Cecilware JAVA 2-QB-D1 Operation Manual

INSTALLATION
Water Inlet Connection:
This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction. In addition:
2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the water supply.
The JAVA2-QB-D is equipped with a 1/4" Flare Water Inlet Fitting, located behind the unit near the bottom. HIGHLY RECOMMENDED:
A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale build up in the machine. Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the equipment and in order not to void the warranty.
STARTUP PROCEDURE
Caution: Make sure that the Heater Switch, located behind unit near the bottom, is in the OFF (toggle down) position.
1. Connect the 1/4" Dia. copper waterline to the 1/4" flare water inlet fitting of the valve.
2. Connect the power cord into a proper receptacle.
3. Activate the Power Switch (Toggle Up). The tank will start filling. Allow approximately 5 minutes for the tank to fill.
4. Activate the Heater Switch. Allow approximately 20-45 minutes for the water to reach a preset temperature of 200°F. The heat up time will depend on the water inlet temperature, the input voltage, and the wattage of the elements in the machine.
5. Place cup under nozzle and press dispense switch, button will light while dispensing. The machine will dispense water at the rate of 1.3 oz. per second.
Repeat it several times for each dispense switch to check for consistent output.
6. While the tank is heating up, remove the hoppers, load them with products and reposition them back in the machine.
NOTE: Decanter capacity is up to 54 OZ. Cup capacity is up to 12 OZ.
Page 3
PROGRAMMING FOR AUTOMATIC DISPENSE
(See Door diagram)
1. Turn Power Switch ON (toggle switch inside door).
2. PRESS and HOLD [red] STOP Button with one hand.
3. PRESS and HOLD [green] DISPENSE Button with other hand.
4. RELEASE [red] STOP Button ONLY.
5. Continue to HOLD [green] DISPENSE Button until BUZZER
sounds, then RELEASE.
6. PRESS and RELEASE [green] DISPENSE Button.
Product begins dispensing. When it reaches the “DESIRED VOLUME”,
7. PRESS and RELEASE [green] DISPENSE Button to SET
“DESIRED VOLUME”. DISPENSE Button can be jogged to top off.
8. PRESS and HOLD [red] STOP Button for 5 Secs. to LOCK IN
“DESIRED VOLUME”.
Repeat steps 1 to 8 for each Dispense Button.
The Automatic Dispense Buttons are factory programmed to dispense
1.3 oz. of water per second.
NOTE: Set programming for Cup Volume with cup shelf “DOWN”. Set programming for Decanter Volume with cup shelf “UP”.
PRODUCT STRENGTH ADJUSTMENTS: The JAVA 2-QBD units have variable speed control auger motors with variable speed of 10 to 30 RPM.
Drink or Product Strength can be changed by adjusting the Gram Throw Dial on inside door panel.
The Gram Throw is factory preset at approx. 2.2 gr. per 8 oz. cup and 15.0 gr. per decanter.
The water flow rate adjustment for the dispense valve should remain fixed at 1.3 oz per sec.
READY LIGHT
DISPENSE BUTTONS
POWER SWITCH
DRINK STRENGTH
HEATING LIGHT
RINSE/ SERVE SWITCH
PROGRAMMI NG
Page 4
CLEANING AND SANITIZING: SANITIZING: All food dispensing units should be sanitized periodically. All parts to be sanitized must be cleaned first.
To prepare a sanitizing solution: ADD 2 TSP. OF LIQUID CLOROX BLEACH (5.25% CONCENTRATION) TO 1 GALLON OF WATER AT ROOM TEMPERATURE (70°F - 90°F).
Soak all parts for a minimum of 3 min. in the sanitizing solution. Note: Always start with an unopened bottle of Clorox Bleach since the solution from an opened bottle has a short life span.
Let all sanitized parts drain and dry naturally. DO NOT WIPE THEM DRY. Before using the sanitized unit (or parts) with foodstuffs, rinse all parts thoroughly with water.
CARE FOR STAINLESS STEEL:
STAINLESS STEEL surfaces, that comes in contact with food substances, MUST BE CLEANED EVERY DAY. WHEN CLEANING STAINLESS STEEL, ONLY A PH NEUTRAL CLEANER IS TO BE USED. Use nylon or brass brushes (not steel wire brushes) for removing food deposit. Many food products contain acids, alkalis, or other substances, which corrode Stainless Steel.
RECOMMENDED DAILY CLEANING AND MAINTENANCE
1. Wash cup shelf and warmer dish with dish detergent.
Rinse Chambers:
Flip Toggle SWITCH to RINSE position and press DISPENSE BUTTON. When done, flip toggle switch back to SERVE position. Remove and refill Hoppers. Note: When removing hoppers, turn PRODUCT GUIDE UP to reduce spillage, return to down position after re-inserting hoppers.
CLEAN HOPPERS (once a week)
1. Turn the product guide up, and remove hoppers.
2. Empty out Hoppers.
3. Pull off Product Guide.
4. Wash parts with dish detergent.
5. Rinse, dry, and re-assemble parts.
CLEAN DISPENSE CHAMBERS (once a week)
1. Twist CW and pull off STEAM DEFLECTOR.
2. Pull off DISPENSE CHAMBER.
3. Wash components with dish detergent.
4. Rinse, dry, and re-assemble parts.
Page 5
30
25
11
24
9
17
28
OVERFLOW
WATER LEVEL
32
1 2
4
3
18
DRAIN
WATER INLET
AUGER MOTOR CD151
83 RPM
HOPPER COVER CD106
NUT CD278 [2]
BEVELLED SOCKET CD271
AUGER BUSHING-BACK CD279
HOPPER BASE CD140
LABEL NA38A REF
AUGER BUSHING FRONT CD306
WIRE AUGER CD74A
(17mm DIA, 12.0mm PITCH)
PRODUCT GUIDE
CD70A
PARTS LIST : JAVA 2-QB-D, -D1, -D2, -D3, -DC
1 1 2 3 4 5 6 7 8 8 11 9
9 10 11 12 13 14 14 CD55A 15 16 17 17 18 18 CF38A 222 19 20 CD137 1 21 22 22 23 24 24 25 25 26 27 27 28 CF29A 2 29 29 30 31 32 33 34 34 34
HEATER, 1500W, 120V HEATER, 3500W, 240V THERMOSTAT SILICONE GROMMET, 12 mm HI-LIMIT, 200° CUTOUT PUSH BUTTON SWITCH (GREEN DISPENSE) PUSH BUTTON SWITCH (RED STOP) PUSH BUTTON SWITCH (AMBER HOT WATER) PILOT LIGHT, GREEN (READY) 120V PILOT LIGHT, GREEN (READY) 240V RELAY, 120V RELAY, 220V (FOR 240 V UNITS) POTENTIOMETER SPEED CONTROLLER TOGGLE SWITCH, DPST (POWER ON-OFF) TOGGLE SWITCH, SPST (RINSE-SERVE) & (HEATER) PILOT LIGHT, RED (HEATING) 120V PILOT LIGHT, RED (HEATING) 240V LATCH HOPPER WATER INLET VALVE 110V WATER INLET VALVE 220V DISPENSE VALVE 240 VOLT COIL F/DISPENSE VALVE STEAM CAP MIXING BOWL SOCKET, MIXING BOWL SPOUT ASSEMBLY SPOUT ASSEMBLY SPOUT ASSEMBLY TEACH-ME TIMER DUAL TEACH-ME TIMER SINGLE LEVEL CONTROL DUAL 120V LEVEL CONTROL DUAL 240V BLOWER HOSE (1" DIA) BLOWER/ FAN 120V BLOWER/ FAN 240V TRANSFORMER, 24V WARMER ELEMENT, 120V, 60W WARMER ELEMENT, 220V, 80W AUGER MOTOR 24V, 83 RPM PRODUCT GUIDE, LEFT DUAL LEVEL PROBE ASSEMBLY POWER CORD 120V POWER CORD 220V FUNNEL FUNNEL HOPPER GUIDE WARMER SWITCH, RED SHELF SWITCH
G194A G197A L681A M461A L656A L455A L574A L457A CH112 CH260 B138A B172A L557A L556A L299A L069A 32004
M705A CD325 CD257 CD258 L467A
CD61A
CD67A M934Q M935Q M864Q L726A L576A L690A L706A CD369 1 CD56A 1 CD166 1
G386A G110A 1 CD151 2 CD70A 1 K659Q 1 C032A 1 CH50A 111 V274Q V270Q SL30A L217A 136 56039 1137
1 1 1 7 1 2 1
1
4 4 2 2 1 2 1
1 2 1
2
1 1 1
2 _
1 1 1
1 1 1 2
_ _
2 1 1 1
_
235 _
1 1 1 7 1 2 1 11 1
4 4 2 2 1 2 1 11 1 2 1 11 2
1 1 1 11
__ __ _ _
2 1 1 1
1 1 1 2 1
2 1 1 1
_
2
_ _
1 1 1 7 1 2 1 1 1 1 4 4 2 2 1 2 1 1 1 2 1 1
2
1
1 1
_ _
2 _
1 1 1
2 2
_ 111 1
2 2
1 1 1 7 1 2 1 1 1 1 4 4 2 2 1 2 1 1 1 2 1 1 2
1 1 1 1
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2 1 1 1
1 1 1 2 3 3 2 1 1 1
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2 3
1 1 1 8 1 2 1 1 1 1 3 3 2 2 1 2 1 1 1 2 1 1
3 32 2 2 2
_ 1
1 2
_ 1
1 1
1 1 1 2
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2 2 1 1 11 1
_ 2
_ 1
N
E
TIMER SW
L1
RELAY
K1
3 5
423
..
1
COFFEE
DUAL TIMER
D.C.
POWER
STOP SWITCH
HOT WATER
AUGER MOTOR
SPEED CONTROL
RINSE
DISPENSE
HOT
VALVE
WATER
K2 RELAY COIL
VALVE
K4
K2
RELAY
SPEED CONTROL
K1 RELAY COIL
3 5
DECAFF
2
314
D.C. AUGER MOTOR
K3
DUAL TIMER
DOOR UNIT
READY
HEATING
N
VACUUM FAN
HI-LIMIT
3 PIN CONNECTOR
WATER INLET VALVE
WARMER
WATER LEVEL PROBES
WATER
WARMER SWITCH
LIQUID LEVEL CONTROL
RED
WHT
BLU
YEL
GRN
BLK
THERMOSTAT
HEATER SW
OPTIONAL
JE 1 : 1
PROGRAMMING SW. CUP/ DECANTER
N
K1
RELAY
K5a
3 5
SPEED CONTROL
423
COFFEE
DUAL
TIMER
1
POWER
STOP SWITCH
RELAY
HOT WATER
D.C.
AUGER
MOTOR
RINSE
SPEED CONTROL
K2
K5b
DECAFF
3 5
DUAL TIMER
2
314
D.C.
AUGER
MOTOR
L1
DOOR UNIT
READY
HEATING
DISPENSE VALVE-1
RED
WHT
BLU
YEL
GRN
K1
K4
RELAY COIL
K3
BLK
K5
TEMP. LOCKOUT
K2 RELAY COIL
HOT WATER VALVE
WATER INLET VALVE
VACUUM FAN
N
THERMOSTAT HEATER SWHI-LIMIT
3 PIN
CONNECTOR
WARMER
WARMER
SWITCH
OPTIONAL
WARMER
CUTOUT
SWITCH
N
K1
RELAY
3 5
423
DUAL
TIMER
1
POWER
PROGRAMMING SW. CUP/ DECANTER
STOP SWITCH
K2
RELAY
3 5
DUAL TIMER
2
314
L1
DOOR UNIT
SPEED CONTROL
DISPENSE VALVE- 2
COFFEE
WATER INLET VALVE
D.C.
AUGER
MOTOR
K2
RELAY COIL
HOT WATER VALVE
RED
WHT
BLU
YEL
GRN
HOT WATER
RINSE
DISPENSE VALVE-1
K1 RELAY COIL
SPEED
CONTROL
BLK
DECAFF
READY
D.C.
AUGER
HEATING
MOTOR
K3
VACUUM FAN
N
HEATER SWHI-LIMIT
3 PIN
CONNECTOR
WARMER
WARMER
SWITCH
OPTIONAL
THERMOSTAT
WARMER
CUTOUT
SWITCH
N
A
L1
RELAY
K1
3 5
..
423
COFFEE
TEACH ME
TIMER
1
D.C.
POWER
STOP SWITCH
HOT WATER
AUGER
MOTOR
SPEED CONTROL
RINSE
DISPENSE
HOT
VALVE
WATER
K2 RELAY COIL
VALVE
K4
K2
RELAY
SPEED CONTROL
K1
RELAY COIL
3 5
DECAFF
2
314
D.C. AUGER MOTOR
K3
TEACH ME
TIMER
DOOR UNIT
READY
HEATING
N
VACUUM FAN
HI-LIMIT
3 PIN CONNECTOR
WATER INLET VALVE
WARMER
WATER LEVEL PROBES
WATER
WARMER SWITCH
LIQUID LEVEL CONTROL
RED
WHT
BLU
YEL
GRN
BLK
THERMOSTAT
HEATER SW
OPTIONAL
M.M. 1 : 1
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