Cecilware HWD5 Operation Manual

Operation Manual
NI60A 04-2002
The Hot Water Dispenser is shipped, from the factory, with the Heater Switch in the "OFF" position. DO NOT turn the heater switch ON until the unit is primed with water. The heater switch is located at the lower back of the unit.
WATER INLET CONNECTION :
The Hot Water Dispenser is to be installed to comply with all applicable Federal, State and Local plumbing codes. Furthermore, a quick disconnect or enough extra coiled tubing, (at least 2 times the depth of the machine) should be installed, so that the unit can be moved for proper cleaning underneath. It is recommended that an approved back flow prevention device, such as a double check valve, and a shut-off valve should be installed between the Hot Water Dispenser and incoming water supply.
START - UP PROCEDURE: CAUTION: MAKE SURE THE HEATER SWITCH, LOCATED AT THE LOWER BACK OF THE UNIT, IS IN THE OFF POSITION.
1. Connect a ¼" diameter copper waterline to the ¼" flare water inlet.
2. Open the water shut-off valve and check connections for leaks. DO NOT over-tighten.
3. Plug in the Hot Water Dispenser into a dedicated power supply outlet.
4. Activate the Power Switch (front of unit) the water tank will begin to fill, providing the water connection is open. The tank will fill in approximately 3-4 minutes.
5. After the tank has filled, activate the Heater Switch (toggle up, lower back of unit). Depending on the model selected, it will take approximately 15-25 minutes for the water to heat to operating temperature.
NOTE: This procedure is for initial start - up only; however, steps 4 and 5 must be repeated should the tank be completely drained. Steps 1 thru 5 must be repeated should the machine be drained, disconnected and reinstalled in a new location.
THERMOSTAT ADJUSTMENT:
Remove the two (2) screws from the top cover and remove cover. The thermostat, will be visible. First, adjust the
thermostat by turning the thermostat knob either clockwise to raise the temperature, or counter clockwise to lower the temperature. If further adjustment is required, remove knob, turn the adjustment screw, located in the center of the thermostat shaft, counter clockwise to increase the temperature and clockwise to decrease the temperature.
Unit should be set to approximately 203°F.
WARNING: Always disconnect HWD from power supply before repairing or replacing any internal components.
DOES NOT FILL
WATER CONTINUES TO FLOW FROM OVERFLOW
COLD WATER
WATER BOILS CONTINUOUSLY
1. Water supply off
2. Line cord not plugged in
3. Power switch off
4. Circuit breaker tripped
5. Power switch inoperative
6. Solenoid valve inoperative
7. Level control inoperative
1. Leaking solenoid valve
2. Level probe dirty
1. Heater switch in OFF position
2. Thermostat in OFF position
3. Thermostat defective
4. High limit switch defective
5. Heater element defective
6. Loose electrical connection(s)
1. Thermostat out of calibration
2. Thermostat defective
Page -1-
Turn water supply on Plug in line cord Turn power switch on Reset breaker Replace power switch Replace solenoid Replace level control
Replace solenoid Clean or replace probe
Turn heater ON Turn thermostat ON Replace thermostat Replace high limit switch Replace heater element Tighten all loose connections
Adjust thermostat as listed above Replace thermostat
Hot Water Dispenser - HWD2
Electrical Specifications
Tomlinson faucet Manual dispense
MODEL NO WATTSVOLTS
PHASE
& CYCLES
HWD2
Export units add "X" to Model No. Specify Volt age and type of line cord required.
1700120 1 PH. 50/60 Hz
3000240 1 PH. 50/60 Hz
Water Connection
Water pressure: 20 - 90 PSI (69 - 621 KPA) Supplied w it h ¼ OD male flare f itt ing
Operational
MODEL NO
HWD2
Heat-up time and Dispense rate based on Inlet w ater temperature at 68° F and Dispense water temperature range 165° F to 200° F
VOLTS
120 (1.7 KW)
240 (3.0 KW)
INITIAL
HEAT-UP TIME
20 -25 Min
15 -20 Min
BURST
CAPACITY
1.5 Gals
RECOVERY GALLONS
POWER CORD
(included)
P5-15
P6-15
PER HOUR
10 -15 Min 4.5
5-10 Min 8.02.0 Gals
9.9
RECEPTACLE
R5-15
R6-15
TANK
CAPACITY
2.8 Gal
7.9
DISPENSE FAUCET
OVERFLOW TUBE
DRIP TRAY
1.0
INLET
VALVE
24.0
15.9
POWER CORD
HEATER SWITCH
15.4
Page -2-
1
2
3
4
20
19
5
6
7
18
8
23
9
10
17
11
16
12 15
13
1
2
3
4
6
7
8
9
10
11
12 L462A
FAUCET
FAUCET SHANK
POWER SWITCH
POWER LIGHT - RED
HEATER LIGHT - AMBER5
SILICONE SEAL 12mm (0.466 I.D.)
LEVEL CONTROL PROBE
HI-LIMIT 220° CUTOUT
HEATER ELEMENT, 120V 1700W
HEATER ELEMENT, 240V 3000W
THERMOSTAT
WATER INLET VALVE, 120V
80234
77203
L069A
C165A
C260A
M461A
K402Q
L573A
G267A
G266A
L532A
14
21
22
13
14
15
16
17
18
19 20
21
22
22 M857A
WATER INLET VALVE, 240V COIL
STRAIN RELIEF
LINE CORD, 120V 15A
LINE CORD, 240V 15A
HEATER SWITCH
WATER TANK, HWD2
WATER LEVEL CONTROL, 120V
WATER LEVEL CONTROL, 240V
DRIP TRAY PAN
DRIP TRAY GRILL
SILICONE HOSE 3/8ID x 16" LG
C223A
B012A
C032A
C770A
L069A
40799
L398A
L599A
75014
75015
Page -3-
Hot Water Dispenser - HWD3
Electrical Specifications
Tomlinson faucet Manual dispense
MODEL NO WATTSVOLTS PHASE
& CYCLES
HWD3
Export units add "X" to Model No. Specify Volt age and type of line cord required.
1700120 1 PH. 50/6 0 Hz
3000240 1 PH. 50/6 0 Hz
Water Connection
Water pressure: 20 - 90 PSI (69 - 621 KPA) Supplied w ith ¼ OD male flare fit t ing
Operational
MODEL NO
HWD3
Heat-up time and Dispense rate based on Inlet w ater temperature at 68° F and Dispense water temperature range 165° F to 200° F
VOLTS
120 (1.7 KW)
240 (3.0 KW)
INITIAL
HEAT-UP TIME
20-25 Min
15-20 Min
BURST
CAPACITY
1.5 Gals
RECOVERY
POWER CORD
(included)
P5-15
P6-15
GALLONS
PER HOUR
10-15 Min 4.5
5-10 M in 8.02.0 Gals
RECEPTACLE
R5-15
R6-15
TANK
CAPACITY
2.8 Gal
24.3
IMPORTANT
- BEFORE REMOVING TOP PANEL ­DISCONNECT POWER
REMOVE BOTTOM PANEL
AND DRAIN TANK
1.3
9.8
7.0
Page -4-
23.5
12.09.3
0.7
Electrical Specifications
Hot Water Dispenser - HWD5
Tomlinson faucet Manual dispense
MODEL NO WATTSVOLTS
PHASE
& CYCLES
HWD5
Export units add "X" to Model No.
Specify Volt age and type of line cord required.
1700120 1 PH. 50/60 Hz
3000240 1 PH. 50/60 Hz
6000240 1 PH. 50/60 Hz
Water Connection
Water pressure: 20 - 90 PSI (69 - 621 KPA) Supplied w ith ¼ OD male flare fit t ing
Operational
MODEL NO
HWD5
VOLTS
120 (1.7 KW)
240 (3.0 KW)
240 (6.0 KW)
INITIAL
HEAT-UP TIME
30-45 Min
20-25 Min 15-20 Min 9.0
15-20 Min
BURST
CAPACITY
2.0 Gals
3.0 Gals
Heat-up time and Dispense rate based on Inlet w ater temperature at 68° F and Dispense water temperature range 165° F to 200° F
RECOVERY GALLONS
POWER CORD
(included)
P5-15
P6-15
P6-30
PER HOUR
20-25 Min 5.0
10-15 Min 14.04.0 Gals
RECEPTACLE
R5-15
R6-15
R6-30
TANK
CAPACITY
5.0 Gal
29.8
IMPORTANT
- BEFORE REMOVING TOP PANEL ­DISCONNECT POWER
REMOVE BOTTOM PANEL
AND DRAIN TANK
1.3
15.3
7.0
Page -5-
29.0
12.09.3
0.7
1
22
2
8
21
9
3
4
20
19
5
10
6
18
7
3
11
17
16
12
23 24 25
1
2
3
4
5
6
7
8
9
10
11
12
13
HEATER ELEMENT, 120V 1700W
HEATER ELEMENT, 240V 3000W
THERMOSTAT
HI-LIMIT 220° CUTOUT SILICONE SEAL 12mm (0.466 I.D.)
FLOAT SWITCH
LEVEL CONTROL PROBE
SILICONE HOSE 3/8ID x 16" LG
PILOT LIGHT "HEATING"
POWER SWITCH
PILOT LIGHT "READY"
TEACH-ME TIMER L576A SILICONE HOSE 3/8ID x 16" LG
DRIP TRAY PAN
G267A
G266A
L532A
L573A
L499A
K402Q
M857A
C165A
L155A
C072A
M857A
SA72A
13
14
DRIP TRAY GRILL SA73A
14
CONTACTOR, 2 POLE 30/40 AMP, 120V
15
SILICONE HOSE 3/8ID x 16" LG
16
17
LEVEL CONTROL
18
"STOP" SWITCH PB L584A
19
"MANUAL" SWITCH PB
20
"DECANTER" SWITCH PB
21
"CUP" SWITCH PB
22
"HEATER" SWITCH
23
24
WATER INLET VALVE, 120V POWER CORD 120V
25
7
15
B177A
M857A
M461A
L566A
L584A
L584A
L584A
L069A
L462A
C032A
Page -10-
PROGRAMMABLE TIMER "TEACH ME" ADJUSTMENTS
This timer can be programmed from the push buttons to dispense different volumes of hot water.
PROGRAMMING INSTRUCTIONS FOR AUTOMATIC DISPENSE
1. Turn Power Switch ON.
2. PRESS and HOLD [red] STOP Button with one hand.
3. PRESS and HOLD [green] DISPENSE Button with other hand.
4. RELEASE [red] STOP Button ONLY.
5. Continue to HOLD [green] DISPENSE Button for 5 SECONDS, then RELEASE.
6. PRESS and RELEASE [green] DISPENSE Button. Product begins dispensing. When it reaches the "DESIRED VOLUME",
7. PRESS and RELEASE [green] DISPENSE Button to SET "DESIRED VOLUME". DISPENSE Button can be "jogged" to top off.
8. PRESS and RELEASE [red] STOP button to LOCK IN "DESIRED VOLUME". Repeat steps 1 to 8 for each Dispense Button.
PROGRAMMING INSTRUCTIONS FOR MANUAL DISPENSE
1. Turn Power Switch ON.
2. PRESS and HOLD [red] STOP Button with one hand.
3. PRESS and HOLD [green] DISPENSE Button with other hand.
4. RELEASE [red] STOP Button ONLY.
5. Continue to HOLD [green] DISPENSE Button for 5 SECONDS, then RELEASE.
6. PRESS and RELEASE [red] STOP Button. Unit is in MANUAL DISPENSE mode.
Page -7-
Push Button with Portion control or Manual dispense
Electrical Specifications
Hot Water Dispenser - HWD3PC
MODEL NO WATTSVOLTS
PHASE
& CYCLES
HWD3PC
Export units add "X" to Model No. Specify Volt age and type of line cord required.
1700120 1 PH. 50/6 0 Hz
3000240 1 PH. 50/6 0 Hz
Water Connection
Water pressure: 20 - 90 PSI (69 - 621 KPA) Supplied w ith ¼ OD male flare fit t ing
Operational
MODEL NO
HWD3PC
Heat-up time and Dispense rate based on Inlet w ater temperature at 68° F and Dispense water temperature range 165° F to 200° F
VOLTS
120 (1.7 KW)
240 (3.0 KW)
INITIAL
HEAT-UP TIME
20-25 Min
15-20 Min 5-10 M in 6.0
BURST
CAPACITY
1.5 Gals
2.0 Gals
RECOVERY GALLONS
POWER CORD
(included)
P5-15
P6-15
PER HOUR
10-15 Min 4.5
RECEPTACLE
R5-15
R6-15
TANK
CAPACITY
2.8 Gal
24.3
9.3
1.3
9.8
Page -8-
7.0
12.0
23.5
0.7
Push Button with Portion control or Manual dispense
Electrical Specifications
Hot Water Dispenser - HWD5PC
MODEL NO WATTSVOLTS PHASE
& CYCLES
HWD5PC
Export units add "X" to Model No.
Specify Volt age and type of line cord required.
1700120 1 PH. 50/60 Hz
3000240 1 PH. 50/60 Hz
6000240 1 PH. 50/60 Hz
Water Connection
Water pressure: 20 - 90 PSI (69 - 621 KPA) Supplied w ith ¼ OD male flare fit t ing
Operational
MODEL NO
HWD5PC
Heat-up time and Dispense rate based on Inlet w ater temperature at 68° F and Dispense water temperature range 165° F to 200° F
VOLTS
120 (1.7 KW)
240 (3.0 KW)
240 (6.0 KW)
INITIAL
HEAT-UP TIME
30-45 Min
20-25 Min 15-20 Min
15-20 Min 10-15 Min
BURST
CAPACITY
2.0 Gals
3.0 Gals
4.0 Gals
RECOVERY GALLONS
POWER CORD
20-25 Min
(included)
P5-15
P6-15
P6-30
PER HOUR
5.0
9.0
14.0
RECEPTACLE
R5-15
R6-15
R6-30
TANK
CAPACITY
5.0 Gal
29.7
9.3
1.3
15.3
Page -9-
7.0
12.0
29.0
0.7
1
8
2
9
3
4
5
10
6
11
18
7
3
17
16
12
19 20 21
1
2
3
4
5
6
7
8
9
10
11
12
13
HEATER ELEMENT, 120V 1700W
HEATER ELEMENT, 230V 6000W
THERMOSTAT
HI-LIMIT 220° CUTOUT SILICONE SEAL 12mm (0.466 I.D.)
FLOAT SWITCH
LEVEL CONTROL PROBE
SILICONE HOSE 3/8ID x 16" LG
PILOT LIGHT "HEATING"
POWER SWITCH L155A
FAUCET
SHANK SUB-ASSEMBLY
SILICONE HOSE 3/8ID x 16" LG
DRIP TRAY PAN
G267A
G281A
L532A
L573A
L499A
K402Q
M857A
C165A
80234
D094Q
M857A
SA72A
13
14
DRIP TRAY GRILL
14
CONTACTOR, 2 POLE 30/40 AMP, 120V
15
SILICONE HOSE 3/8ID x 16" LG
16
17
LEVEL CONTROL
18
"HEATER" SWITCH
19
WATER INLET VALVE, 120V
20
POWER CORD 120V C032A
21
15
7
SA73A
B177A
M857A
M461A
L566A
L069A
L462A
Page -6
N
L1
L1
HEATER LIGHT
N
WHT
L1
HEATER SWITCH
L1 POWER LIGHT
POWER SWITCH
BLKWHT
L1
CECIL WARE CORPO RATION
CECIL WARE CORPO RATION
HI-LIMIT
THERMOSTAT
CONTACTOR
HEATING
HEATER SW
WATER INLET VALVE
FLOAT SWITCH
WATER LEVEL PROBE
CECIL WARE CORPO RATION
LEVEL CONTROL
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