Cecilware JAVA GIANT 2 Installation Manual

ELECTRICAL SPECIFICATIONS
MODEL NO:
JAVA GIANT 2 (USA & CANADA)
JAVA GIANT 2 (USA & CANADA)
UNITS OVER 30 AMPS MUST BE HARDWIRED. CORDS NOT SUPPLIED. FOR ALTERNATIVE WIRING METHODS, SEE HEATER POWER WIRING DIAGRAM.
PHASE:
1 PHASE 1 PHASE 1 PHASE 1 PHASE 3 PHASE
VOLTS:
120 230 230 230 230
TOTAL
KW
18 18
NO. OF
HEATERS
1 3 3 3 3
AMPS
15 26 39 78 45
HZ.
60 60 60 60 60
RECEPTACLE
NEMA L-5-15
L6-30R HARDWIRED HARDWIRED HARDWIRED
CIRCUIT
BREAKER
15A 30A 50A
100A
60A
MECHANICAL SPECIFICATIONS
MODEL NO:
JAVA GIANT 2 (USA & CANADA) JAVA GIANT 3 (USA & CANADA)
Height: add 4" for legs; Depth: add 2" for clearance for waterline hookup;
WIDTH
IN
14.125
20.375
FAST START UP PROCEDURE
Water Inlet Connection
This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction. In addition:
1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.
DEPTH
IN
24.25
24.25
HIGHT
IN
40.5
40.25
HOPPERS
QTY LB. COFFEE
2 5.25
3 5.25
TANK
GAL.
10.5
ART AREA
IN
13.75 x 16.75 20 x 16.75
SHIPPING
WEIGHT LB.
155 195
2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the water supply.
The JAVA GIANT 2/3 (USA and CANADA) is equipped with a 3/8" Flare Water Inlet Fitting .
HIGHLY RECOMMENDED:
A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale
build up in the machine. Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the
equipment and in order not to void the warranty.
STARTUP PROCEDURE
Caution: Make sure that the Heater Switch, located behind right hopper with door opened, is in the OFF position.
1. JAVA GIANT2/3 (USA & CANADA) - Connect the 3/8" dia copper waterline to the 3/8" flare water inlet fitting of the valve.
2. Plug the power cord into a proper receptacle.
3. Activate the Power Switch (Toggle Up). The door display panel and the green dispense buttons will light up and the tank will start filling. Allow approximately 4-6 minutes for the tank to fill.
4. Activate the Heater Switch . Allow approximately 20-30 minutes for the water to reach a preset temperature of 195°F. The heat up time will depend on the water inlet temperature, the input voltage and the wattage of the elements in the machine.
5. Place decanter under nozzle and press dispense switch. The machine will dispense water at the rate of 4 oz. per second. Repeat it several times for each dispense switch to check for consistent output.
6. While the tank is heating up, remove the hoppers, load them with products and reposition them back in the machine. When the heater light goes OFF, the tank has reached its brew temperature and the machine is ready to dispense Coffee.
PULL DOWN TRAY IN UP POSITION
DECANTER
DRAIN HOOKUP INSTUCTIONS
3 OPTIONS DRAIN HOOK-UP FOR JAVA
CUP
PULL DOWN TRAY
CUP
PULL DOWN TRAY
GRILL DRIP TRAY
DRAIN
URN STAND
TROUGH
GRILL DRIP TRAY
DRAIN DRAIN HOSE .5 I.D.
URN STAND
# P811A # 10-32 x 3/8 SCREW
GRILL DRIP TRAY
DRAIN PLUG
URN STAND
FIRST
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MOUNTING BRACKET RQ41A
DRAIN POT M478A
SPRING WASHER M479A HEX NUT K466A
INSTALL
4" LEGS
M172A
MODELS:
DISPENSE VALVE: HOT WATER FLOW RATE:
JAVA GIANT 2 (USA & Canada) JAVA GIANT 3 (USA & Canada)
L561A 2 TO 4.5 oz. factory set at 3.8 oz./sec. L561A 2 TO 4.5 oz. factory set at 3.8 oz./sec.
Note: To access the Water Dispense Valves, open door and remove Hoppers. TO ADJUST HOT WATER FLOW RATE:
1. Open door and remove hoppers. Locate Dispense Valve behind hoppers, mounted on tank.
2. Locate adjustment screw on Dispense Valve.
3. Using Allen Key or flat screwdriver rotate, 1/4 turn at a time, CLOCKWISE to decrease water flow, or COUNTERCLOCKWISE to increase water flow.
4. Check water flow output, after each 1/4 turn.
DISPENSE CUP ASSEMBLY
MIXING CHAMBER ASSEMBLY K600Q
JAVA GIANT2/3
P510A
C-CLIP
CD77A SOCKET
K644A DISPENSE
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NOZZLE
ASS'Y
CD61A CLEAR CD272 BLACK STEAM CAP
CD242 CLEAR CD273 BLACK MIXING CUP
K600A EXTENSION TUBE
H333A S.S. DISPENSING TUBE
K529A AERATOR
VOLUME AND DRINK SIZE ADJUSTMENTS:
PROGRAMMING INSTRUCTIONS FOR AUTOMATIC DISPENSE
1. Turn Power Switch ON (toggle switch inside door).
2. PRESS and HOLD [red] STOP Button with one hand.
3. PRESS and HOLD [green] DISPENSE Button with other hand.
4. RELEASE [red] STOP Button ONLY.
5. Continue to HOLD [green] DISPENSE Button for 5 SECONDS, then RELEASE.
6. PRESS and RELEASE [green] DISPENSE Button. Product begins dispensing. When it reaches the "DESIRED VOLUME",
7. PRESS and RELEASE [green] DISPENSE Button to SET "DESIRED VOLUME". DISPENSE Button can be "jogged" to top off.
8. PRESS and RELEASE [red] STOP button to LOCK IN "DESIRED VOLUME". Repeat steps 1 to 8 for each Dispense Button.
PROGRAMMING INSTRUCTIONS FOR MANUAL DISPENSE
1. PRESS AND HOLD STOP [red] BUTTON WITH ONE HAND.
2. PRESS AND HOLD DISPENSE [green] BUTTON WITH OTHER HAND.
3. RELEASE STOP [red] BUTTON. 4 CONTINUE TO HOLD [green] DISPENSE BUTTON FOR 5 SECONDS.
5. RELEASE DISPENSE [green] BUTTON.
6. PRESS AND RELEASE STOP [red] BUTTON.
PRODUCT STRENGTH ADJUSTMENTS:
The JAVA units have variable speed control auger motors [CD151 with variable speed of 10 to 130 RPM].
The Gram Throw is factory preset between 6 and 7 (1.8 gr./oz.) for the JAVA machines. Drink or product strength can be changed by adjusting the Auger Motor RPM [see knobs on inside door panel].
The water flow rate adjustment for the dispense valve should remain fixed. Note: The water flow rate should not exceed 1 -1.3 oz./sec.
[see Hot Water Flow Rate Adjustments below].
CLEANING AND SANITIZING:
SANITIZING: All food dispensing units should be sanitized periodically.
All parts to be sanitized must be cleaned first. To prepare a sanitizing solution:
ADD 2 TSP. OF LIQUID CLOROX BLEACH (5.25% CONCENTRATION) TO 1 GALLON OF WATER AT ROOM TEMPERATURE (70° - 90°F).
Soak all parts for a minimum of 3 min. in the sanitizing solution. Note: Always start with a unopened bottle of Clorox Bleach since the solution from an opened bottle has a short life span.
Let all sanitized parts drain and dry naturally. DO NOT WIPE THEM DRY. Before using the sanitized unit (or parts) with food stuffs, rinse all parts thoroughly with water.
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CARE FOR STAINLESS STEEL:
Stainless Steel surfaces that come in contact with food substances, MUST BE CLEANED EVERY DAY. WHEN CLEANING STAINLESS STEEL , ONLY A pH NEUTRAL CLEANER IS TO BE USED. Use nylon or brass brushes (not steel wire brushes) for removing food deposit. Many food products contain acids,alkalies, or other substances which corrode Stainless Steel.
INSTRUCTIONS TO INSTALL HAND UP BRACKET FOR FILLER HOSE
1. LOOSEN THE TWO TOP SCREWS.
2. PULL OUT RIGHT SIDE PANEL, ABOUT 1/2" BY THE LOUVERS.
3. SLIDE IN HOSE HANGER, AS SHOWN.
4. TIGHTEN LOOSENED SCREW.
HOSE HANGER RV53A WIRE HOOK K595A
FILLING SPOUT K584A
TIE WRAP B093A
SILICONE TUBE
1" ODx1/8"x24"
M645A
HOSE KIT K584Q
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