities.
Prior to the disassembly and cleaning, the machine must be emptied of product.
5. 3. 1 DISASSEMBLY
ATTENTION
Before any disassembly and/or cleaning pro cedure m ake sure that the dispenser is disconnected from its power source by unplugging it or switching off the 2-pole wall breaker.
1 Remove cover from the bowl. 2 Remove the empty bowl by lifting first its front side (faucet
5
ARCTIC DELUXE UL
side) up and off bowl gasket (see figure 1).
figure 1
3 Remove the bowl gasket.
4 Remove the pump impeller from its location.
5 Pinch tube faucet: push the dispensing handle (1) and
take the pinch tube off from its seat (2) (see figure 2).
5. 3. 2 CLEANING
IMPORTANT
Do not attempt to wash any machine components in a dishwasher.
ATTENTION
Before any disassembly and/or cleaning procedure make sure that the dispenser is disconnected from its power source.
1 Prepare at least two gallons of a mild cleaning solution of warm (45-60 °C 120-140 °F) potable water and dishwashing detergent. Do not use abrasive detergent. Important: if present, follow label directions, as too strong a solution can cause parts damage, while too mild a solution will
not provide adequate cleaning.
figure 2
6 Gravity faucet: extract the piston and then remove the dispensing handle (see figure 3).
figure 3
7 Slide drip tray out and empty it.
IMPORTANT
In order to prevent any damages to the dispenser use only a detergent suitable with plastic parts.
2 Using a brush, suitable for the purpose, thoroughly clean all disassembled parts in the cleaning solution.
ATTENTION
When cleaning the machine, do not allow excessive amounts of water around the electrically operated com­ponents of the unit. Electrical shock or damage to the machine may result.
3 Do not immerse the lighted top covers in liquid. Wash them apart with the cleaning solution. Carefully clean their undersi­des.
4 In the same manner clean the evaporator cylinder(s) using a soft bristle brush.
5 Rinse all cleaned parts with cool clean water.
5. 3. 3 SANITIZING
Sanitizing should be performed immediately prior to starting the machine. Do not allow the unit to sit for extended periods of time after sanitization.
1 Wash hands with a suitable antibacterial soap. 2 Prepare at least two gallons of a warm (45-60 °C 120-
140 °F) sanitizing solution (100 PPM available chlorine concen­tration or 1 spoon of sodium hypoclorite diluted with two litres of water) according to your local Health Codes and manufactu­rer’s specifications.
3 Place the parts in the sanitizing solution for five minutes. 4 Do not immerse the lighted top covers in liqu id. Carefully
wash their undersides with the sanitizing solution.
5 Place the sanitized parts on a clean dry surface to air dry. 6 Wipe clean all exterior surfaces of the unit. Do not use abra-
sive cleaner.
6
5. 3. 4 ASSEMBLY
bowl(s). Drain this solution. Do not rinse out the machine.
1 Slide the drip tray into place. 2 Pinch tube faucet: push the dispensing handle (1) and
insert the pinch tube into its vertical seat in the bowl bottom(2). Lightly pull the pinch tube end downwards til itl is well arranged (3) (see figure 4).
figure 4
3 Gravity faucet: install the faucet handle and the piston with its gasket (see figure 5).
5. 4 IN-PLACE SANITIZATION
Daily: The In-Place Sanitization prior to starting the machine may be performed, if needed, only as further precaution, in addition to the Disassembled Parts Sanitization described before, but never in lieu of it.
1 Prepare two gallons of a warm (45-60°C, 120-140 °F) sani­tizing solution (100 PPM available chlorine concentration or 1 spoon of sodium hypoclorite diluted with two litres of water) according to your local Health Codes and manufacturer’s speci­fications.
2 Pour the solution into the bowl(s).
3 Using a brush suitable for the purpose, wipe th e solution on
all surfaces protruding above the solution-level and on the underside of the top cover(s).
4 Install the top cover(s) and operate the unit. Allow the solu­tion to agitate for about two minutes. Drain the solution out of the bowl(s).
figure 5
4 Fit the bowl gasket to the evaporator. Note: the largest brim of the gasket must face against the drip plate (see figure 6).
figure 6
5 Place bowl on the unit. Wet the gasket for ease of insertion. Please take care that the hook on the backside of the bowl be inserted properly in its seat on the upper drip plate . (see figure
7).
5 Use fresh product to chase any remaining sanitizer from the bowl(s). Drain this solution. Do not rinse out the machine.
6 ROUTINE MAINTENANCE
Daily: inspect the machine for signs of product leaks past seals and gaskets. If proper assembly does not stop leaks around seals or gaskets, check for improper lubrication, worn or damaged parts. Replace parts as needed with original spare parts from the supplier.
6. 1 MAINTENANCE (TO BE CARRIED OUT BY QUALIFIED SERVICE PERSONNEL ONLY)
Montly: clean all internal components, primarily the condenser, using compressed air. To clean these internal parts, unplug the unit or switch off the 2­pole wall breaker, then remove front panel (dispensing side).
figure 7
6 Use fresh product to chase any remaining sanitizer from the
Condenser fins are very sharp. Use extreme caution when cle ­aning.
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