Cecilware B1/3 Service Manual

TB Series Iced Tea Brewers & Dispensers
Operator Manual
Models TB3, B1/3, B1/3T, SU3P
©2008 Grindmaster-Cecilware
Printed in USA
0915 Form # CW-313-01
Part # 390-00046
Grindmaster-Cecilware™ 4003 Collins Lane, Louisville, KY 40245 USA Phone: 502.425.4776 Toll Free: 800.695.4500 Fax: 502.425.4664 Web: gmcw.com Email: info@gmcw.com
Model TB3 Brewer
w/ B1/3T Dispenser
Safety Information..................2
Specifications...........................3
Installation...............................4
Operation ................................4
Cleaning...................................5
Maintenance ...........................6
Troubleshooting Guide...........9
Parts Diagram and List .........10
Wiring Diagram.....................14
Thank you for purchasing this quality tea brewer or dispenser. For your safety and the safety of others, read all warnings and the operator’s manual before installing or using the product. Properly instruct all operators. Keep training records. For future reference, record serial number here:
Table of Contents
Grindmaster-Cecilware provides the industry’s BEST warranty. Visit gmcw.com for warranty terms and conditions.
Model SU3P
Dispenser w/ Base
Model B1/3
Dispenser w/ Base
Model B1/3T
Dispenser w/ no Base
Important Safety Information
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
For your safety and the safety of others, read all warnings and the operator’s manual before installing or using the product.
DANGER: This term warns the user of imminent hazard that will result in serious injury or death. WARNING: This term refers to a potential hazard or unsafe practice, which could result in serious injury or death. CAUTION: This term refers to a potential hazard or unsafe practice, which could result in minor or moderate
injury. NOTICE: This term refers to information that needs special attention or must be fully understood.
Product must be attached to a three wire 120V 15 AMP receptacle.• Do not deform plug or cord.• Follow national and local electrical codes.• Do not use near combustibles.• Use only on a circuit load that is properly protected and capable of the rated load.• Always unplug unit from power supply before servicing or cleaning.• If the main power supply cord is damaged, it must be replaced by the manufacturer, its service agent or• a similar qualified person in order to avoid a hazard
FAILURE TO COMPLY RISKS PERSONAL INJURY, SHOCK HAZARD, FIRE, OR DAMAGE TO EQUIPMENT.
WARNING
Personal injury hazard. The appliance is not suitable for unsupervised use by young children, aged, or infirm persons.
CAUTION
Safety Information
This equipment must be installed with adequate backflow protection to comply with applicable federal, state, and local codes.
Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained in accordance with federal, state, and local codes.
OPERATING ENVIRONMENTAL TEMPERATURE: Do not store unit in temperatures of 32° F or below with tank filled with water. Make sure tank is drained and lines purged to avoid damage.
NOTICE
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TB Series Iced Tea Brewer
TB Series Iced Tea Brewer Cecilware
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Specifications
Model Description Water Electrical
TB3 Brewer with B1/3T Dispenser
Tea Brewer with Dispenser ­3 gallon capacity C-UL US, NSF Certification
1/4" water line required 120V / 1.8 kW / 15A / 1 Ph
Line cord included, NEMA plug 5-15P
B1/3 Dispenser & Base
Dispenser - 3 gallon capacity NSF Certification
n/a n/a
B1/3T Dispenser Dispenser - 3 gallon capacity
NSF Certification
n/a n/a
SU3P Dispenser & Base
Dispenser - 3 gallon capacity NSF Certification
n/a n/a
ICED TEA BREWER
Model: TB3
FRESH BREWED
ICED TEA
B1/3
CECILWARE
FRONT VIEWSIDE VIEW BACK VIEW
ICED TEA DISPENSERS
B1/3T
SU3P
Installation
UNPACKING AND ASSEMBLY:
The machine is shipped with a set of (4) adjustable leveling feet already mounted, (1) brew funnel, (1) brew-thru cover, and (1) water inlet fitting and (1) Operator Manual.
1. Install unit on a level surface capable of supporting the weight of the brewer and filled dispenser.
2. Level brewer by adjusting feet height.
WATER INLET CONNECTION:
NOTICE: Installation to a water filter system is highly
recommended to prevent lime and scale build up in the machine.
NOTICE: In areas with extremely hard water, a water
softener must be installed in order to prevent a malfunctioning of the equipment and in order not to void the warranty.
NOTICE: Do not use a saddle valve to hook up the
brewer since most of them restrict the water flow causing inconsistent brew batches.
This equipment must be installed to comply with the applicable federal, state, or local plumbing codes having jurisdiction. In addition:
• A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.
• An approved back flow prevention device, such as a double check valve must be installed between the machine and the water supply.
• For use of machine outside the United States of America, connection to water supply mains should comply with local codes and regulations.
The brewer must be connected to a cold water supply with an operating pressure of 20psi minimum and 90psi maximum from a 1/2” supply line.
If pressure should exceed 90psi, install a pressure regulator to reduce the operating pressure to 50psi. Use 1/4” inch copper tubing for installation of less than 25 ft. and 3/8” copper tubing for more than 25 ft. from a 1/2” cold water supply line.
1. The tea brewer is equipped with a 1/4" flare water inlet fitting which is located in the back of the unit.
2. Install the water inlet fitting provided onto the inlet valve located in the back of the unit. Do not over­tighten.
3. Connect a 1/4" copper waterline to the 1/4" flare water inlet fitting of the valve.
INITIAL SET-UP:
1. Make sure unit is disconnected from power source.
2. Remove top cover and make sure that heater switch is in the OFF position. This will prevent heater damage due to lack of water in the tank.
3. Plug the brewer into a power source. Do not use extension cord.
4. Water will flow into the tank and will stop when the tank is fully primed (4-5 minutes).
Note: This process is automatic and is controlled by the Level Control Board and the Level Control Sensor, which is plugged into the top of the Tank.
5. Flip the Heater Toggle Switch to the ON position. This activates the heater. Allow 15-20 min. heat up time.
6. Unplug the brewer and replace the top cover.
7. Re-connect the brewer and test run the unit by going through a Brew Cycle.
Note: The machine is equipped with a Low Temperature Lockout system and will not brew until the hot water tank is filled with water and has reached the proper brew temperature of 197-203°F.
8. Insert the Brew Funnel and position empty Dispenser under it.
9. Go through one Brew cycle to make sure unit is operating properly.
Note: To test the brew cycle with cold water, flip Heater Switch to OFF position. This deactivates the temperature lockout and allows speedier testing.
Operation
Tea Brewing Procedure.
The Brewers are Factory pre-set to deliver the correct amount of hot water for best extraction of Hot Tea Concentrate and Cold Water Dilution. See Flavor Chart. Different tea blends might require some secondary adjustments of Hot and Cold water ratios in order to achieve their desired flavor profiles. This is easily accomplished by adjusting the Cold and Hot Brew Timers located inside the top. See instructions under Adjustments (for qualified Service Personnel only).
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TB Series Iced Tea Brewer
CAUTION: Operate with care. Tea Brewer
dispenses HOT WATER and HOT TEA that can cause serious burns.
TB Series Iced Tea Brewer Cecilware
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Operation (continued)
NOTICE: Clean and sanitize unit before first use. See
following section, Cleaning.
Tea Brewing Instructions
1. Start each brew cycle with a clean brew funnel and a clean empty tea dispenser.
2. Place a tea bag into the funnel and slide the funnel into the funnel rails until it stops.
3. When the Green Brew Switch Light comes on, press and release the Brew Button.
NOTICE: This tea brewer will not brew until the pre-
set brew temperature (197-203° F) is reached.
4. Allow approximately 3 minutes for the tea concentrate to stop dripping from the Funnel tip.
5. Carefully remove Brew Funnel and discard the used tea bag ONLY AFTER all visible dripping has stopped.
FLAVOR CHART
Cleaning
NOTICE: Do not use scouring cleaners on the urn’s
surfaces. When cleaning stainless steel, only a ph neutral cleaner should be used. Use nylon or plastic brushes (not steel wire brushes) for removing food deposit.
Cleaning and Sanitizing Instructions After Each Brew:
1. Dispose of grounds and rinse brew basket.
2. Rinse dispenser before reuse.
Daily: Clean and sanitize your tea brewer and dispenser at least once every 24 hours.
1. Remove and disassemble the faucet assembly by
unscrewing. Carefully inspect washers. Replace any damaged parts.
2. Place brew funnel, cover, drip tray cover, and faucet components into a warm soapy wash.
3. Clean all components by brushing or scrubbing. Use a bottle brush to wash faucet and faucet mounting location. Wash inside of dispenser.
4. Wipe exterior surfaces. Use only a soft cloth and warm soapy water or stainless steel polish on the outside to avoid scratches.
5. Rinse carefully to remove soap.
6. Prepare a sanitizing solution in accordance with local health department regulations. You may also refer to the US Food and Drug Administration regulation 21 CFR 178.1010 “Sanitizing Solutions” and US Environmental Protection Agency 40 CFR
18.940 “Tolerance exemptions for active and inert ingredients for use in antimicrobial formulations (Food-contact surface sanitizing solutions)”.
7. Follow the instructions provided with the sanitizing agent.
8. Let all sanitized parts drain and dry naturally. DO NOT WIPE THEM DRY.
9. Reassemble brewer and dispenser.
Type of
Tea
Hot Water
Brewing
Concentrate
Cold Water
Dilution
Tea Bag Size
Total
Brew
Time
Unsweet
0.75 gal. (96 oz) in 3 minutes
2.25 gal. (288 oz)
3 oz 6.0 min
Sweet
0.70 gal. (90 oz) in 3 minutes
2.00 gal. (256 oz)
3 oz 5.5 min.
CAUTION: Burn hazard. Water used for
brewing tea is very hot. Use caution when brewing, pouring, or transporting hot tea. Never attempt to move the urn without first draining or allowing contents to cool.
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