Cecilware Supercut-NB, Supercut-WB Operating And Maintenance Manual

CHAP.8
- DISMANTLING
8.1 - PUTTING THE MACHINE OUT OF ORDER
Should it be decided to put the machine out of order for some reason, make sure that it is useless to everybody:
8.2 - DISPOSAL
Once the machine has been put out of order, the machine may be eliminated. For correct disposal, contact any Company specialising in this kind of service, paying attention to the material used for the various components (see chap.1 par.2.2).
Fig. n°28 - View of the machine dismantled for cleaning
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OPERATING AND MAINTENANCE MANUAL
VEGETABLE CUTTER
ed. 09/2001
1
NOTE
- This manual has been written to supply our Client with all the information regarding the machine and the applicable specifications for its utilisation, including the instructions for use and maintenance that allow for the best utilisation of the equipment, maintaining its efficiency with time.
- This manual is to be consigned to the operators intended to use the machine and see to its maintenance.
INDEX OF CHAPTERS
CHAP.1 - INFORMATION ON THE MACHINE
pag. 5
1.1 - GENERAL PRECAUTIONS
1.2 - DESCRIPTION OF THE MACHINE
1.2.1 - General description
1.2.2 - Construction particulars (materials used)
1.3 - SAFETY
1.3.1 - General Safety
1.3.2 - Electrical Safety
1.4 - Accessories + UTENSILS
1.4.1 - Accessories
1.4.1.1 - Standand Accessories
1.4.1.2 - Non-standard accessories
1.4.2 - Untensils
CHAP.2 - TECHNICAL INFORMATION
pag. 13
2.1 - VOLUME, WEIGHT, CHARACTERISTICS...
CHAP.3 - RECEIVING THE MACHINE pag. 14
3.1 - CONSIGNMENT OF THE MACHINE
3.2 - CHECKING PACKING AND CONTENTS
UPON RECEIPT
3.3 - DISPOSAL OF PACKING
CHAP.4 - INSTALLATION
pag. 15
4.1 - POSITIONING THE MACHINE
4.1.1 - Collecting device with tray
4.1.2 - Conveyor with slide
4.2 - ELECTRICAL INSTALLATION
4.2.1 - TM Monophase Vegetable cutter (220/230 V. 50 Hz)
4.2.2 - Vegetable cutter (400 V. 50 Hz)
2
6.2.7 - The machine does not switch on:
Check that all the safety devices are correctly positioned (Safety chapter
1.3); and that the supply plug and all the switches are inserted.
CAP.7
- CLEANING THE MACHINE
7.1 - GENERAL REMARKS
The cleaning of the machine is an operation that should be performed at least once daily, if necessary, more frequently.
All the parts of the vegetable cutter, that come into direct or indirect contact with the food to be processed, must be scrupulously cleaned.
Prior to performing any operation it is necessary to:
Remove the plug from the supply network
in order to completely isolate
the machine from the rest of the installation.
Beware of the risk factor of cutting and /or sharpened edges during cleaning or manipulation of the discs .
7.2 - PRODUCTS TO BE USED
The machine must be cleaned with normal detergents at room temperature, with the aid of a damp cloth. It must not be cleaned with water jets or utensils, brushes and other objects that may superficially damage the machine.
N.B.
DO NOT PUT ANY OF THE COMPONENTS IN THE DISHWASHER.
7.3 - PROCEDURE TO BE FOLLOWED:
Unplug the machine from its electrical supply. Remove the cover and all the discs, the palette, the pestle, the tray and/or the slide. Accurately clean inside to opening, the entire processing area and the supporting pivot for the discs. Furthermore, clean all the external surfaces of the machine and pestle. Dry with a cloth and reassemble the machine.
ATTENTION!
23
6.1.3 - SWITCH LABELS
The switch labels may become stained and/or form holes with wear and tear. Call the “Assistance Centre” for their replacement..
6.1.4 - ELECTRICAL LEAD
Periodically check the wear and tear on the electrical lead and call the “Assistance Centre” should replacement be necessary.
6.1.5 - DISCS
The cutting edge of the blade may deteriorate with use. For the DTV, DT 2, 3, 4, 7, 9 and PS 6, 8, 10, 20; discs, new ones will have to be acquired. For the DF 1, 2, 3, 4, 5, 8, 10, 14 e DQ 4, 6, 8, 10 discs, the blades may be replaced. In such case, call the “Assistance Centre” specifying the exact code of the disc.
6.2 - WHAT TO DO IF...
6.2.1 - The disc break is defective:
Check that the discs and disc holding pivot have been properly cleaned.
6.2.2 - The lid does not clamp shut:
Check that the lid has been correctly positioned and properly cleaned.
6.2.3 - The product is not properly cutted:
Check the wear and tear of the knives.
6.2.4 - The product is expelled with difficulty or badly cutted:
Check that the expulsion palette is assembled with the DT (all the ranges); DF 1,2,3,4 and DQ 4 discs, that the tray is not full and that the opening is not obstructed.
6.2.5 - The machine jams:
Ensure that the product to be processed is not frozen or too hard and that the electrical current supplied is the same as that indicated by the technical-registration plate
(Fig. n°19).
6.2.6 - The microswitch on the press lever and lid do not function:
Check that they are not blocked by dirt or other particles.
22
4.3 - ELECTRICAL DRAWING OF THE VEGETABLE CUTTER
4.4 - CHECKING THE FUNCTIONING ORDER
CHAP.5 - USE OF THE MACHINE pag. 19
5.1 - DISC ASSEMBLY
5.2 - PRODUCT LOADING AND CUTTING
CHAP.6 - MAINTENANCE AND PRACTICAL ADVICE pag. 21
6.1 - GENERAL REMARKS
6.1.1 - Belt
6.1.2 - Feet
6.1.3 - Switch labels
6.1.4 - Electrical lead
6.1.5 - Disc
6.2 - WHAT TO DO IF….
6.2.1 - The disc break is defective
6.2.2 - The lid does not clamp shut
6.2.3 - The product is not properly cutted
6.2.4 - The product is expelled with difficulty or badly cutted
6.2.5 - The machine jams
6.2.6 - The microswitch on the press lever and cover do not function
6.2.7 - The machine does not switch on
CHAP.7 - CLEANING THE MACHINE pag. 23
7.1 - GENERAL REMARKS
7.2 - PRODUCTS TO BE USED
7.3 - PROCEEDURES TO BE FOLLOWED
CHAP.8 - DISMANTLING pag. 24
8.1 - PUTTING THE MACHINE OUT OF ORDER
8.2 - DISPOSAL
3
INDEX OF ILLUSTRATIONS
FIG. n°1 - General view of the Vegetable cutter mod.TM pag. 6 FIG. n°2 - Electrical safety device pag. 8 FIG. n°3 - Mechanical safety device pag. 8 FIG. n°3A - Electrical safety device pag. 8 FIG. n°4 - Position of the slide and tray to allow for ignition pag. 9 FIG. n°5 - On-off card pag. 9 FIG. n°6 - Vegetable-pressing pestle pag.10 FIG. n°7 - Tray with magnetic sensor pag.10 FIG. n°8 - Product conveying slide pag.10 FIG. n°9 - Expulsion palette pag.10 FIG. n°10 - Disc shaft pag.11 FIG. n°11 - Utensil “DF” type pag.11 FIG. n°12 - Utensil “DT” type pag.11 FIG. n°13 - Utensil “DQ” type pag.12 FIG. n°14 - Utensil “PS” type pag.12 FIG. n°15 - Dimension and maximum volume pag.13 FIG. n°16 - Description of the packing pag.14 FIG. n°17 - Collecting device and tray pag.16 FIG. n°18 - Conveying device with slide pag.16 FIG. n°19 - Technical-registration plate pag.17 FIG. n°20 - Direction of disc rotation pag.17 FIG. n°21 - Triphase electrical installation drawing pag.18 FIG. n°21A - Monophase elecrtical installation drawing pag.18 FIG. n°22 - On-off switch pag.19 FIG. n°23 - Assembly of expulsion palette pag.20 FIG. n°24 - Assembly of coupled discs PS-DF pag.20 FIG. n°25 - Correct position pag.20 FIG. n°26 - Product loaded at the mouth of the lid pag.21 FIG. n°27 - Product loaded from the conductor on the lever pag.21 FIG. n°28 - View of the machine dismantled for cleaning pag.24
4 21
B Once all of the product inserted has been processed and by lifting the
thrusting lever, a safety mechanism will prevent the machine from continued processing. Once more product has been loaded and the lever has been lowered, the machine will automatically restart.
C Proceed as described in point 5.1 “A” for the replacement of discs and
thus change in processing. After this operation the electrical system will prevent the machine from starting automatically; push the “l” button to get it started again.
D If the collecting tray is used, empty its contents every 2-3 cycles. Use
of the machine when the tray is overfull may hinder the correct flow of the cut product from the processing area, causing incorrect cutting, jamming the machine or damage the motor.
CAP.6 - MAINTENANCE AND PRACTICAL ADVISE
6.1 - GENERAL REMARKS
Prior to performing any operation it is necessary to: Remove the plug from the supply network in order to completely isolate the machine from the rest of the installation
6.1.1 - BELT
There is no need to adjust the belt. It generally needs to be replaced after 3-4 years, in case of breakage call the “Assistance Centre”.
6.1.2 - FEET
With time the feet may deteriorate and lose their elasticity, thus diminishing the stability of the machine. See to their replacement if this is the case.
Fig. n°26 - Product loaded via opening of the lid.
Fig. n°27 - Product loaded via conductor on the lever
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