Cecilware JAVA GIANT 2 (USA & Canada), JAVA GIANT 3 (USA & Canada) Operation Manual

ELECTRICAL SPECIFICATIONS
MODEL NO:
JAVA GIANT 2 (USA & CANADA)
JAVA GIANT 2 (USA & CANADA)
UNITS OVER 30 AMPS MUST BE HARDWIRED. CORDS NOT SUPPLIED. FOR ALTERNATIVE WIRING METHODS, SEE HEATER POWER WIRING DIAGRAM.
PHASE:
1 PHASE 1 PHASE 1 PHASE 1 PHASE 3 PHASE
VOLTS:
120 230 230 230 230
TOTAL
KW
18 18
NO. OF
HEATERS
1 3 3 3 3
AMPS
15 26 39 78 45
HZ.
60 60 60 60 60
RECEPTACLE
NEMA L-5-15
L6-30R HARDWIRED HARDWIRED HARDWIRED
CIRCUIT
BREAKER
15A 30A 50A
100A
60A
MECHANICAL SPECIFICATIONS
MODEL NO:
JAVA GIANT 2 (USA & CANADA) JAVA GIANT 3 (USA & CANADA)
Height: add 4" for legs; Depth: add 2" for clearance for waterline hookup;
WIDTH
IN
14.125
20.375
DEPTH
IN
24.25
24.25
FAST START UP PROCEDURE
Water Inlet Connection
This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction. In addition:
1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.
HIGHT
IN
40.5
40.25
HOPPERS
QTY LB. COFFEE
2 5.25
3 5.25
TANK
GAL.
10.5
ART AREA
IN
13.75 x 16.75 20 x 16.75
SHIPPING
WEIGHT LB.
155 195
2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the water supply.
The JAVA GIANT 2/3 (USA and CANADA) is equipped with a 3/8" Flare Water Inlet Fitting .
HIGHLY RECOMMENDED:
A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale
build up in the machine. Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the
equipment and in order not to void the warranty.
STARTUP PROCEDURE
Caution: Make sure that the Heater Switch, located behind right hopper with door opened, is in the OFF position.
1. JAVA GIANT2/3 (USA & CANADA) - Connect the 3/8" dia copper waterline to the 3/8" flare water inlet fitting of the valve.
2. Plug the power cord into a proper receptacle.
3. Activate the Power Switch (Toggle Up). The door display panel and the green dispense buttons will light up and the tank will start filling. Allow approximately 4-6 minutes for the tank to fill.
4. Activate the Heater Switch . Allow approximately 20-30 minutes for the water to reach a preset temperature of 195°F. The heat up time will depend on the water inlet temperature, the input voltage and the wattage of the elements in the machine.
5. Place decanter under nozzle and press dispense switch. The machine will dispense water at the rate of 4 oz. per second. Repeat it several times for each dispense switch to check for consistent output.
6. While the tank is heating up, remove the hoppers, load them with products and reposition them back in the machine. When the heater light goes OFF, the tank has reached its brew temperature and the machine is ready to dispense Coffee.
PULL DOWN TRAY IN UP POSITION
DECANTER
DRAIN HOOKUP INSTUCTIONS
3 OPTIONS DRAIN HOOK-UP FOR JAVA
CUP
PULL DOWN TRAY
CUP
PULL DOWN TRAY
GRILL
DRIP TRAY
DRAIN
URN STAND
TROUGH
GRILL
DRIP TRAY
DRAIN DRAIN HOSE .5 I.D.
URN STAND
# P811A # 1 0-32 x 3/8 SCREW
GRILL
DRIP TRAY
DRAIN PLUG
URN STAND
FIRST INSTALL
4" LEGS
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MOUNTING BRACKET RQ41A
DRAIN POT M478A
SPRING WASHER M479A HEX NUT K466A
M172A
MODELS:
DISPENSE VALVE: HOT WATER FLOW RATE:
JAVA GIANT 2 (USA & Canada)
JAVA GIANT 3 (USA & Canada)
L561A 2 TO 4.5 oz. factory set at 3.8 oz./sec. L561A 2 TO 4.5 oz. factory set at 3.8 oz./sec.
Note: To access the Water Dispense Valves, open door and remove Hoppers.
TO ADJUST HOT WATER FLOW RATE:
1. Open door and remove hoppers. Locate Dispense Valve behind hoppers, mounted on tank.
2. Locate adjustment screw on Dispense Valve.
3. Using Allen Key or flat screw driver rot at e, 1/4 t urn at a time, CLOCKWISE to decrease w ater f low , or COUNTERCLOCKWISE to increase water flow.
4. Check w at er f low output , af t er each 1/4 t urn.
DISPENSE CUP ASSEMBLY
MIXING CHAM BER ASSEM BLY K600Q
JAVA GIANT2/3
CD61A CLEAR
P510A
C-CLIP
CD272 BLACK STEAM CAP
CD242 CLEAR CD273 BLACK MIXING CUP
CD77A SOCKET
K600A EXTENSION TUBE
H333A S.S. DISPENSING TUBE
K644A DISPENSE
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NOZZLE
ASS'Y
K529A AERATOR
VOLUME AND DRINK SIZE ADJUSTMENTS:
PROGRAMM ING INSTRUCTIONS FOR AUTOM ATIC DISPENSE
1. Turn Power Switch ON (toggle switch inside door).
2. PRESS and HOLD [red] STOP Button w ith one hand.
3. PRESS and HOLD [green] DISPENSE Butt on with ot her hand.
4. RELEASE [red] STOP Butt on ONLY.
5. Continue to HOLD [green] DISPENSE Butt on for 5 SECONDS, then RELEASE.
6. PRESS and RELEASE [green] DISPENSE Butt on. Product begins dispensing. When it reaches the " DESIRED VOLUM E",
7. PRESS and RELEASE [green] DISPENSE Butt on to SET "DESIRED VOLUM E". DISPENSE But ton can be " jogged" to top of f .
8. PRESS and RELEASE [red] STOP butt on to LOCK IN " DESIRED VOLUME" . Repeat steps 1 to 8 for each Dispense Butt on.
PROGRAMM ING INSTRUCTIONS FOR M ANUAL DISPENSE
1. PRESS AND HOLD STOP [red] BUTTON WITH ONE HAND.
2. PRESS AND HOLD DISPENSE [green] BUTTON WITH OTHER HAND.
3. RELEASE STOP [red] BUTTON. 4 CONTINUE TO HOLD [green] DISPENSE BUTTON FOR 5 SECONDS.
5. RELEASE DISPENSE [green] BUTTON.
6. PRESS AND RELEASE STOP [red] BUTTON.
PRODUCT STRENGTH ADJUSTM ENTS:
The JAVA units have variable speed control auger motors [CD151 w ith variable speed of 10 to 130 RPM].
The Gram Throw is factory preset betw een 6 and 7 (1.8 gr./oz.) for t he JAVA machines. Drink or product st rength can be changed by adjusting the Auger Motor RPM [see knobs on inside door panel].
The w ater flow rate adjustment for the dispense valve should remain fixed. Note: The w ater flow rate should not exceed 1 -1.3 oz./sec.
[see Hot Water Flow Rate Adjustments below].
CLEANING AND SANITIZING:
SANITIZING: All food dispensing units should be sanitized periodically.
All parts to be sanitized must be cleaned first .
To prepare a sanit izing solution: ADD 2 TSP. OF LIQUID CLOROX BLEACH (5.25 % CONCENTRATION) TO 1 GALLON OF WATER AT ROOM TEMPERATURE (70° - 90° F).
Soak all parts for a minimum of 3 min. in t he sanitizing solution. Note: Always start w it h a unopened bottle of Clorox Bleach since the solut ion from an opened bottle has a short life span.
Let all sanitized part s drain and dry naturally. DO NOT WIPE THEM DRY. Before using the sanit ized unit (or part s) w ith f ood stuff s, rinse all parts thoroughly w ith water.
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CARE FOR STAINLESS STEEL:
Stainless Steel surfaces t hat come in contact with food substances, M UST BE CLEANED EVERY DAY. WHEN CLEANING STAINLESS STEEL , ONLY A pH NEUTRAL CLEANER IS TO BE USED. Use nylon or brass brushes (not st eel wire brushes) for removing f ood deposit. Many food products contain acids,alkalies, or ot her substances which corrode Stainless Steel.
INSTRUCTIONS TO INSTALL HAND UP BRACKET FOR FILLER HOSE
1. LOOSEN THE TWO TOP SCREWS.
2. PULL OUT RIGHT SIDE PANEL, ABOUT 1/2" BY THE LOUVERS.
3. SLIDE IN HOSE HANGER, AS SHOWN.
4. TIGHTEN LOOSENED SCREW.
HOSE HANGER RV53A
WIRE HOOK K595A
FILLING SPOUT K584A
TIE WRAP B093A
SILICONE TUBE
1" ODx1/8" x24"
M645A
HOSE KIT K584Q
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DESCRIPTION AND LOCATION OF COMPONENTS JAVA GIANT 2/3
HOPPER COVERS
HOPPER ASS'Y
41
4
25
1
14
8
LABEL AREA
JAVA 2
LABEL AREA
20
JAVA 3
3 8
5 8
3
PRODUCT LABEL
DISPENSE BUTTON
ND61A [JAVA 2] ND60A [JAVA 3]
PILOT LIGHT
FOR HEATER
DROP SHELF
DRIP TRAY
STOPSTOPSTOP
3
DRAIN
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DOOR LOCK
HEATER SWITCH
RINSE SWITCH POWER SWITCH
PULL DOWN SHELF
URN STAND W/DRAIN TROUGH
FRONT VIEW
POTENTIOM ETERS [2] PRODUCT STRENGTH
GRAM THROW
INSTRUCTION LABELS
MAGNET
DOOR LOCK
DOOR LATCH
PULL OUT TRAY PAN W/ DRAIN AND GRILL
DRAIN
PULL DOWN TRAY UP POSIT ION
DECA NTER
GRILL
DRIP TRAY
RIGHT SIDE VIEW
11.25"
9.5"
URN STAND WITH DRAIN TROUGH
FRONT VIEW
1.75"
CUP
PULL DOWN TRAY DOWN POSITION
GRILL
DRIP TRAY
DRAIN
6.5"
3"
6
CUP [8 OZ.]
JUG [1 LT]
DECANTER [1/2 GAL]
DESCRIPTION AND LOCATION OF COMPONENTS JAVA JR - PC (CANADA)
LABEL AREA
HOPPER ASS'Y [P]
11
SWITCH PANEL LABEL NG16A [JAVA JR-PC]
HEATER SWITCH
MAGNET
DOOR LATCH
JAVA JR-PC
FRONT DOOR
VIEW
POTENTIOMETERS [2] PRODUCT STRENGTH GRAM THROW
INSTRUCTIONS LABELS
TIMER KNOB COVER RS27A
32
4
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22
RINSE SWITCH POWER SWITCH
FACIA BOTTOM CAP FRONT SE64A
FACIA BOTTOM CAP REAR SE63A
CUP [8 OZ.]
GRILL & TRAY W/DRAIN
DECANTER 1/2 GAL]
SPARE PARTS
1 2
3 4 5 6 7 8 9 10 11 12 13 14 15
16
17 18 19
SCREW, S.S., 1 /4 - 20 x 5/8 HEATER-JAVA2 [2 08V AC, 5KW-G289 A] [230 V AC, 5KW-G287A] HEATER-JAVA3 [2 08V AC, 6KW-G300 A] [230 V AC, 6KW-G281A] GASKET , TANK HEATER ELBOW TUBE-BREATHER, WATER INLET, DRAIN RUBBER GASKET, FOR SCREW (ITEM 1 P446 A) RUBBER GASKET, FOR FLOAT SWITCH HIGH LEVEL FLOAT SWITCH 70 .V.A LOW LEVEL FLOAT SW. [LONG T UBE+ FLOAT SWITCH] LEVEL CONTROL SENSOR [K40 2A & P410 A] TANK TOP JAVA 2 / JAVA 3 THERMOSTAT (1 20V) HI-LIMIT GASKET , SILICONE BUTT SPLICED TANK WELDMENT ASS'Y J AVA 2 / J AVA 3 GROMMET .5 93 ID (COFFEE) J AVA 2 / JAVA 3 GROMMET .4 66 ID (WATER) JAVA 2 / JAVA 3 DISPENSE VALVE [COFFEE] JAVA 2 / JAVA 3 DISPENSE VALVE [HOT WATER] JAVA 2 / JA VA 3 TANK INSULATI ON J AVA 2 / J AVA 3 DRAIN HOSE, SILICONE . 375 I .D. [ROLL] DRAIN PLUG
- RECOM MENDED SPARE PARTS
P/N
JAVA 2 / 3
P465 A G289 A/G287A G300 A/G281A
M5 02A K52 5A M5 33A M5 32A
L499 A
L591 A
K35 5Q
RN16Q/RO52Q
L002 A
L531 A
M6 07A/M60 8A
RN21Q/RO51Q
M4 62A M4 61A
L561 A
L467 A
M6 30A /M6 31A
M3 26A M3 91A
QTY 2 / 3
7
3 3 3 3
2
1 1 1 1 1 1 1 1
1 2 / 3 2 / 3
2 / 3 1 / 2
1
1
1
JAVA 2
TANK
SHOWN
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WATER
INLET
DRAIN
45
44
1
43
42
41
40
39
38
37
36
2
35
34
3
33
32
4
31
5
6
7
8
9
30
29
28
10
11
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27
26
25
12
13
14
15
16 17 18
19
20 21
22 23
24
PART NO. PART NO. QTY DESCRIPTION JAVA 2 JAVA 3 1 RN33A RR70A/RR71A 1 SIDE PANEL[S] LEFT / RIGHT 2 M326A M326A 1 SILICONE HOSE [BREATER FITTING TO DRAIN] [OD 1/2 x 3/8 ID X 40"] M 32 6A M326A 1 SILICONE HOSE [SOLENOID INLET VALVE TO TANK] [OD 1/2 x 3/8 ID X 16" ] 3 M325A M325A 2/3 SILICONE HOSE [DISPENSE VALVE t o HOT WATER NOZZLE] [OD 3/4 x1/2 ID X 17" ] M 32 5A M325A 1/2 SILICONE HOSE [DISPENSE VALVE t o DISPENSE CHAMBER] [OD 3/4 x1/2 ID X 14"] 4 K270A K270A 1 ELBOW FITTING / HOSE BARB [3/8NPT]x1/2 FITTING x 3/8 HOSE BARB 5 A4256 A4256 1 FITTING, WATER INLET , 3/8 FLARE X 3/8 NPT FTG-R90/55 [BRASS] 6 L022A L022A 1 WATER INLET VALVE/SOLENOID [L462A USE AFTER REM OVING WASHER] 7 C396A C3 96A 1 FUSE HOLDER 120/240 V 8 C395A C3 95A 1 FUSE [BUSSMAN SC15 120/2 40V ONLY 6 AMP]
9 B1 57A B157A 1 TERMINAL BLOCK [120V] 10 CG12A CG12A 1 CONTACTOR [120 V SINGLE PHASE] [SQ. "D"] 11 CE187 CE187 1 TRANSFORMER LARGE- 240/12 0V 12 L556 A L556A 2/3 SPEED CONTROL BOARD [USE W/POT. L557A] [WAS L552 A] 13 CF29A CF29A 2/3 TRANSFORMERS 14 B129A B129 A 2/3 RELAYS [use w / Teach Me Timers] 15 L398 A L39 8A 1 WATER LEVEL CONTROL CCA 16 CD224 CD224 1/2 FAN [110-115V AC, 60HZ, 110 cu in/hr] 17 CG14A CG14A 2 FAN DUCT HOSE 18 M172S M172S 1 4" LEGS & 1" FEET M042A [SET OF 4] [SUPPLY BOTH] 19 RQ64A ----- 1 SHELF [JAVA GIANT 2 ONLY]
20 RQ78A RW41A 1 GRILL
21 RQ16A RW40A 1 METAL TRAY PAN
22 C165A C165A 1 HEATER LIGHT - RED
23 CD77A CD77A 2/3 SOCKET FOR JAVA
24 K529A K529A 2/3 AERATOR
25 H333A H333A 2/3 S.S. EXTENSION TUBE NOZZLE W/ HOOK
26 K600A K600A 2/3 SILICONE EXTENSION
27 CD242 CD242 2/3 MIXING CUP F/COFFEE
28 CD61A CD61A 2/3 STEAM CUP [DISPENSE CAP]
29 L299 A L44 6A 1 RINSE SWITCH, DOUBLE POLE JAVA 2; TRIPPLE POLE JAVA 3
30 L069 A L06 9A 1 POWER SWITCH SINGLE [L22 9A FOR 120/240V]
31 CG36A CG37A 1 DOOR HARNESS ASS'Y [WAS CF1 9A]
CG90A CG91A 1 CABINET HARNESS
32 L584A L584A 8/13 DISPENSE PUSH SWITCH - (COMES W/ RED BUTTON)
M 87 7A M877A 3/6 GREEN BUTTON
M 87 6A M876A 3 BLUE BUTTON
SJ48A SJ48A 8/13 BACKUP WASHER FOR PUSH SWITCH
33 NF17A NF17A 1 START-UP PROCEDURE
34 M367A M367A 1 DOOR LATCH
35 NF25A NF25A 1 CLEANING AND SANITIZING INSTRUCTIONS
36 NF58A NF58A 1 PROGRAMMING INSTRUCTIONS FOR TEACH ME TIMER
27 L557 A L557A 2/3 POTENTIOM ETER, [USE W/SPEED CONTROL BD]
38 L576 A L576A 4/8 TIM ER " TEACH ME" PROGRAMM ABLE SINGLE OR TRIPPLE L582A [1]
39 RS27A RS27A 1 TIMER KNOBS COVER
40 RN61Q RO90Q 1 DOOR WELDMENT ASS'Y
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41 L069 A L069A 1 HEATER SWITCH, SINGLE POLE
42 B176A B176 A 1 FAN BEHIND HOPPERS
43 CD70A CD70A 2/3 PRODUCT GUIDE - STRAIGHT [CD234/CD246 LEFT / RIGHT]
44 CD105 CD105 2/3 HOPPER ASS'Y W/NYLON AUGER [SQ-14 LB, 18" ]
45 CD151 CD151 2/3 AUGER MOTOR 24V DC
N
COFFEE
DECAF
L1
241
3
2
1
4
3
4 3
12
241
3
POT POT
241
3
WATER INLET VALVE
RED
WHT
BLU
YEL
GRN
BLK
120V
FUSE
220V
GND
L1
L2
L3
G
GND
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CECIL WARE CO RPORATI ON
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CECIL WARE CO RPORATI ON
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BLK
RED
BLUE
CONTACTOR
T1
T2
T3
BLK
L1
6KW
WHT
J1
R1
6KW
R2
R3
6KW
[CHECK MARK INDICATES WIRING OF UNIT]
230V, 6KW, 1 PHASE, 26 AMPS
L2
RED
L3
BLU
WHT
BLU
J2
REQUIRES: L1, L2, GRD
30 AMP CIRCUIT BREAKER
G
L2L1 L3
TERMINAL BLOCK
CONNECT L1, L2 + GROUND
BLK
RED
BLUE
G
L1 L3
L2
TERMINAL BLOCK
CONNECT L1, L2 + GROUND
BLK
RED
BLUE
GROUND
GROUND
CONTACTOR
T1
T2
T3
CONTACTOR
T1
T2
T3
BLUE WIRE W/ PUSH ON TERMINAL IS NOT CONNECTED TO CONTACTOR "L3"
SUPPLIED WITH NEMA 6-30P PLUG
REQUIRES 6-30 RECEPTACLE
BLK
L1
L2
6KW
RED
L3
WHT
J1
R1
BLU
6KW
R2
R3
6KW
WHT
J2
BLU
230V, 9KW, 1 PHASE, 39 AMPS
REQUIRES: L1, L2, GRD
40 AMP CIRCUIT BREAKER
BLUE WIRE W/ PUSH ON TERMINAL IS CONNECTED TO CONTACTOR "L3"
HARDWIRED
BLK
L1
6KW
L2
RED
L3
R1
RED
WHT
J1
6KW
R2
WHT
BLU
J2
R3
6KW
REQUIRES: L1, L2, GRD
60 AMP CIRCUIT BREAKER
BLUE WIRE W/ PUSH ON TERMINAL IS
230V, 12 KW, 1 PHASE, 50 AMPS
CONNECTED TO CONTACTOR "L2"
G
L1 L3
L2
GROUND
TERMINAL BLOCK
CONNECT L1, L2 + GROUND
BLK
RED
BLUE
G
L1 L3
L2
TERMINAL BLOCK
CONNECT L1, L2, L3 + GROUND
GROUND
CONTACTOR
T1
T2
T3
HARDWIRED
BLK
L1
6KW
WHT
J1
R1
6KW
R2
R3
6KW
230V, 18 KW, 3 PHASE, 45 AMPS
REQUIRES: L1, L2, L3, GRD
L2
RED
L3
BLU
WHT
BLU
J2
50 AMP CIRCUIT BREAKER
BLUE WIRE W/ PUSH ON TERMINAL IS CONNECTED TO CONTACTOR "L3"
HARDWIRED
WATER INLET VALVE
WATER LEVEL
PROBES
WATER
LIQUID LEVEL CONTROL
RED
WHT
BLU
YEL
GRN
BLK
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