Cecilware GB1P Operation Manual
•
CAPPUCCINO, COFFEE, and SOUP DISPENSERS
GB POUROVER
•GB1P
•GB2P
•GB3P
•GB4P
models:
OPERATION MANUAL
• Specifications 2
Installation and Operating Instructions 3
Adjustments 4
•
Test & Troubleshooting 8
•
Maintenance 9
•
Cleaning and Sanitizing 10
•
Parts Identification & Illustration 11
•
Wiring Diagrams 14
•
Cecilware sells value... Worldwide
45 -05 20th Avenue, Long Island City, NY 11105 • 718-932-1414
FAX 718-932-7860
-
Electrical Specifications
Model No.
GB1P, GB2P, GB3P
GB4P
GB1P, GB2P, GB3P,
GB4P
120V, 1.8 KW, 15A, Nema 5-15R standard on all models; 3.0 KW, 120/240V units available
** 120/240V, 3 pole, 4 wire grounding type Twist-Plug Receptacle.
For 240V units, Use L6-20R, 2 pole, 3 Wire Twist-Plug Receptacle.
For Wiring, refer to Wiring Diagrams.
See Electrical Data Label attached to the back of the unit for proper voltages, breaker sizes and electrical
outlet requirements for each model number listed.
Volts Phase
120V 1 60 1.8KW
120/240V
or
240V
1 50/60
Hz
50/60
Watts
3.0KW
3.0KW
15
Receptacle
Nema No.
L14-20R**
L6-20R
Number of
Heaters Amps
1 15 5-15R 15A
1 15
Circuit
Breaker
20A
20A
Mechanical Specifications
Model # No. of
Hoppers
GB1P-LD 1 4 lb. 8.5 22 31.5 1.5 15 (7X13) 91 70
GB2P-LD 2 4 lb. 8.5 22 31.5 1.5 15 (7X13) 91 75
GB3P-LD 3 4 lb. 11 22 31.5 2 22 (9.5X13) 123.5 90
GB4P-LD 4 4 lb. 14.125 22 31.5 4.5 45 (12.375X13) 123.5 100
Hight: Add an additional 4” when installing with 4” legs.
Add an additional 14” min for water bottle and additional height space to invert bottle over the top.
* Burst Capacities - Max. number of drinks dispensable with available hot water - based on 6 oz. cups.
** Add 2" for line cord and valve fitting clearance.
Plumbing: ¼” water line required.
Hopper
Capacity
(lb.)
Width
(in.)
Dept
(in.)
Hight
(in.)
Tank
(gal.)
Burst
Capacity
Lit Display Area
(W x H) sq. in
Ship
Weight
(lb.)
2
START UP INSTRUCTIONS FOR GB POUROVER CAPPUCCINO DISPENSER
(see illustration 9-3 for clarification)
I. INSTALLATION INSTRUCTIONS
This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction.
In addition:
1. A quick disconnect water connection or enough extra coiled tub
can be moved for cleaning underneath.
2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the
water supply.
The GB beverage dispenser is equipped with a ¼" Flare Water Inlet Fitting which is located on the left side in the back of the
base (when looking at the machine from the front).
HIGHLY RECOMMENDED:
Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale build up in the machine.
Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the equipment and in order not to void the warranty.
After the machine has been unpacked and placed on a counter, pull out the stainless steel drip tray.
It should contain the following: A Set of 4
Connect the ¼"
Caution: Do not plug into power outlet yet. Make
II. PRIMING - MANUAL/BOTTLE POUROVER -
1. Do NOT plug into power outlet yet.
2. Make sure Heater Switch is in the OFF position.
3. Fill reservoir tank (top) with 2 gallons of water, wait about 3 mi
Refill Top Reservoir Tank with another 2 gallons of water.
The unit will NOT dispense unless the Top Reservoir Tank is at least 1/2 full.
Note: The unit has a Float-low water cutout switch (item 2, Ill. h-1) inside the Reservoir Tank,
which stops the machine from dispensing when the Reservoir Tank is empty.
4. Plug into power outlet.
5. Turn Heater Switch ON.
6. Allow 10 to 15 minutes for water to reach dispense temperature of 185°F. Heater Indicator Light (red) goes ON when
he
ater is on (see lower front panel).
7. Fill hopper with product.
8. Place cup under dispenser.
9. Push and hold Dispense Button (green) until water flows from mixing chamber.
10. Machine is primed and ready to go.
dia. copper waterline to the ¼" flare water inlet fitting of the valve.
A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination
Adjustable Leveling Legs & Water Inlet Fitting.
sure the Heater Switch is OFF (Toggle Down)
Water Selection Switch -Toggle Up (See Back Panel)
ing (at least 2x the depth of the unit) so that the machine
nutes for water to fill Heating Tank below.
So keep Reservoir Tank full
.
3
III. PRIMING - AUTOFILL
- Water Selection Switch - Toggle Down (See Back Panel)
1. Plug into power outlet.
2. Turn Heater Switch ON.
3. Allow 10 to 15 minutes for water to reach dispense temperature of 185°F.
Heater Indicator Light (red) goes ON when
heater is on (see lower front panel).
4. Fill hopper with product.
5. Place cup under dispenser.
6. Push and hold Dispense Button (green) until water flow s from mixing chamber
7. Machine is primed and ready to go.
IV. POUROVER-PORTABLE BOTTLE OPERATION (Wa
ter Selection Switch - toggle UP)
Unit Can Be Operated With a 3 Gallons Capacity Fresh Water Bottle.
To Operate With Portable Bottle, proceed as follows:
1. Remove Reservoir Tank Cover.
2. Make sure that Reservoir Tank is only 1/2 full or empty, to prevent water splillage.
To remove excess water push dispense button.
3. Fill bottle with water .
4. Invert bottle into reser
voir tank in one motion to minimize spillage.
5. Remove and refill bottle when “REFILL“ light is ON.
NOTE: REFILL LIGHT, ON THE FRONT DOOR PANEL, WILL GO ON, WHICH INDICATES THAT THE WATER TANK
MUST BE REFILLED. WHEN REFILL LIGHT GOES ON, THE UNIT WILL NOT DISPENSE UNTIL TANK IS FILLED WITH
WATER. REFILLING WITH HOT TAP WATER WILL SHORTEN HEAT UP TIME.
V. NORMAL OPERATION (POUROVER AND AUTOREFILL)
1. Place a 6 o
z. or larger cup under the left dispense nozzle, then press and hold the left dispense switch for 6
seconds. The machine will dispense water at the rate of 1 oz. per second. Repeat it several times to
check for consistent output.
2. While the tank is heating up, remove the hopper, load with product and reposition it back in the machine.
When
Ready Light goes ON
, the tank has reached its brew temperature and the machine is ready to begin
dispensing the first cup of Cappuccino.
VI. WATER FLOW ADJUSTMENTS, FLOW RATE
The Unit Is Factory Adjusted To Dispense Water At Th
To increase or decrease flo
1. Remove Left side p
w, proceed as follows:
anel and locate Dispense Valve mounted on tank, with
e Rate of 4 oz/sec.
Flow Adjuster facing up, underneath cold water reservoir.
2. Locate Flow Adjustment Screw (white) on Dispense Valve. Use Allan Key to
reac
h Flow Adjuster.
3. Rotate Adjustment Screw Counterclockwise to INCRE
4.
Rotate Clockwise to DECREASE flow rate.
When making adjustments, do not adjust by more than 1/4 turn at a time,
without checking output flow or drink strength (ratio of water to powder).
ASE flow rate.
WATER FLOW ADJUSTMENT
DISPENSE VALVE
L467A
The Dispense Valve is factory adjusted for a maximum flow rate of 1 to 1.3 oz./sec. for coffee and cappuccino.
Exceeding 1.3 oz./sec Flow Rate will cause the Mixing Chamber to overflow.
4
HOPPER COVER CD106
AUGER GEAR – FOR RECTANGULAR HOPPERS:
CD117 [Used With Nylon Auger CD130]
CD117 [Used With Wire Auger CD101 &CD130]
FRONT BUSHING:
Rectangular Hoppers:
CD277 [ Ø22.5 mm ]
CD306 [ Ø17 mm ]
Square Hoppers:
CD102 [ Ø2
CD131 [ Ø2
AUGERS:
CD130 Nylon Auger [Ø22.
CD101 Wire Auger [Ø22.5
Used for Cappuccino Fast Flow & Soup.
PRODUCT GUIDE: CD70A
DISPENSE CAP: [CD61A
MIXING CHAMBER, FAST FLOW:
[CD137 White, CD275 Black]
Correct Water Level, For Max. Flow Rate, when using
Nylon Auger
level reaches almost to the top in the Mixing Chamber]
Correct Water Level, For Max. Flow Rate, when using
Wire Auger
level reaches Half Way Up in the Mixing Chamber]
DISPENSE NOZZLE: CD67A White
2.5 mm w/O-Ring CD103]
2.5 mm w/O Ring]
[Adjust Water Flow Rate so that the water
[Adjust Water Flow Rate so that the water
5 mm X 17mm Pitch w/O-Ring CD139]
mm X 17mm Pitch]
White, CD272 Black]
Triangular
Rib
Nut CD136
Turn CW
to unscrew
DRINK STRENGTH ADJUSTMENTS
A.
Units With Fixed Speed Auger Motors-AC [CD175]
Fixed Auger Speed [95 RPM] and dispenses powder at a constant fixed rate.
Drink Strength adjustments can be made by adjusting the water flow rate on the Water Dispense Valves. [See section VI]
1. Remove side panel to access the Dispense Valve.
2. Locate Flow Adjustment Screw on Dispense Valve. [See section VI]
3. Rotate adjustment screw Counterclockwise to INCREASE Flow Rate, Clockwise to DECREASE Flow Rate.
(Note: the water flow rate should not exceed 1 to 1.3 oz./sec.)
Do not turn Adjustment Key more than 1/4 turn at a time without checking drink strength (ratio of water to powder).
B. Units With Variable Speed Auger Motors-DC [CD151] - (OPTIONAL FEATURE)
Variable Auger Speed [10 to 130 RPM]
Drink or Product Strength adjustments can be made by adjusting the Auger Motor speed.
The Knobs on inside door panel control the amount of product being dispensed [gram throw].
The gram throw is factory preset at 7. Because the consistency of each product varies, the
custo
mer can set the desired gram throw for each hopper.
The water flow rate on the Dispense Valves sh
Note: the water flow rate sh
ould not exceed 1-1.3 oz./sec to avoid spillage from dispense chamber.
[See section VI]
ould remain fixed.
5
DRINK SIZE ADJUSTMENTS (OPTIONAL FEATURE)
a. Manual Dispense Machines: Hold down the Dispense Button until desired amount is dispensed.
b. Automatic Machines with Programmable "Teach me" Timers [L576A or L582A]:
The timer is programmable from the dispense button.
Programming For Automatic Dispense
1. Turn Power Switch ON (toggle switch inside door).
2. Press a
3. Press and Hold [green] Dispense Button
4. Release [red] Stop Button
5. Continue to Hold
6. Press a
When it reaches the "desired volume",
7. Press a
Dispense Button
8. Press and release [red] Stop Button
Repeat steps 1 to 8 for each Dispense Button.
Programming Instructions For Manual Dispense
1. Press a
2. Press and Hold [green] Dispense Button
3. Rel
4. Continue to Hold
5. Press and release [red] Stop Button
The total time the water is running is accumulated and saved into memory. For normal operation,
Press and Release Dispense Button.
The Timers Have Been Factory Preset for 6 oz. Cups for Coffee; For 8 oz. Cups for Soup and Cappuccino.
To Change To Larger Or Smaller Cup Sizes [Volumes] Repeat Steps 1 To 8 Above.
To Check Volume And Gram Throw Dispensed (ratio):
1. Remove the product guide from the hopper and position a receptacle under the hopper nozzle to catch the gram throw of
2. Push the dispense button and check the amount of product dispensed, amount of water dispensed, and time [use stop
3. The amount of water dispensed in the measuring cup divided by the amount of time to dispense that water is the Water
For Cappuccino: The machine is factory adjusted to dispense 4-4.5 gr./sec. per OZ. Cup. [32 g Product per 8 oz. cup]
For Coffee: The m
For Soup: The machine is factory preset to specified customer requirements, because the gram throw for each soup flavor
nd Hold [red] Stop Button
only.
[green] Dispense Button
nd release [green] Dispense Button.
nd release [green] Dispense Button
can be "jogged" to top off.
nd Hold [red] Stop Button
ease [red] Stop Button
[green] Dispense Button
pro
duct. Also place a measuring cup under extension tube to catch the water dispensed.
watch] to dispense t
Flow
Rate from Dispense Valve.
The recommended throw is 28-32 grams per 8 oz. cup for Cappuccino, with 80% fill.
achine is factory adjusted to dispense 0.3 gr./sec per OZ. Cup. [1.5 grams of coffee product per 5 oz. of
liquid (in a 6 oz. cup). The recommended throw is 1.5 to 1.8 grams per 6 oz. cup of Coffee, with 80% fill.
and type varies considerably with the consistency of each product. Adjustments can be made by the customer.
only.
hat water.
with one hand.
with other hand.
for 5 seconds, then release.
Product begins dispensing.
to set "desired volume".
to lock in "desired volume".
with one hand.
with other hand.
for 5 seconds, then release.
.
6
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