CEA DIGITECH vision PULSE 3200 Operator's Manual

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Operator’s manual

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3200

DIGITECH vision PULSE

CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.

C.so E. Filiberto, 27 - 23900 Lecco - Italy

Tel. ++39.0341.22322 - Fax ++39.0341.422646

Cas. Post. (P.O.BOX) 205

E-mail: cea@ceaweld.com - web: www.ceaweld.com

1020HA74L-EN-02/2018 SN - KB xxxxxx

Page 2

ENGLISH

Introduction 2

Description 2

Operating features 2

Technical data 3

Usage limits (IEC 60974-1) 3

How to lift up the system 3

Opening the packaging 3

Installation and connections 3

Connection to the electrical supply 4

Loading wire 4

Assembly of drive rollers 5

Usage norms 5

MIG-MAG / PULSE MIG / DOUBLE PULSE MIG

Welding 5

Spot welding 5

Interval welding 6

Aluminium welding 6

Electrode welding (MMA) 6

TIG welding with “Lift” 7

Maintenance 7

Optional 7

The pointing out of any difficulties

and their elimination 8

Replacing the digital interface PCB 8

Simple automation 8

Meaning of graphic symbols on machine 9

Introduction

Thank you for having purchased our product. Please read instructions on use in this manual as well as the safety rules given in the attached booklet and follow them carefully to get the best performance from the equipment and be sure that the parts have the longest service life possible. This manual will show you the best way to do any maintenance jobs or repairs eventually needed by your equipment to resolve any eventual problems, we do however recommend our customers to arrange to have maintenance and eventual repairs done at our servicing centres as they have the right equipment and the highly qualified personnel is constantly updated. All our machinery and systems are subject to continual development. We must therefore reserve the right to modify their construction and properties.

Description

MULTI-FUNCTION INVERTER GENERATOR FOR MIG-MAG, MMA, and TIG WELDING

The DIGITECH vision PULSE series of multi-function equip- ments are characterised by cutting edge, attractive design combined with latest generation inverter technology and digital welding control. Innovative, technologically advanced, robust, and easy to use, they can be used for very high quality MIG-MAG and Pulse MIG welding for all materials and especially stainless steel and aluminium, reducing repeat work due to spray to a minimum, using electrodes, and in TIG with “Lift” type ignition, and they represent the best solution for all industrial fields and all specialist welding purposes that call for high precision and repeatable results. DIGITECH vision PULSE equipments, fitted with an innovative synergic digital control, colour display, and the extraordinary VISION-ARC meet the needs of those that wish to combine synergy with complete control of all welding parameters. These are systems open to the future evolution of technology the control software can be kept up to date with the latest versions with the help of a personal computer.

Operating features

The main feature of the welding unit DIGITECH vision PULSE 3200 are:

• Metallic main structure with shockproof plastic front frames.

• Controls protected by a visor. Exceptional characteristics for MIG-MAG, MMA, and TIG

• welding with “Lift” type ignition. Synergic digital control (DH) of all welding parameters, dis-

• played via the innovative colour display, also featuring the following functions:

Allows less expert operators to regulate all welding param-

eters in a user-friendly way and extremely easily, choosing the type of program on the basis of the material, wire diameter, and gas used.

- Innovative “VISION ARC” software for controlling all welding parameters. With the special MIG torches you can adjust the welding

parameters at a distance straight from the torch.

- BURN BACK control. At the end of each weld, in any condition and with any material, the digital control ensures a perfect wire cut, prevents the typical “wire globule” from forming and ensures correct arc restriking. WSC Wire start control. This arc striking control device pre-

vents wire from sticking to the workpiece or torch nozzle and ensures precise and smooth arc striking, particularly when welding aluminium. Welding parameters that are controlled digitally by a micro-

processor, are monitored and modified in just a few sec-

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onds, maintaining a consistently precise and stable arc as the welding conditions continue to vary due to the movement of the torch and the irregularities of the parts to be welded. Exclusive SWS “Smart Welding Stop” system at the end of

TIG welding. Lifting up the torch without switching off the arc will introduce a slope down and it will switch off automatically. “Energy Saving” function to operate the power source cool-

ing fan and the torch water cooling only when necessary.

- Auto-diagnostic feature for trouble shooting.

- Password-controlled total or partial equipment access.

• High electrical performance resulting in a reduction in energy consumption. Professional large diameter 4-roller wire feeder that guaran-

• tees precise and constant feeding of the wire. This wire feeder’s principal characteristics are:

Designed for use with all types of solid and core type wire.

- A 24 V direct current ratio motor, fitted with an encoder.

- A gas solenoid valve.

- Wire speed (welding current) and welding voltage adjustment.

- Gas and wire feed test.

- Graduated knobs for precise adjustment of the wire pressure that stays unvaried when the arms open and close. The feeder rollers can be replaced without using any tools.

Technical data

The general technical data of the system are summarized in table 1.

Table 1

DIGITECH vision

Model

Three-phase input 50/60 Hz V 400 ± 20% Mains supply: Z Input power @ I Delayed fuse (I

Power factor / cosφ 0,64 / 0,99

Efficiency degree η 0,83 Open circuit voltage V 63 Current range A 10 ÷ 320 Duty cycle @ 100% (40°C) A 240 Duty cycle @ 60% (40°C) A 270 Duty cycle @ 40% (40°C) A 320 Wires diameter mm 0,6 ÷ 1,2 N° rollers 4 Power output of feeder motor W 100 Rated wire feeding speed m/min 0,5 ÷ 25 Spool

Diameter Weight

Standards

Protection class IP 23 S Insulation class H Dimensions Weight kg 41

WARNING: This equipment complies with EN//IEC 61000-3-12 pro- vided that the maximum permissible system impedance Z

than or equal to 0,037 Ω at the interface point between the user’s supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a

supply with maximum permissible system impedance Z

or equal to 0,037 Ω.

max

Max kVA 18,8

@ 60%) A 25

Ω 0,037

mm 660 - 515 - 290

PULSE 3200

MIG-MAG welding

Ø300

IEC 60974-1 IEC 60974-5

IEC 60974-10

is less

max

less than

max

This system, tested according to EN/IEC 61000-3-3, meets the requirements of EN/IEC 61000-3-11.

Usage limits (IEC 60974-1)

The use of a welder is typically discontinuous, in that it is made up of effective work periods (welding) and rest periods (for the positioning of parts, the replacement of wire and underflush ing operations etc. This welder is dimensioned to supply a I2 max nominal current in complete safety for a period of work of 40% of the total usage time. The regulations in force establish the total usage time to be 10 minutes. The work cycle is considered to be 40% of this period of time. Exceeding the work cycle allowed could cause a trip switch to trip (for further information see the DH control panel manual), which protects the components inside the welding machine against dangerous overheating. After several minutes the overheat cut-off rearms automatically and the welder is ready for use again.

How to lift up the system

Strap the system safely and securely in the slings working from the bottom, then lift up from the ground. This welding machine has a robust handle built into the frame for moving the equipment.

NOTE: These hoisting and transportation devices conform to

European standards. Do not use other hoisting and transportation systems.

Opening the packaging

The system essentially consists of:

• DIGITECH vision PULSE 3200 weld unit.

• Separately:

- MIG-MAG welding torch (optional). Wire-feeder/generator interconnection cable (supplied sep-

arately).

- Coolant unit for welding torch (optional).

- Trolley to carry it around (optional).

Perform the following operations on receiving the apparatus:

Remove the welding generator and all accessories and com-

• ponents from the packaging. Check that the welding apparatus is in good condition; other-

• wise immediately inform the retailer or distributor.

• Check that all the ventilation grilles are open and that there is nothing to obstruct the correct air flow.

Installation and connections

The installation site for the system must be carefully chosen in order to ensure its satisfactory and safe use. The user is responsible for the installation and use of the system in accordance with the producer’s instructions contained in this manual. Before installing the system the user must take into consideration the potential electromagnetic problems in the work area. In particular, we suggest that you should avoid installing the system close to:

• Signalling, control and telephone cables.

• Radio and television transmitters and receivers.

• Computers and control and measurement instruments.

• Security and protection instruments.

Persons fitted with pace-makers, hearing aids and similar equipment must consult their doctor before going near a machine in operation. The equipment’s installation environment must comply to the protection level of the frame. The welding unit is characterized by the following classes:

• IP 23 S protection class indicates that the generator can be used in both interior and exterior environments. The “S” usage class indicates that the generator can be em-

• ployed in environments with a high risk of electrical shocks.

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This system is cooled by means of the forced circulation of air,

and must therefore be placed in such a way that the air may be easily sucked in and expelled through the apertures made in the frame. Assemble the system in the following way:

• Assemble the trolley.

• Fixing the cooling unit to the trolley. Fixing of the welding machine to the trolley and the cooling

• unit (electrical and plumbing connections).

• Connect up the welder to the mains. Connect up the wire-feeder/generator interconnection cable.

•

• Connect up the welding cables.

Instructions for fitting the individual components / optional extras are contained in the relevant packaging.

Connection to the electrical supply

Connection of the machine to the user line (electrical current) must be performed by qualified personnel. Before connecting the welding machine to the mains power supply, make sure that rated voltage and frequency correspond to those provided by the mains power supply and that the welding machine’s power switch is turned to “O”.

Use the welder’s own plug to connect it up to the main power supply. Proceed as follows if you have to replace the plug:

3 conducting wires are needed for connecting the machine

• to the supply. The fourth, which is YELLOW GREEN in colour is used for

• making the “GROUND” connection.

Before connecting the welding machine to the mains power supply, make sure that rated voltage and frequency correspond to those provided by the mains power supply and that the welding machine’s power switch is turned to “O”.

Table 2 shows the capacity values that are recommended for fuses in the line with delays.

Table 2

DIGITECH vision

Model

Input power @ I Delayed fuse (I Duty cycle @ 40% (40°C) A 320 Mains cable

Length Section

Ground cable mm

NOTE: Any extensions to the power cable must be of a suitable diameter, and absolutely not of a smaller diameter than the

special cable supplied with the machine.

Max kVA 18,8

@ 60%) A 25

PULSE 3200

MIG-MAG welding

4 × 2,5

FIG. A

3 4 4 3

Loading wire

•

Fit the reel (diam. 300 mm) on the support so that the wire unrolls clockwise, and center the projecting reference on the support with the relative hold on the reel. Thread the end of the wire into the back guide (Pos. 1, Fig. A)

• on the drawing mechanism. Lift up the idle rolls (Pos. 4, Fig. A) releasing the roll pres-

• sure device (Pos. 2, Fig. A). Make sure that the drive rolls (Pos. 7, Fig. A) have the diameter corresponding to the wire being used stamped on the outside.

• Insert the wire into the central wire guide and the wire guide on the centralised connection (Pos. 5, Fig. A) by a few centimetres. Lower the idle roller holder arms, making sure that the wire slots into the hollow in the motor’s roller. If necessary, adjust the pressure between the rollers by turning the

FIG. B

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FIG. C

relevant screw (Pos. 2, Fig. A). The correct pressure is the minimum that does not allow the rollers to skid on the wire. Excessive pressure will case deformation of the wire and tangling on the entrance of the sheath; insufficient pressure can cause irregular welding.

Assembly of drive rollers

Unscrew the two screws (Pos. 6, Fig. A). Lift up the idle rollholder arm (Pos. 3, Fig. A) and proceed as follows:

Each roller shows the type of wire and diameter on the two

• external sides. Install the right rolls (Pos. 7, Fig. A) making sure the groove is

• in the correct position for the diameter of the wire being used.

Usage norms

CONTROL APPARATUS (Fig. B)

Pos. 1 “DH” control panel. Pos. 2 Centralized torch connection. Pos. 3 17-pole connector for accessories / optional. Pos. 4 Fast coupling positive polarity. Pos. 5 Fast coupling negative polarity. Pos. 6 Mains cable. Pos. 7 Power supply switch. In the “O” position the welder

is off.

Pos. 8 Connector for connecting the cooling system. Pos. 9 Wire - gas test switch.

MIG-MAG / PULSE MIG / DOUBLE

PULSE MIG Welding

To begin MIG-MAG / PULSE MIG / DOUBLE PULSE MIG welding, carry out the following tasks (with the machine switched off).

1 - Connecting the cables (Fig. C)

•

Connect the gas hose to the pressure reducer fitted on the cylinder beforehand.

• Screw the torch onto the centralised connection on the front panel of the welding machine and connect the feed (blue) and return (red) water hoses for cooling the torch to the respective rapid couplings (coloured blue and red) on the front panel of the cooling system.

• Connect up the earthing system cable to the rapid coupling marked by a - (negative) symbol and then the relevant ground clamps to the piece being welded or to its support in an area free from rust, paint and grease. Using particularly long earthing cables reduces the voltage and causes some problems from increased resistance and inductance of the cables that could cause faulty welding. Follow instructions to avoid these problems:

Use earthing and extension cables with appropriate sec-

tion. Lay out the cables as a flat as possible to prevent them

from coiling up.

2 - Welding

1) Switch the welding machine on by moving the power supply switch to I (Pos. 7, Fig. B).

2) Make the adjustments and do the parameter settings on the DH control panel (for further information see the DH control panel manual).

3) Load the wire using the motor test button (Pos. 9, Fig. B), after having removed the wire guide nozzle from the torch to allow the wire to come out freely during loading (remember that the wire guide nozzle must correspond to the diameter of the wire used).

4) Open the tap on the cylinder slowly and adjust the reducer knob to obtain a pressure of about 1,3 to 1,7 bar, and then activate the gas test button and regulate the flow to a value between 14 and 20 lit/min to suit the current used for welding.

5) The welding machine is ready to weld. Start welding by moving close to the welding point and press the torch button.

6) Once welding has been completed remove any slag, switch off the machine (which is only to be done when the fan is not running), and close the gas cylinder.

Spot welding

The substantial difference with MIG-MAG welding is essentially related to the torch and the adjustments that must be made on the DH control panel.

The gas guide nozzle specifically for spot welding must be

•

fitted on the torch (see Fig. D).

• On the DH control panel, select the spot welding mode and

set the time.

To begin spot welding:

Press the torch button to start the welding current and wire

•

feed.

• When the spot welding time expires, the wire feed stops au-

tomatically. When the torch button is pushed again a new welding cy-

•

cle starts.

• Release the torch button.

FIG. D

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Interval welding

The basic difference from spot welding is the addition of an additional time known as the “stitch pause”. On the DH control panel, select the interval welding mode and then set the following times for it:

• Stitch time.

• Stitch pause. To begin interval welding:

Press the torch button to start the welding current and wire

• feed. At this point the welding machine automatically carries out a

• succession of welded portions followed by a pause, according to the times entered previously. This procedure stops automatically only when the torch button is released. When the torch button is pushed again the torch begins a

• new interval welding cycle.

Aluminium welding

To weld with aluminum wire proceed as follows:

• Replace the drive rolls with special ones for aluminium wire.

• Use a torch with a 3M cable and a carbon Teflon sheath. Set the pressure between the drive rollers at the minimum,

• by turning the screw provided. Use argon gas at a pressure of 1,3 - 1,7 bar and regulate

• the flow to a value between 14 and 20 lit/min to suit the current used for welding.

Table 3

Welding

thickness (mm)

1,2 ÷ 2 1,5 ÷ 3

3 ÷ 5

5 ÷ 12

≥ 12 ≥ 20

Ø ELECTRODE

(mm)

1 10-50 10-50 1,6 50-80 50-80 2,4 80-150 80-150 3,2 150-250 150-250

4 200-400 200-400

Ø electrode

(mm)

1,6

2,5

3,25

≥ 5

Tungsten

Ce 1%

Ø electrode

(mm)

1,6

2,5

3,25

4 5 6

ELECTRODE TYPE

Current adjustment field (A)

TIG DC

Grey

Table 4

Current (A)

30 ÷ 60

40 ÷ 75 60 ÷ 110 95 ÷ 140

140 ÷ 190 190 ÷ 240 220 ÷ 330

Table 5

Tungsten

Rare ground 2%

Turchoise

Electrode welding (MMA)

On the DIGITECH vision PULSE 3200 machine, electrode welding is used to weld most metals (different types of steel, etc.) using coated rutilic and basic electrodes with diameters ranging from Ø 1.6 mm to Ø 6 mm, and devices that the user can adjust for “Arc Force”, “Hot Start”, and Anti-sticking functions to avoid the electrodes sticking.

1) Connecting the welding cables (Fig. E): Disconnect the machine from the mains power supply and

connect the welding cables to the output terminals (Positive and Negative) of the welding machine, attaching them to the clamp and ground with the polarity specified for the type of electrode being used (Fig.E). Always follow the electrode manufacturer’s instructions. The welding cables must be as short as possible, they must be near to one another, positioned at or near floor level. Do not touch the electrode clamp and the ground clamp simultaneously.

2) Switch the welding machine on by moving the power supply switch to I (Pos. 7, Fig. B).

3) Make the adjustments and do the parameter settings on the DH control panel (for further information see the DH control panel manual).

4) Carry out welding by moving the torch to the workpiece. Strike the arc (press the electrode quickly against the metal and then lift it) to melt the electrode, the coating of which forms a protective residue. Then continue welding at an inclination of about 60° compared with the metal in relation to the direction of welding.

FIG. E

PART TO BE WELDED

The part to be welded must always be connected to ground in order to reduce electromagnetic emission. Much attention must be afforded so that the ground connection of the part to be welded does not increase the risk of accident to the user or the risk of damage to other electric equipment. When it is necessary to connect the part to be welded to ground, you should make a direct connection between the part and the ground shaft. In those countries in which such a connection is not allowed, connect the part to be welded to ground using suitable capacitors, in compliance with the national regulations.

FIG. F

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WELDING PARAMETERS

Table 3 shows some general indications for the choice of electrode, based on the thickness of the parts to be welded. The values of current to use are shown in the table with the respective electrodes for the welding of common steels and low-grade alloys. These data have no absolute value and are indicative data only. For a precise choice follow the instructions provided by the electrode manufacturer. The current to be used depends on the welding positions and the type of joint, and it increases according to the thickness and dimensions of the part. The current intensity to be used for the different types of welding, within the field of regulation shown in table 4 is:

• High for plane, frontal plane and vertical upwards welding.

• Medium for overhead welding.

Low for vertical downwards welding and for joining small pre-

•

heated pieces. A fairly approximate indication of the average current to use in the welding of electrodes for ordinary steel is given by the following formula:

I = 50 × (Øe - 1)

Where: I = intensity of the welding current Øe = electrode diameter Example: For electrode diameter 4 mm

I = 50 × (4 - 1) = 50 × 3 = 150A

TIG welding with “Lift”

In the TIG process welding is achieved by melting the two metal pieces to be joined, with the possible addition of material from the outside, using an arc ignited by a tungsten electrode. The “Lift” type ignition used in DIGITECH vision PULSE equipments makes it possible to reduce tungsten inclusions on ignition to a minimum. The molten bath and the electrode are protected by and inert gas (for example, Argon). This type of welding is used to weld thin sheet metal or when elevated quality is required.

1) Connecting the welding cables (Fig. F):

Connect one end of the gas hose to the gas connecter on

• the TIG torch and the other end to the pressure reducer on the inert gas cylinder (Argon or similar).

• With the machine switched off:

Connect the ground cable to the snap-on connector

marked + (positive). Connect the relative ground clamp to the workpiece or

to the workpiece support in an area free of rust, paint, grease, etc.. Connect the TIG torch power cable to the snap-on con

nector marked - (negative).

2) Switch the welding machine on by moving the power supply switch to I (Pos. 7, Fig. B).

3) Make the adjustments and do the parameter settings on the DH control panel (for further information see the DH control panel manual).

4) Open the gas cylinder and regulate the flow by adjusting the valve on the TIG torch by hand.

5) Ignite the electric arc by contact, using a decisive, quick movement without dragging the tungsten electrode on the piece to be welded (“Lift” type ignition).

6) The welder has a SWS “Smart Welding Stop” system for the end of TIG welding. Lifting up the torch without switching off the arc will introduce a slope down and it will switch off automatically.

7) When you have finished welding remember to shut the valve on the gas cylinder.

Table 5 shows the currents to use with the respective electrodes for TIG DC welding. This input is not absolute but is for your guidance only; read the electrode manufacturers’ instructions for a specific choice. The diameter of the electrode to use is directly proportional to the current being used for welding.

Maintenance

ATTENTION: Cut off the power supply to the equipment be-

fore effecting any internal inspection.

DIGITECH vision PULSE 3200

IMPORTANT: For fully electronic welding machines, remov-

ing the dust by sucking it into the machine by the fans, is of utmost importance.

In order to achieve correct functioning of the machine, proceed as described:

Periodic removal of accumulations of dirt and dust inside the

• equipment using compressed air. Do not point the jet of air directly at the electrical parts as this could damage them. Periodical inspection for worn cables or loose connections

• that could cause overheating.

TORCH

The torch is subjected to high temperatures and is also stressed by traction and torsion. We recommend not to twist the wire and not to use the torch to pull the welder. As a result of the above the torch will require frequent maintenance such as:

• Cleaning welding splashes from the gas diffuser so that the gas flows freely.

• Substitution of the contact point when the hole is deformed. Cleaning of the wire guide liner using trichloroethylene or

• specific solvents.

• Check of the insulation and connections of the power cable; the connections must be in good electrical and mechanical condition.

SPARE PARTS

Original spares have been specifically designed for our equipment. The use of spares that are not original may cause variations in the performance and reduce the safety level of the equipment. We are not liable for damage due to use of spare parts that are not original.

Optional

NOTE: The digital control unit of the generator is fitted with a

control recognition device which allows it to identify which device is connected and take action accordingly.

REMOTE CONTROL ANALOG RC

This command (must be inserted in the relevant connector at Pos. 3, Fig. B) and:

• Completely replaces the ENCODER - SX knob on the welding machine’s DH control panel. Partially (depending on the welding process selected) re-

• places the ENCODER - DX knob on the welding machine’s DH control panel (for further information see the DH control panel manual).

Page 8

AIR AND/OR WATER COOLED UP/DOWN TORCH

This command (must be inserted in the relevant connector at Pos. 3, Fig. B) and works as an alternative:

To the ENCODER - SX knob on the welding machine’s DH

• control panel. In “synergic” MIG MAG and “manual” MIG MAG welding processes, by pressing the two right (+) and left (-) buttons you can regulate the values for the synergic welding parameters. To the ENCODER - DX knob on the welding machine’s DH

• control panel. In the JOB welding process, by pressing the two right (+) and left (-) buttons you can scroll the welding points set previously.

PUSH-PULL TORCH

The push-pull torch makes it possible to improve the aluminium wire feed, using the motor on the torch itself. The parameters normally regulated using the ENCODER - SX knob on the welding machine’s VS control panel, are now regulated using the potentiometer on the torch itself, when this torch is on.

The pointing out of any difficulties

and their elimination

The supply line is attributed with the cause of the most common difficulties. In the case of breakdown, proceed as follows:

1) Check the value of the supply voltage.

2) Check that the power cable is perfectly connected to the

plug and the supply switch.

3) Check that the power fuses are not burned out or loose.

4) Check whether the following are defective:

• The switch that supplies the machine

• The plug socket in the wall

• The generator switch

NOTE: Given the required technical skills necessary for the repair of the generator, in case of breakdown we advise you to

contact skilled personnel or our technical service department.

ANALOGUE INPUTS

These inputs must be piloted by a direct voltage that can be regulated between 0V and 10V. Their input impedance exceeds 400 kΩ (to enable functionality of these inputs the voltage between terminals P(-) and R (+) must exceed 0,5V).

• PARAMETER REGULATION - A • Terminals P(-) / R (+) By regulating the voltage on this input between 1V and 10V the welding synergy parameters (WELDING WORKPIECE THICKNESS, WELDING CURRENT, WIRE SPEED) are regulated from the minimum to the maximum value.

• PARAMETER REGULATION - V • Terminals P(-) / S (+) By regulating the voltage on this input between 1V and 10V the welding parameters (ARC LENGTH, WELDING VOLTAGE, ELECTRONIC INDUCTANCE) are regulated from the minimum to the maximum value.

DIGITAL OUTPUTS

Activating digital output signals means closing a clean contact.

• ARC ON • Terminals T / L The welding machine activates this signal when it detects current passing through the welding circuit.

Replacing the digital interface PCB

Proceed as follows:

• Unscrew the 4 screws fastening the front rack panel.

• Remove both the adjustment knobs.

• Extract wiring connectors from the digital interface PCB.

• Unscrew the nuts and washers on the support. Remove the digital interface PCB by lifting it out of its sup-

• ports. Proceed vice versa to assemble the new digital interface

• PCB.

Simple automation

This paragraph describes how to interface the welding machine with an automatic welding equipment. The connection signs are marked and available on the “17-pole connector for accessory / optional extra connections” (Connector CA - see the “Wiring diagram” and “Wiring Diagram Legend” paragraphs).

DIGITAL INPUTS

Activating a digital input signal means applying a clean closed contact to it.

• TORCH BUTTON • Terminals C / D (COM) When this signal is activated, the welding machine starts the welding process.

• UP SIGNAL • Terminals D (COM) / F When this signal is activated, the welding machine increases the value set beforehand for the welding synergy parameters.

• DOWN SIGNAL • Terminals D (COM) / E When this signal is activated, the welding machine decreases the value set beforehand for the welding synergy parameters.

Page 9

Meaning of graphic symbols on machine

Power supply switch

System for use in environments with increased risk of electroshock

Product suitable for free circulation in the European Community

Danger! high voltage

Grounding

Negative pole snap-in connector

Warning!

Before using the equipment you should carefully read the instructions included in this manual

Danger! Parts moving

It is forbidden to use gloves

Positive pole snap-in connector

Special disposal

Page 10

Wiring diagram

COLOUR KEY

AN Orange-Black Ar Orange AR Sky Blue-Red Az Sky Blue Bc White Bl Blue

BN White-Black Gg Grey Gl Yellow GV Yellow-Green Mr Brown NA Black-Sky Blue

Nr Black RN Red-Black Ro Pink Rs Red Vd Green Vl Violet

Page 11

KEY TO THE ELECTRICAL DIAGRAM

•1 •2 •3 •4 •5 •6 •7 •8 •9 •10 •11 •12

C C2 CA CHR CM Cp CT D2 EVG F-EMC IL L2

•13 •14 •15 •16 •17 •18 •19 •20 •21 •22 •23 •24

ME MIH MIL MV1-2 P1 P2 PPG PPM PT R R2 RP

•25 •26 •27 •28 •29 •30 •31 •32 •33 •34

RS S-INT DIG S-INV S-LINK S-MC S-PS TA TH2 TP VR

•1 Capacitor •2 SNUBBER capacitor for output diodes •3 17 pin connector for remote control connections •4 Cooling system power connector •5 Drive

motor connector •6 Quick connection protection capacitor •7 Torch connector •8 Secondary diode •9 Gas solenoid valve •10 EMC filter •11 Power supply switch •12 Secondary inductor •13 Drive motor with encoder •14 Primary upper IGBT module •15 Lower primary IGBT module •16 Fan motor •17 Main primary transformer (start) •18 Main primary transformer (end) •19 Gas testing button •20 Motor testing button •21 Torch button •22 Resistor •23 Output diode snubber resistor •24 Primary rectifier •25 Secondary rectifier •26 Digital interface PCB •27 Inverter PCB •28 Capacitors PCB •29 Motor control PCB

•30 Power Source PCB •31 Hall effect transformer •32 Secondary thermostat •33 Main transformer •34 Output diodes snubber varistor

2101AA87

Page 12

Page 13

Lista ricambi

LEGGERE ATTENTAMENTE

Spare parts list

READ CAREFULLY

3200

DIGITECH vision PULSE

CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.

C.so E. Filiberto, 27 - 23900 Lecco - Italy

Tel. ++39.0341.22322 - Fax ++39.0341.422646

Cas. Post. (P.O.BOX) 205

E-mail: cea@ceaweld.com - web: www.ceaweld.com

Page 14

Lista ricambi

Spare parts list

Pos. Cod. Descrizione Description

1 352461 Visiera rack frontale Front rack transparent visor

2 439384

3 378020 Display Display

4 438849 Manopola senza indice Ø22mm Ø22mm Knob without index

5 438888 Manopola senza indice Ø29mm Ø29mm Knob without index 6 468725 Adesivo logo CEA Ø30mm CEA logo sticker Ø30mm 7 352473 Pannello frontale senza adesivo logo CEA Ø30mm Front panel without CEA logo sticker Ø30mm 8 236642 Attacco Euro con tubetto guidafilo Euro connection with wire guide tube 9 434243 Tubetto guidafilo 120mm 120mm Wire guide tube

10 419051

11 403611 Attacco rapido Quick connection 12 420685 Coperchio lato sinistro con adesivo logo CEA Left cover with CEA logo sticker

Pannello rack, con adesivo

"DIGITECH", senza display

Connettore 17 poli per collegamento

accessori / optional

Rack panel with "DIGITECH" sticker without display

17 Pin connector for remote control connections

Page 15

Pos. Cod. Descrizione Description

13 420578 Coperchio superiore Top cover 14 438111 Maniglia Handle 15 427883 Pressacavo con ghiera Cable clamp with lock ring 16 468286 Adesivo interruttore alimentazione Mains switch sticker 17 438720 Manopola interruttore alimentazione Mains switch knob 18 235948 Cavo alimentazione Mains cable 19 352459 Pannello posteriore Rear panel 20 485040 Tubo gas Gas tube 21 419049 Connettore alimentazione impianto di raffreddamento Cooling system power connector 22 420687 Coperchio lato destro con adesivo logo CEA Right cover with CEA logo sticker 23 414326 Chiavistello Lock

Page 16

Pos. Cod. Descrizione Description

24 404930 Basamento Base 25 241840 Mozzo bobina Spool holder 26 Pag. 6 Meccanismo di trascinamento Wire feed mechanism assembly 27 488315 Condensatore di protezione attacco rapido Quick connection protection capacitor 28 400000 Adattatore Adaptor 29 444469 Motoriduttore con encoder Drive motor with encoder 30 453832 Scatola protezione motoriduttore Drive motor protection box 31 443084 Montante Separation 32 454508 Pulsante Push button

Page 17

33 34 35 36 37 38 39 56

EVG

(assembly)

45464748

Pos. Cod. Descrizione Description

33 435760 Interruttore alimentazione Mains switch 34 376887 Filtro EMC EMC Filter 35 425938 Elettrovalvola Solenoide valve 36 377134 Scheda condensatori Capacitors PCB 37 377113 Scheda power source Power source PCB 38 377110 Scheda comando motore Motor control PCB 39 413496 Assieme cablaggio ausiliario con flat cable Auxiliary wiring with flat cable assembly 40 449585 Pianale superiore Upper plate 41 481424 Trasformatore principale Main transformer 42 463222 Staffa trasformatore principale Main transformer support 43 481954 Trasformatore ad effetto di Hall Hall effect transformer 44 418873 Condensatore di protezione attacco rapido Quick connection protection capacitor 45 247494 Induttore secondario Secondary inductor 46 478846 Termostato primario Primary thermostat 47 286019 IGBT primario Primary IGBT 48 240474 Complessivo inverter primario Primary inverter assembly 49 455512 Raddrizzatore primario Primary rectifier 50 377105 Scheda di snubber secondaria Snubber secondary PCB 51 486383 Motore ventilatore Fan motor 52 478786 Termostato secondario Secondary thermostat 53 423236 Diodo secondario Secondary diode 54 377149E Scheda interfaccia digitale Digital Interface PCB 55 454150 Encoder Encoder 56 413423 Flat cable Flat cable

Page 18

5 13 23 1

Complessivo meccanismo di

trascinamento a 4 rulli

Complete entrainment mechanism with 4 rolls

3 16 15 14

4 20 21 22

2050H944

Pos. Cod. Descrizione Description

1 307271 Base meccanismo di trascinamento Wire feed mechanism base 2 437075 Dispositivo di pressione rulli Pressure device 3 356963 Complessivo leva di pressione sinistra Pressure arm left complete

4 356964 Complessivo leva di pressione destra Pressure arm right complete

5 449038 Perno fissaggio ingranaggio Axle to geared adapter 6 435070 Complessivo ingranaggio Geared adpter complete 7 Tab. A Rullo inferiore Ø37mm Feed roll Ø37mm 8 487805 Vite di fissaggio ingranaggio Fixing screw gear 9 441210 Molla di pressione Pressure spring

10 487897 Perno per meccanismo 4R Axle shaft for 4R mechanism

11 424042 Rondella anteriore 8x20x0,5mm 8x20x0,5mm Front spacer 12 458902 Rullo superiore Ø30mm Pressure roll Ø30mm 13 424051 Distanziale posteriore Rear spacer 14 676510 Spina elastica Pin pressure device 15 435294 Inserto in ottone M5 Brass insert M5 16 423135 Dado ad incasso M5 4 Cornered nut M5 17 487808 Vite di fissaggio M4x8mm Fixing screw M4x8mm 18 441207 Molla per leva di pressione Spring pressure arm 19 434275 Guida filo entrata Inlet wire guide 20 612083 Dado M6 Nut M6 21 435065 Ingranaggio principale Main gear 22 487807 Vite di fissaggio ingranaggio principale Fixing screw main gear 23 690398 Vite di fissaggio M5x10mm Fixing screw M5x10mm

Page 19

Rulli di trascinamento

Drive mechanism

FILO

WIRE

Acciaio

Steel

Alluminio "TWIN"

"TWIN" aluminum

Filo animato

Cored wire

Ordinazione dei pezzi di ricambio

Diametro filo

Wire diameter

0,6 ÷ 0,8 mm 0,8 ÷ 1,0 mm 1,0 ÷ 1,2 mm

0,8 ÷ 1,0 mm 1,0 ÷ 1,2 mm

1,0 ÷ 1,2 mm 458950 458902 -

Rullo inferiore

(doppia cava) Ø37 mm

Lower roller

(double slot) Ø37 mm

Per la richiesta di pezzi di ricambio indicare chiaramente:

1) Il numero di codice del particolare

2) Il tipo di impianto

3) La tensione e la frequenza che rileverete dalla targhetta dei dati posta sull’impianto

4) Il numero di matricola

ESEMPIO

N° 2 pezzi, codice n. 420577 - per l’impianto DIGITECH vision

PULSE 3200 - 400 V - 50/60 Hz - Matricola n° ......................

..............

458903 458905 458915

458968 458970

Rullo superiore

(cava singola) Ø30 mm

Upper roller

(single slot) Ø30 mm

458902 458902 458902

458979 (0,8 mm) - 458981 (1,0 mm) 458981 (1,0 mm) - 458984 (1,2 mm)

Ordering spare parts

030895 030897

To ask for spare parts clearly state:

1) The code number of the piece

2) The type of device

3) The voltage and frequency read on the rating plate

4) The serial number of the same

EXAMPLE

N. 2 pieces code n. 420577 - for DIGITECH vision PULSE

3200 - 400 V - 50/60 Hz - Serial number ...............................

......................

TWIN kit TWIN kit

Page 20

Operator’s manual

READ CAREFULLY

32 • 33 • 40 • 50

DH / VS

CEA COSTRUZIONI ELETTROMECCANICHE ANNETT ONI S.p.A.

C.so E. Filiberto, 27 - 23900 Lecco - Italy

Tel. ++39.0341.22322 - Fax ++39.0341.422646

Cas. Post. (P.O.BOX) 205

E-mail: cea@ceaweld.com - web: www.ceaweld.com

Page 21

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Welding machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Wire feeder control panel (not used with DH 32 and VS 32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

WELDING MODE SELECTION Key (not used with DH 32 and VS 32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Switching on the welding machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Language selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Screen saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

WELDING PROCESS SELECTION Menu (PROCESS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

MIG-MAG, MIG pulse/dual pulse (Vision.PIPE, Vision.COLD, Vision.POWER, Vision.ULTRASPEED only if activated) . 8

1 - PROGRAM SELECTION Menu (PROGRAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 - WELDING MODE SELECTION Menu (MODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 - SPECIAL FUNCTIONS Menu (SET UP Fx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 - PRE-SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5 - WELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6 - HOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

7 - WIRE LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8 - DOUBLE FEEDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

ENGLISH

MMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1 - PROGRAM SELECTION Menu (PROGRAM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2 - SPECIAL FUNCTIONS Menu (SET UP Fx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3 - PRE-SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4 - WELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5 - HOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6 - ACTIVATING THE VRD DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

TIG LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1 - SPECIAL FUNCTIONS Menu (SET UP Fx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2 - PRE-SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3 - WELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4 - HOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

JOB/SEQUENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

1 - Creating and saving / editing and overwriting a JOB/SEQUENCES (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2 - JOB/SEQUENCES SELECTION Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3 - PRE-SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4 - WELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5 - HOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Page 22

Error condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

SETUP Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

JOB EDIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

SEQ EDIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

CONFIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

FACTORY RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

INFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

NETWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

ERROR LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

ADVANCED SETUP Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

ADVANCED CONFIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

ADVANCED MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

EQUIPMENT LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

WELD LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Page 23

Introduction

This manual describes the functions of the software operating the following control panels:

• DH 32 VS 32

• DH 33 + HT5 VS 33 + HT5

• DH 40 + HT5 VS 40 + HT5

• DH 50 + HT5 VS 50 + HT5

Functioning of the panels listed above is identical (the functions are the same but the characteristics differ depending on the type of machine they are fitted on (e.g.: current regulation field).

General notes

•

Any adjustments/changes made on the welder control panel are also displayed automatically on the drag-and-drop control panel and vice versa, the images on the displays of both weld system components could however differ one from the other, as the displays are consistent with adjustments/changes but also independent as far as visualization is concerned.

•

The adjustments / changes made are immediately available to the operator, unless indicated otherwise in the manual.

Welding machine control panel

The panel on the generator has four keys, two encoders, and a colour display. The figure below shows the panel. The figure below shows the image of the panel.

MENU KEY ENTER/MEM KEY

SX KEY DX KEY

ENCODER KNOB - SX ENCODER KNOB - DX

VISION S

CREEN

“DH” / “VS” CONTROL PANEL

W ire feeder control panel (not used with DH 32 and VS 32)

The HT5 wire feeder panel has 2 keys, 2 encoders and 7 LEDs in the upper section and 4 keys and 5 LEDs in the lower section.

The figure below shows the panel. The figure below shows the image of the panel.

PARAMETER DISPLAY S

PARAMETER SELECTION LED - A

PARAMETER SELECTION K

ENCODER KNOB - A

WELDING MODE SELECTION K

WELDING MODE SELECTION LED

CREEN - A

EY - A

WIRE KEY

“HT5” CONTROL PANEL

HOLD Function LED PARAMETER DISPLAY SCREEN - V PARAMETER SELECTION LED - V PARAMETER SELECTION KEY - V ENCODER KNOB - V GAS KEY SPECIAL FUNCTIONS (FX) KEY SPECIAL FUNCTIONS (FX) LED

Page 24

WELDING MODE SELECTION Key (not used with DH 32 and VS 32)

Each time this is pushed the following welding modes can be selected (only for pulsed and double pulsed MIG, synergic and manual welding processes) on the feeder (on the welding machine the welding mode is selected using a specific menu - see the appropriate paragraphs) according to a specific sequence:

2T LED

4T LED

WELDING MODE SELECTION LED

CRATER LED

SPOT LED

TWO STROKE (2T)

Pressing the TORCH TRIGGER starts the welding cycle, which will stop when it is released.

FOUR STROKE (4T)

1) Pressing and releasing the TORCH TRIGGER will start the welding cycle.

2) Pressing and releasing the TORCH TRIGGER will stop the welding cycle.

CRA TER 2T

1) When the TORCH TRIGGER is pushed the arc ignites and the parameters assume the values for the “initial crater” for a time set by means of the INITIAL CRATER DURATION (F10) function.

After that the parameter values become those for “welding” for a time defined by the INITIAL SLOPE (F11) function.

2) When the TORCH TRIGGER is released the parameters take on the “final crater” values for a time set by means of the FINAL CRATER TIME (F15) function, for a period of time set using the FINAL SLOPE (F12) function.

CRA TER 4T

1) When the TORCH TRIGGER is pushed the arc ignites and the parameters assume the values for the “initial crater”.

2) When the TORCH TRIGGER is released the parameters take on the “welding” values for a time set using the INITIAL SLOPE (F11) function.

3) When the TORCH TRIGGER is pushed again the parameters take on the “final crater” values for a time defined using the FINAL SLOPE (F12) function.

4) Releasing the TORCH TRIGGER will end the welding cycle.

SPOT WELDING

This is used so that on pressing the TORCH TRIGGER spot welding is done for a time period set beforehand (in seconds), after which the arc switches off automatically.

STITCH WELDING

2T LED (

4T LED (

2T LED (

4T LED (

2T LED (

) switched on

) switched on - CRATER LED ( ) switched on

) switched on - SPOT LED ( ) switched on

) switched on - SPOT LED ( ) flashing

To begin stitch welding:

1) Press the TORCH TRIGGER to start the welding current and wire feed.

At this point the welding machine automatically carries out a succession of welded portions followed by a pause, according to

the times entered previously.

This procedure stops automatically only when the TORCH TRIGGER is released.

2) When the TORCH TRIGGER is pushed again the torch begins a new interval welding cycle.

CYCLE

4T LED (

) switched on - CRATER LED ( ) flashing

■ STANDARD

1) When the TORCH TRIGGER is pushed the arc ignites and the parameters assume the values for the “initial crater”.

2) When the TORCH TRIGGER is released the parameters take on the “welding” values for a time set using the INITIAL SLOPE (F11) function.

3) When the TORCH TRIGGER is pushed and released within 1 second, the parameters activated are those set for the “cycle”

functions. The operation can be repeated by switching between the “cycle” level and the “welding” level an infinite number of times.

4) When the TORCH TRIGGER is pushed and held down for a period of time of more than 1 second, the parameters activated

are those with the values for the “final crater” for a period of time defined using the FINAL SLOPE (F12) function.

Releasing the TORCH TRIGGER will end the welding cycle.

■ ADVANCED

In ADVANCED operating mode, in addition to the settings described above, the welder is able to set the up “slope” (FIRST SLOPE (F18)) and down “slope” (SECOND SLOPE (F21)) for the “cycle” level.

Page 25

Switching on the welding machine

When the unit is switched on the welding machine's VISION SCREEN, shows the logo as shown below:

VISION Screen

During this operation, on the DH / VS panel:

• All the keys and all the encoders are disabled.

Language selection

MENU KEY ENTER/MEM KEY

LANGUAGE ENGLISH

ADVANCE CONFIGURATION DISABLED ADVANCE WELDING MODE DISABLED

SX KEY DX KEY

COOLING MODE ON DEMAND WIRE LOAD BY GUN DISABLED WIRE LOAD SPEED 0.8 m/min

ENCODER KNOB - SX ENCODER KNOB - DX

“DH” / “VS” CONTROL PANEL

On the VISION S

CREEN the DEFAULT language set by is ENGLISH.

To select another language, proceed as follows:

• Open the SETUP Menu by holding the SX K

• Select the CONFIG Menu by rotating the ENCODER K

• Push the ENTER/MEM K

EY to open the CONFIG Menu.

• Select the LANGUAGE Sub-menu by rotating the ENCODER K

• Select the language required by rotating the ENCODER K

• Push the MENU K

• Push the MENU K Once this has closed, the VISION S

EY to close the CONFIG Menu. EY to close the SETUP Menu.

CREEN will show the various text / screens in the language selected.

EY down for at least 5 consecutive seconds.

NOB - SX until the correct icon is reached.

NOB - SX.

NOB - DX.

Screen saver

After a pause or period of inactivity of the welding machine:

• The VISION S

• On both the HT5 displays for the wire feeder, “CEA” appears and scrolls continuously.

CREEN shows the SCREEN SAVER.

VISION SCREEN

VISION Screen Display HT5 (not used with DH 32 and VS 32)

The SCREEN SAVER mode can be exited in one of the following ways:

• By pushing any key or moving any knob on the welding machine's panel or that of the wire feeder.

• Starting the welding process, in which case the welding is activated in context.

• Moving a remote control.

When the SCREEN SAVER is exited, the welding machine goes back to the working condition prior to activation of the screen saver.

Page 26

WELDING PROCESS SELECTION Menu (PROCESS)

“DH” / “VS” CONTROL PANEL

To access the PROCESS SELECTION Menu (PROCESS) push the MENU KEY.

MENU KEY ENTER/MEM KEY

MIG PULSE

MIG DUAL PULSE MIG/MAG SYNERGIC MIG/MAG MANUAL VISION.COLD VISION.PIPE VISION.POWER

1011 Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

ENCODER KNOB - SX

MENU KEY ENTER/MEM KEY

VISION.POWER VISION.ULTRASPEED MMA TIG LIFT TIG LIFT PULSE JOB

SEQUENCES

1011 Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

ENCODER KNOB - SX

MENU KEY Provides access to the next menus. ENCODER K ENTER/MEM K

NOB - SX Select the welding process.

EY This key is used to access PRE-SETTING for the process selected.

The following processes are available:

• MIG PULSE (only DH)

• MIG DUAL PULSE (only DH)

• MIG-MAG SYNERGIC

• MIG-MAG MANUAL

• VISION.COLD (if activated)

• VISION.PIPE (if activated)

• VISION.POWER (if activated)

• VISION.ULTRASPEED (if activated)

• MMA

• TIG LIFT

• TIG LIFT PULSE

• JOB (if JOBS have been created)

• SEQUENCES (if SEQUENCES have been created)

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

It is not possible to access the PROCESS SELECTION Menu (PROCESS) via the HT5 control panel.

Page 27

MIG-MAG, MIG pulse/dual pulse (Vision.PIPE, Vision.COLD, Vision.

POWER, Vision.ULTRASPEED only if activated)

1 - PROGRAM SELECTION Menu (PROGRAM)

“DH” / “VS” CONTROL PANEL

To access the PROGRAM SELECTION Menu (PROGRAM) push the MENU KEY.

MENU KEY ENTER/MEM KEY

PRG MATERIAL Ø GAS 1011 Fe G3 SI-1 0.8 Ar 16-20% CO2

1012 Fe G3 SI-1 1.0 Ar 16-20% CO2 1013 Fe G3 SI-1 1.2 Ar 16-20% CO2 1014 Fe G3 SI-1 1.6 Ar 16-20% CO2 1021 Fe G3 SI-1 0.8 Ar 11-15% CO2

1/50

1011 Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

ENCODER KNOB - SX

MENU KEY Used to access subsequent menus if there are any. ENCODER K ENTER/MEM K

NOB - SX Select the welding program.

EY Used to access PRE-SETTING of the program selected.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

It is not possible to access the PROGRAM SELECTION Menu (PROGRAM) via the HT5 control panel.

2 - WELDING MODE SELECTION Menu (MODE)

“DH” / “VS” CONTROL PANEL

To access the WELDING MODE SELECTION Menu (MODE) push the MENU KEY.

MENU KEY ENTER/MEM KEY

TWO STROKE (2T)

FOUR STROKE (4T)

CRATER 2T CRATER 4T SPOT WELDING STITCH WELDING

1011 Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

ENCODER KNOB - SX

MENU KEY Used to access subsequent menus if there are any. ENCODER K

ENTER/MEM K

NOB - SX Select the welding mode.

Used to access the PRE-SETTING for the program selected beforehand, in the MODE

chosen.

Page 28

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

To access the WELDING MODE SELECTION Menu (MODE) push the WELDING MODE SELECTION KEY.

WELDING MODE SELECTION K

WELDING MODE SELECTION LED

WELDING MODE SELECTION KEY Scrolls the various welding modes available in succession. WELDING MODE SELECTION LED Displays the welding mode selected.

3 - SPECIAL FUNCTIONS Menu (SET UP Fx)

“DH” / “VS” CONTROL PANEL

To access the SPECIAL FUNCTIONS Menu (SET UP Fx) push the MENU KEY.

MENU KEY ENTER/MEM KEY

DX KEY

POST GAS 1.0 s

1011 Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

ENCODER KNOB - SX ENCODER KNOB - DX

DEFAULT

MENU KEY Used to access subsequent menus if there are any. ENCODER K

ENTER/MEM K

DX KEY

ENCODER K

NOB - SX Used to select the various SPECIAL FUNCTIONS (Fx).

Used to access the PRE-SETTING for the program selected beforehand, in the MODE chosen and with the changes made to the SPECIAL FUNCTIONS (Fx).

If held down for 2 seconds it makes it possible to return the value for the SPECIAL FUNCTION (Fx) selected to the DEFAULT value.

NOB - DX Used to change the selected SPECIAL FUNCTION (Fx) value.

Page 29

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

To access the SPECIAL FUNCTIONS Menu (SET UP Fx) push the SPECIAL FUNCTIONS (FX) KEY.

PARAMETER DISPLAY SCREEN - V

ENCODER KNOB - A

ENCODER KNOB - V

SPECIAL FUNCTIONS (FX) KEY SPECIAL FUNCTIONS (F

X) LED

PARAMETER DISPLAY SCREEN - A Displays the selected SPECIAL FUNCTION (Fx). ENCODER K PARAMETER DISPLAY S ENCODER K

SPECIAL FUNCTIONS (F

SPECIAL FUNCTIONS (FX) LED

NOB - A Used to select the various SPECIAL FUNCTIONS (Fx).

CREEN - V Displays the value for the selected SPECIAL FUNCTION (Fx).

NOB - V Used to change the selected SPECIAL FUNCTION (Fx) value.

X) KEY

Only enables entering and exit afterwards from the SPECIAL FUNCTIONS Menu (SET UP Fx) on the HT5 panel and not on the DH/VS panel.

The operator must press the SPECIAL FUNCTIONS (SET UP F

X) KEY for it to light up and be

included in the SPECIAL FUNCTIONS Menu (SET UP Fx).

The SPECIAL FUNCTIONS (Fx) related to the MIG-MAG synergic, MIG pulsed, MIG double pulsed, Vision.PIPE, Vision.COLD, Vision.POWER, and Vision.ULTRASPEED processes, correspond to the feeder (when fitted) as follows:

T able A

PARAMETER DISPLAY Screen - V W elding mode

Special function

PARAMETER DISPLAY

Screen - A

Default

Range

TWO STROKE (2T)

FOUR STROKE (4T)

CRATER 2T

CRATER 4T

SPOT WELDING

STITCH WELDING

CYCLE STANDARD

CYCLE ADVANCED

PRE GAS PrG 0.1s (0.0 - 2.0)s ●●●●●●●● STAR TING SPEED StS 0 -30 - +30 ●●●●●●●● HOT ST AR T Hot 0 -30 - +30 ●●●●●●●● STITCH TIME F05 1.0s (0.1 - 20.0)s ● STITCH PAUSE F06 1.0s (0.1 - 20.0)s ● SPOT TIME F07 3.0s (0.1 - 20.0)s ● INITIAL CURRENT F08 20% -50% - +100% ●● ●● INITIAL ARC LENGTH F09 0 -30 - +30 ● (*) ● (*) ● (*) ● (*) INITIAL CRATER TIME F10 1.0s (0.0 - 20.0)s ● INITIAL SLOPE F11 1.0s (0.0 - 20.0)s ●● ●● FINAL SLOPE F12 1.0s (0.0 - 20.0)s ●● ●●

(continued)

Page 30

PARAMETER DISPLAY Screen - V Welding mode

Special function

FINAL CURRENT F13 -30% -100% - +50% ●● ●● FINAL ARC LENGTH F14 0 -30 - +30 ● (*) ● (*) ● (*) ● (*) FINAL CRATER TIME F15 0.0s (0.0 - 20.0)s ● BURN BACK bub 0 -30 - +30 ●●●●●●●● POST GAS PoG 1.0s (0.0 - 10.0)s ●●●●●●●● FIRST SLOPE ( I1 TO I2 ) F18 0.05s (0.00 - 2.00)s ● CYCLE CURRENT F19 20% -99% - +100% ●● CYCLE ARC LENGTH F20 0 -30 - +30 ●● SECOND SLOPE ( I2 TO I1 ) F21 0.05s (0.00 - 2.00)s ● FIRST SLOPE ( I1 TO I2 ) F22 * 5 (0 - 100) ● (°) ● (°) ● (°) ● (°) ● (°) ● (°) ● (°) ● (°) DUAL PULSE DELTA CURRENT F23 * 50% -100% - +200% ●●●●●●●● DUAL PULSE ARC LENGTH F24 * 0 -30 - +30 ● (°) ● (°) ● (°) ● (°) ● (°) ● (°) ● (°) ● (°)

PARAMETER DISPLAY

Screen - A

Default

Range

TWO STROKE (2T)

FOUR STROKE (4T)

CRATER 2T

CRATER 4T

SPOT WELDING

STITCH WELDING

CYCLE STANDARD

CYCLE ADVANCED

DUAL PULSE BALANCE F25 * 0% -40% - +40% ●●●●●●●● DUAL PULSE FREQUENCY F26 * 2.7Hz (0.1 - 5.0)Hz ●●●●●●●● SECOND SLOPE ( I2 TO I1 ) F27 * 5 (0 - 100) ● (°) ● (°) ● (°) ● (°) ● (°) ● (°) ● (°) ● (°) SLOPE JOB F28 0.5s (0.1 - 20.0) s ●●●●●●●● DYNAMICS din ** 0 -30 - +30 ●●●●●●●●

* Only for the MIG double pulsed process. ** Only for the Vision.ULTRASPEED process.

WARNING:

• The STANDARD or ADVANCED welding CYCLE mode can only be activated by opening the ADV ANCED SETUP Menu - ADVANCED MODE - CYCLE (for further explanations, see the relevant paragraph).

•

(*) This SPECIAL FUNCTION is only to be found if the ADVANCED CRATER function has been activated by accessing the AD- VANCED SETUP Menu - ADVANCED MODE - CRATER - ADV ANCED (for further explanations, see the relevant paragraph).

•

(°) These SPECIAL FUNCTIONS can only be activated for all the welding machine’s welding modes but going to the ADV ANCED SETTINGS Menu - ADV ANCED MODE - DOUBLE PULSED - ADV ANCED (for further explanations, see the relevant paragraph).

• It is possible to access editing of the SPECIAL FUNCTIONS (Fx) during welding.

•

Some of the values edited will be used immediately by the operator, while others will be active from when the next welding task begins.

• The HOLD function is not active within the SPECIAL FUNCTIONS Menu (SET UP Fx).

Page 31

The SPECIAL FUNCTIONS (Fx) for the MIG-MAG manual process correspond to the feeder (when fitted) as follows:

PARAMETER DISPLAY Screen - V Welding mode

T able B

Special function

PRE GAS PrG 0.1s (0.0 - 2.0)s ●●●●●●●● STAR TING SPEED StS 0 -30 - +30 ●●●●●●●● HOT ST AR T Hot 0 -30 - +30 ●●●●●●●● STITCH TIME F05 1.0s (0.1 - 20.0)s ● STITCH PAUSE F06 1.0s (0.1 - 20.0)s ● SPOT TIME F07 3.0s (0.1 - 20.0)s ● INITIAL WIRE SPEED F08 5.0m/min (0.6-MAX)m/min ●● ●● INITIAL VOLTAGE F09 25.0V (10 - MAX)V ●● ●● INITIAL CRATER TIME F10 1.0s (0.0 - 20.0)s ● INITIAL SLOPE F11 1.0s (0.0 - 20.0)s ●● ●● FINAL SLOPE F12 1.0s (0.0 - 20.0)s ●● ●● FINAL WIRE SPEED F13 5.0m/min (0.6-MAX)m/min ●● ●●

PARAMETER DISPLAY

Screen - A

Default

Range

TWO STROKE (2T)

FOUR STROKE (4T)

CRATER 2T

CRATER 4T

SPOT WELDING

STITCH WELDING

CYCLE STANDARD

CYCLE ADVANCED

FINAL VOLTAGE F14 25.0V (10 - MAX)V ●● ●● FINAL CRATER TIME F15 0.0s (0.0 - 5.0)s ● BURN BACK bub 0 -30 - +30 ●●●●●●●● POST GAS PoG 1.0s (0.0 - 10.0)s ●●●●●●●● FIRST SLOPE ( I1 TO I2 ) F18 0.05s (0.00 - 2.00)s ● CYCLE WIRE SPEED F19 5.0m/min (0.6-MAX)m/min ●● CYCLE VOLTAGE F20 25.0V (10 - MAX)V ●● SECOND SLOPE ( I2 TO I1 ) F21 0.05s (0.00 - 2.00)s ● SLOPE JOB F28 0.5s (0.1 - 20.0) s ●●●●●●●●

WARNING:

• The STANDARD or ADVANCED welding CYCLE mode can only be activated by opening the ADV ANCED SETUP Menu - ADVANCED MODE - CYCLE (for further explanations, see the relevant paragraph).

• It is possible to access editing of the SPECIAL FUNCTIONS (Fx) during welding.

•

Some of the values edited will be used immediately by the operator, while others will be active from when the next welding task begins.

• The HOLD function is not active within the SPECIAL FUNCTIONS Menu (SET UP Fx).

Page 32

4 - PRE-SETTING

“DH” / “VS” CONTROL PANEL

MENU KEY

SX K

ENCODER K

DX K

ENCODER K

SX KEY DX KEY

ENCODER KNOB - SX ENCODER KNOB - DX

217 29.4

PROGRAM 1011

Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

Used to access the PROCESS SELECTION Menu (PROCESS) and subsequent menus, as

applicable.

Scrolls in succession THICKNESS OF WELDED ITEM ( ) - WELDING CURRENT ( )

- WIRE SPEED (

) only on the VISION SCREEN (this operation is activated when the key is

released).

NOB - SX Adjusts the parameter selected using the SX KEY.

Scrolls in succession ARC LENGTH ADJUSTMENT ( ) - WELDING VOLTAGE ( ) - ELECTRONIC INDUCT ANCE (

) only on the VISION SCREEN (this operation is activated when

the key is released).

NOB - DX Adjusts the parameter selected using the DX KEY.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

PARAMETER DISPLAY S

PARAMETER SELECTION LED - A

PARAMETER SELECTION K

ENCODER KNOB - A

WELDING MODE SELECTION K

WELDING MODE SELECTION LED

CREEN - A

EY - A

WIRE KEY

PARAMETER DISPLAY SCREEN - V PARAMETER SELECTION LED - V PARAMETER SELECTION KEY - V ENCODER KNOB - V GAS KEY

SPECIAL FUNCTIONS (FX) KEY SPECIAL FUNCTIONS (FX) LED

PARAMETER DISPLAY SCREEN - A Shows the value for the parameter indicated by the PARAMETER SELECTION LED - A. PARAMETER SELECTION LED - A The LED unit shows the welding parameter selected using the PARAMETER SELECTION K

PARAMETER SELECTION K

ENCODER K WIRE K

NOB - A Adjusts the parameter displayed by the PARAMETER DISPLAY SCREEN - A.

EY Activates loading of the wire.

WELDING MODE SELECTION K

EY - A

EY Scrolls the various welding modes in succession.

Scrolls in succession THICKNESS OF WELDED ITEM ( WIRE SPEED (

WELDING MODE SELECTION LED The LED unit indicates the welding mode selected according to the VISION S PARAMETER DISPLAY S

CREEN - V Shows the parameter indicated by the PARAMETER SELECTION LED - V.

) - WELDING CURRENT ( ) -

CREEN.

EY - A.

PARAMETER SELECTION LED - V

PARAMETER SELECTION K

EY - V

The LED unit indicates the welding parameter selected using the PARAMETER SELECTION K

- V.

Scrolls in succession ARC LENGTH ADJUSTMENT ( ELECTRONIC INDUCT ANCE (

) - WELDING VOL TAGE ( ) -

(continued)

Page 33

ENCODER KNOB - V Adjusts the parameter displayed by the PARAMETER DISPLAY SCREEN - V.

EY Activates the flow of gas.

GAS K

SPECIAL FUNCTIONS (F

X) KEY

Only enables entering and exit afterwards from the SPECIAL FUNCTIONS Menu (SET UP Fx) on the HT5 panel and not on the DH panel.

5 - WELDING

When welding takes place the fields in the displays show the same values as those included for pre-setting with the difference that now they are those measured.

“DH” / “VS” CONTROL PANEL

217 29.4

PROGRAM 1011

Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

Page 34

6 - HOLD

When welding ends the fields in the display must show the same values that were displayed during welding, with the difference

that they are now values defined as HOLD. In this phase the VISION S panel the HOLD F

it will also be interrupted automatically on the other (HT5) and vice-versa.

UNCTION

LED flashes until the end of the HOLD Function. If the HOLD Function is Interrupted via a panel (e.g. DH),

“DH” / “VS” CONTROL PANEL

CREEN

shows the HOLD box highlighted, while on the HT5

HOLD

217 29.4

PROGRAM 1011

Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

HOLD Function LED

Page 35

7 - WIRE LOADING

The purpose of this menu it to allow the operator to load the welding wire and set the loading speed, only when welding is not is progress. If the wire loading function is activated (also see the CONFIG menu), to enable it hold the torch button or the load-

ing button on the feeder down for 4 seconds.

m/min

8.0

ENCODER KNOB - SX

Rotate the ENCODER KNOB - SX the wire loading speed can be changed from 1,0 to 22,0 (default 8,0). The other keys and knobs

are not active.

When the torch button or the wire loading key on the HT5 feeder are released, the machine goes back to its previous status. For

models not fitted with an HT5 feeder, that is DH 32 and VS 32, loading is done by pushing the relevant (wire test / gas test) button, located in the space in which the wire coil is housed.

NOTE: Wire loading cannot be accessed when their are errors on the machine or in the set-up procedure.

WIRE KEY

Rotate the ENCODER KNOB - SX the wire loading speed can be changed from 1,0 to 22,0 (default 8,0). The other keys and knobs

are not active.

8 - DOUBLE FEEDER

Two feeders can be connected to the same generator simultaneously. Once everything has been configured correctly, as indicated in the HT5 operator’s manual and set as indicated in the equipment layout section, the machine’s display shows one of the following two images. The number ➊ or ➋ on the display indicates that the feeder in use at that time is number 1 or 2. If no number is displayed, this means that only one feeder has been configured.

MENU KEY

105 19.5

PROGRAM 1402

Al 99.5 Al 1050 Ø 1.0 Ar 99.9%

111 19.4

PROGRAM 1402

Fe G3 Sl-1 Ø 0.8 Ar 16-20% CO2

MENU KEY To switch from one feeder to the other, hold down the MENU KEY. (*)

(*) Switching from one feeder to the other can also be done by pushing the relevant torch button.

Page 36

MMA

Select the MMA welding process by using the MENU KEY as explained on page 7.

1 - PROGRAM SELECTION Menu (PROGRAM) MMA

“DH” / “VS” CONTROL PANEL

To access the PROGRAM SELECTION Menu (PROGRAM) push the MENU KEY.

MENU KEY ENTER/MEM KEY

PRG TYPE

ϯϬϬϬDDZƵƟů

3100 MMA Basic

3200 MMA Cr Ni

3/3

3200 MMA Cr Ni

ENCODER KNOB - SX

MENU KEY Used to access subsequent menus if there are any. ENCODER K ENTER/MEM K

NOB - SX Select the welding program.

EY Used to access PRE-SETTING of the program selected.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

It is not possible to access the PROGRAM SELECTION Menu (PROGRAM) via the HT5 control panel.

2 - SPECIAL FUNCTIONS Menu (SET UP Fx) MMA

“DH” / “VS” CONTROL PANEL

To access the SPECIAL FUNCTIONS Menu (SET UP Fx) push the MENU KEY.

MENU KEY ENTER/MEM KEY

DX KEY

HOT START

3200 MMA Cr Ni

ENCODER KNOB - SX ENCODER KNOB - DX

DEFAULT

MENU KEY Used to access subsequent menus if there are any. ENCODER K

ENTER/MEM K

DX K

ENCODER K

NOB - SX Used to select the various SPECIAL FUNCTIONS (Fx).

NOB - DX Used to change the selected SPECIAL FUNCTION (Fx) value.

Used to access the PRE-SETTING with the changes made to the SPECIAL FUNCTIONS (Fx).

If held down for 2 seconds it makes it possible to return the value for the SPECIAL FUNCTION (Fx) selected to the DEFAULT value.

Page 37

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

To access the SPECIAL FUNCTIONS Menu (SET UP Fx) push the SPECIAL FUNCTIONS (FX) KEY.

PARAMETER DISPLAY S

ENCODER KNOB - A

CREEN - A

PARAMETER DISPLAY SCREEN - V

ENCODER KNOB - V

SPECIAL FUNCTIONS (F SPECIAL FUNCTIONS (FX) LED

X) KEY

PARAMETER DISPLAY SCREEN - A Displays the selected SPECIAL FUNCTION (Fx). ENCODER K PARAMETER DISPLAY S ENCODER K

SPECIAL FUNCTIONS (F

SPECIAL FUNCTIONS (FX) LED

NOB - A Used to select the various SPECIAL FUNCTIONS (Fx).

CREEN - V Displays the value for the selected SPECIAL FUNCTION (Fx).

NOB - V Used to change the selected SPECIAL FUNCTION (Fx) value.

X) KEY

Only enables entering and exit afterwards from the SPECIAL FUNCTIONS Menu (SET UP Fx) on the HT5 panel and not on the DH/VS panel.

The operator must press the SPECIAL FUNCTIONS (SET UP F

X) KEY for it to light up and be

included in the SPECIAL FUNCTIONS Menu (SET UP Fx).

The SPECIAL FUNCTIONS (Fx) related to the MMA process correspond as follows to those on the wire feeder:

PARAMETER DISPLAY Screen - V

Special function PARAMETER DISPLAY Screen - A

Default Range

HOT ST AR T Hot 50 (0 - 100) ARC FORCE ArC 50 (0 - 100)

WARNING:

• It is possible to access editing of the SPECIAL FUNCTIONS (Fx) during welding.

•

Some of the values edited will be used immediately by the operator, while others will be active from when the next welding task begins.

• The HOLD function is not active within the SPECIAL FUNCTIONS Menu (SET UP Fx).

Page 38

3 - PRE-SETTING MMA

“DH” / “VS” CONTROL PANEL

MENU KEY ENTER/MEM KEY

MENU KEY

ENCODER K

DX K

NOB - SX

ENCODER KNOB - DX

PARAMETER DISPLAY S

PARAMETER SELECTION LED - A

SX KEY DX KEY

ENCODER KNOB - SX ENCODER KNOB - DX

60 70.0

PROGRAM 3200

MMA Cr Ni

Used to access the PROCESS SELECTION Menu (PROCESS) and subsequent menus, as

applicable.

Adjust the value of the parameter WELDING CURRENT (

Scrolls in succession WELDING VOLTAGE ( ) - HOT START ( ) - ARC FORCE ( ) only on the VISION S

Adjusts the parameter selected using the DX K

CREEN (the operation is activated when the key is released).

EY (only HOT START ( ) - ARC FORCE ( )).

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

CREEN - A

PARAMETER DISPLAY SCREEN - V PARAMETER SELECTION LED - V

ENCODER KNOB - A

PARAMETER SELECTION K ENCODER KNOB - V

EY - V

PARAMETER DISPLAY SCREEN - A PARAMETER SELECTION LED - A ENCODER K

PARAMETER DISPLAY S

NOB - A

CREEN - V

PARAMETER SELECTION LED - V

PARAMETER SELECTION K

ENCODER K

NOB - V Adjusts the parameter displayed by the PARAMETER DISPLAY SCREEN - V.

SPECIAL FUNCTIONS (F

EY - V

X) KEY

SPECIAL FUNCTIONS (F SPECIAL FUNCTIONS (FX) LED

Displays the value of the parameter WELDING CURRENT ( The LED unit shows the WELDING CURRENT (

) switched on.

Adjust the value of the parameter WELDING CURRENT (

X) KEY

Shows the parameter indicated by the PARAMETER SELECTION LED - V. The WELDING VOL TAGE shown is the measured voltage.

The LED unit indicates the welding parameter selected using the PARAMETER SELECTION K

- V. Scrolls in succession the parameters HOT STAR T (

FORCE (

) - WELDING VOL TAGE ( ) - ARC

Only enables entering and exit afterwards from the SPECIAL FUNCTIONS Menu (SET UP Fx) on the HT5 panel and not on the DH/VS panel.

Page 39

4 - WELDING MMA

When welding takes place the fields in the displays show the same values as those included for pre-setting with the difference that now they are those measured.

“DH” / “VS” CONTROL PANEL

60 70.0

PROGRAM 3200

MMA Cr Ni

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

Page 40

5 - HOLD MMA

When welding ends the fields in the display must show the same values that were displayed during welding, with the difference

that they are now values defined as HOLD. In this phase the VISION S panel the HOLD F

it will also be interrupted automatically on the other (HT5) and vice-versa.

UNCTION

LED flashes until the end of the HOLD Function. If the HOLD Function is Interrupted via a panel (e.g. DH),

“DH” / “VS” CONTROL PANEL

CREEN

shows the HOLD box highlighted, while on the HT5

HOLD

68 7.2

PROGRAM 3200

MMA Cr Ni

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

HOLD Function LED

Page 41

6 - ACTIVATING THE VRD DEVICE MMA

The Voltage Reduction Device (VRD) is a safety device that reduces voltage. It prevents voltages forming on the output terminals that may pose a danger to people. The standard settings and those defined beforehand by do not provide for the VRD to be

active on the welding machine and so the VISION S

If the operator wishes to weld in MMA using the VRD device (which must be done with the welding machine switched off), they must:

1) Use a suitable screwdriver to unscrew the 4 screws that fix the DH/VS control panel to the welding machine.

2) Remove the “VRD” JUMPER on the DIGITAL INTERFACE PCB (see figure).

3) Use a suitable screwdriver to tighten the 4 screws that fix the DH/VS control panel to the welding machine.

4) Start the welding machine by turning the switch on the rear panel to position I.

CREEN does not normally provide any indication.

When it switches on, but with the machine in stand-by, the DH/VS control panel shows that the VRD device is active (indication

on the VISION S

CREEN green colour - see enclosed image: MMA - PRE-SETTING).

DISPOSITIVO VRD

60 70.0

PROGRAM 3200

MMA Cr Ni

During the welding phase the VRD device is activated (indication on the VISION SCREEN red colour (does not indicate malfunction-

ing of the welding machine) - see enclosed image: MMA - WELDING) and when welding is ended the voltage will be reduced

within a maximum time of 0,3 seconds.

Page 42

TIG LIFT

Select the TIG LIFT welding process by using the MENU KEY as explained on page 7.

1 - SPECIAL FUNCTIONS Menu (SET UP Fx) TIG LIFT

“DH” / “VS” CONTROL PANEL

To access the SPECIAL FUNCTIONS Menu (SET UP Fx) push the MENU KEY.

MENU KEY ENTER/MEM KEY

EY DX KEY

SX K

SLOPE UP 2.0 s

ENCODER KNOB - SX ENCODER KNOB - DX

MENU KEY Used to access subsequent menus if there are any.

DEFAULT

ENCODER K

ENTER/MEM K

DX KEY

ENCODER K

NOB - SX Used to select the various SPECIAL FUNCTIONS (Fx).

Used to access the PRE-SETTING with the changes made to the SPECIAL FUNCTIONS (Fx).

If held down for 2 seconds it makes it possible to return the value for the SPECIAL FUNCTION (Fx) selected to the DEFAULT value.

NOB - DX Used to change the selected SPECIAL FUNCTION (Fx) value.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

To access the SPECIAL FUNCTIONS Menu (SET UP Fx) push the SPECIAL FUNCTIONS (FX) KEY.

PARAMETER DISPLAY S

ENCODER KNOB - A

CREEN - A

PARAMETER DISPLAY SCREEN - V

ENCODER KNOB - V

SPECIAL FUNCTIONS (F SPECIAL FUNCTIONS (FX) LED

PARAMETER DISPLAY SCREEN - A Displays the selected SPECIAL FUNCTION (Fx).

X) KEY

ENCODER K PARAMETER DISPLAY S ENCODER K

SPECIAL FUNCTIONS (F

NOB - A Used to select the various SPECIAL FUNCTIONS (Fx).

CREEN - V Displays the value for the selected SPECIAL FUNCTION (Fx).

NOB - V Used to change the selected SPECIAL FUNCTION (Fx) value.

X) KEY

SPECIAL FUNCTIONS (FX) LED

Only enables entering and exit afterwards from the SPECIAL FUNCTIONS Menu (SET UP Fx) on the HT5 panel and not on the DH/VS panel.

The operator must press the SPECIAL FUNCTIONS (SET UP F

X) KEY for it to light up and be

included in the SPECIAL FUNCTIONS Menu (SET UP Fx).

Page 43

The SPECIAL FUNCTIONS (Fx) related to the TIG LIFT process correspond as follows to those on the wire feeder:

PARAMETER DISPLAY Screen - V

Special function PARAMETER DISPLAY Screen - A

Default Range

UP SLOPE F29 0.0s (0.0 - 5.0)s DOWN SLOPE F30 2.0s (0.0 - 8.0)s TIG PULSE DELTA CURRENT F23 -50% (-100 ÷ 1000)% TIG PULSE BALANCE F25 0 (-40 ÷ 40)% TIG PULSE FREQUENCY F26 100.0Hz (0.1 ÷ 500.0)Hz SWS VOLTAGE THRESHOLD F31 0 -30 - +30

WARNING:

• It is possible to access editing of the SPECIAL FUNCTIONS (Fx) during welding.

•

Some of the values edited will be used immediately by the operator, while others will be active from when the next welding task begins.

• The HOLD function is not active within the SPECIAL FUNCTIONS Menu (SET UP Fx).

2 - PRE-SETTING TIG LIFT

“DH” / “VS” CONTROL PANEL

MENU KEY

111 50.0

ENCODER KNOB - SX

MENU KEY

ENCODER K

NOB - SX

Used to access the PROCESS SELECTION Menu (PROCESS) and subsequent menus, as

applicable.

Adjust the value of the parameter WELDING CURRENT (

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

PARAMETER DISPLAY S

PARAMETER SELECTION LED - A

ENCODER KNOB - A

PARAMETER DISPLAY SCREEN - A PARAMETER SELECTION LED - A

CREEN - A

PARAMETER DISPLAY SCREEN - V PARAMETER SELECTION LED - V

Displays the value of the parameter WELDING CURRENT ( The LED unit shows the WELDING CURRENT (

) switched on.

(continued)

Page 44

ENCODER KNOB - A

Adjust the value of the parameter WELDING CURRENT (

PARAMETER DISPLAY S

PARAMETER SELECTION LED - V

CREEN - V

Displays the value of the parameter WELDING VOLTAGE ( The WELDING VOL TAGE shown is the measured voltage.

The LED unit shows the WELDING VOLTAGE ( ) switched on.

3 - WELDING TIG LIFT

When welding takes place the fields in the displays show the same values as those included for pre-setting with the difference that now they are those measured.

“DH” / “VS” CONTROL PANEL

111 50.0

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

Page 45

4 - HOLD TIG LIFT

When welding ends the fields in the display must show the same values that were displayed during welding, with the difference

that they are now values defined as HOLD. In this phase the VISION S panel the HOLD F

it will also be interrupted automatically on the other (HT5) and vice-versa.

UNCTION

LED flashes until the end of the HOLD Function. If the HOLD Function is Interrupted via a panel (e.g. DH),

“DH” / “VS” CONTROL PANEL

CREEN

shows the HOLD box highlighted, while on the HT5

HOLD

39 1.2

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

HOLD Function LED

Page 46

JOB/SEQUENCES

1 - Creating and saving / editing and overwriting a JOB/SEQUENCES (*) JOB/SEQUENCES

“DH” / “VS” CONTROL PANEL

MENU KEY ENTER/MEM KEY

SX KEY DX KEY

211 24.8

PROGRAM 0011

Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

ENCODER KNOB - SX ENCODER KNOB - DX

(*) For the sequences, see the relevant paragraph in the settings menu.

CREA TING AND SAVING A JOB

To create and save a JOB (automatic welding point) proceed as follows:

PRG JOB PROCESS I

001 MMA 97

002 --- --- ---

003 --- --- --004 --- --- --005 --- --- ---

011 Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

PRG JOB PROCESS I

001 MMA 97

002 0011 MIG/MAG SYNERGIC 211

003 --- --- --004 --- --- --005 --- --- ---

011 Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

• During any welding process and at any time, once you have acquired the necessary parameters, hold

the ENTER/MEM K

• The VISION S

EY down for 3 consecutive seconds.

CREEN automatically goes to the first free position in the JOB table.

• Choose the position in which the JOB is to be saved by rotating the ENCODER K

• Push the ENTER/MEM K

EY to confirm and finalise saving of the JOB created.

VISION SCREEN

NOB - SX.

EDITING AND OVERWRITING A JOB

211 24.8

PROGRAM 0011

Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

002

To edit and/or overwrite a JOB proceed as follows:

• During any welding process and at any time push the MENU K

• Select the welding process JOB by rotating the ENCODER K

• Push the MENU K

EY to open the JOB table.

• Select the JOB to be edited by rotating the ENCODER K

• Push the ENTER/MEM K

• Hold down the ENTER/MEM K

EY to view the settings on the VISION SCREEN for the JOB to be edited.

EY for about 3 consecutive seconds, until the VISION SCREEN loads all the

NOB - SX.

EY to exit the welding phase.

parameters / data for the JOB onto the screen (making them available to the operator).

• Acquire the parameters necessary for editing the JOB.

PRG JOB PROCESS I

001 MMA 97

002 0011 MIG/MAG SYNERGIC 211

003 --- --- --004 --- --- --005 --- --- ---

OVERWRITE JOB 002?

• Hold down the ENTER/MEM K

• The VISION S

CREEN automatically goes to the first free position in the JOB table.

• Choose the free position in which the edited JOB is to be saved, or a position already occupied in which the edited JOB will be overwritten, by rotating the ENCODER K

• Push the ENTER/MEM K

• Push the SX K

EY to confirm the overwriting operation or the DX KEY to cancel it.

EY for 3 consecutive seconds.

NOB - SX.

EY to confirm the operation.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

It is not possible to create, save, edit or overwrite a JOB/SEQUENCE using the “HT5” control panel.

Page 47

2 - JOB/SEQUENCES SELECTION Menu JOB/SEQUENCES

WARNING: All the parameters saved within a JOB/SEQUENCE (including SPECIAL FUNCTIONS (Fx)) can be viewed but not

edited!

“DH” / “VS” CONTROL PANEL

To access the JOB/SEQUENCES SELECTION Menu push the MENU KEY.

MENU KEY ENTER/MEM KEY

JOB PRG PROCESS SYN 001 1011 MIG PULSE 100A

002 7011 VISION.ULTRASPEED 124A 003 2011 MIG DUAL PULSE 100A 004 1011 MIG PULSE 240A

ENCODER KNOB - SX

MENU KEY ENTER/MEM KEY

ENCODER KNOB - SX

005 1011 MIG PULSE 53A

1011 Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

SEQ NAME # JOB 001 Welding sequence 2

002 Welding sequence 1 4 004 Welding sequence 2 4 006 Welding sequence 2 4

1011 Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

0011/5

0011/4

MENU KEY Used to access subsequent menus. ENCODER K ENTER/MEM K

NOB - SX Used to scroll and select a JOB/SEQUENCES.

EY Used to select the JOB/SEQUENCE displayed.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

PARAMETER DISPLAY S

PARAMETER SELECTION LED - A

PARAMETER SELECTION K

ENCODER KNOB - A

WELDING MODE SELECTION K

WELDING MODE SELECTION LED

PARAMETER DISPLAY SCREEN - A

CREEN - A

HOLD Function LED PARAMETER DISPLAY SCREEN - V

EY - A

PARAMETER SELECTION LED - V PARAMETER SELECTION K

EY - V

ENCODER KNOB - V

WIRE KEY

GAS KEY SPECIAL FUNCTIONS (FX) KEY SPECIAL FUNCTIONS (F

X) LED

Shows the JOB term or value of the parameter indicated by the PARAMETER SELECTION LED A.

PARAMETER SELECTION LED - A The LED unit shows the welding parameter selected using the PARAMETER SELECTION K

PARAMETER SELECTION K

EY - A

Scrolls the active parameters in succession, based on the type of welding process saved in

the JOB selected.

EY - A.

EY Activates loading of the wire.

WIRE K

(continued)

Page 48

WELDING MODE SELECTION LED

The LED unit indicates the welding mode saved in the JOB selected, which is coherent with the VISION S

CREEN.

PARAMETER DISPLAY S

PARAMETER SELECTION K

ENCODER K GAS K

NOB - V Used to scroll through the JOBS in the SEQUENCES as well.

EY Activates the flow of gas.

SPECIAL FUNCTIONS (F

CREEN - V

EY - V

X) KEY Used to access displaying of the SPECIAL FUNCTIONS (Fx) saved in the JOB selected.

Displays the JOB number also selected in the SEQUENCES or the value for the parameter indicated by the PARAMETER SELECTION LED - V.

Scrolls the active parameters in succession, based on the type of welding process saved in

the JOB selected.

3 - PRE-SETTING JOB/SEQUENCES

WARNING: All the parameters saved within a JOB (including SPECIAL FUNCTIONS (Fx)) can be viewed but not edited!

“DH” / “VS” CONTROL PANEL

MENU KEY ENTER/MEM KEY

m/min V

SX KEY DX KEY

11.1 33.3

013

MENU KEY

SX KEY

ENTER/MEM K

DX K

VISION SCREEN

MENU KEY ENTER/MEM KEY

SX KEY DX KEY

2.8 0

1011 - Welding sequence

Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

001 001

VISION SCREEN

Used to access the PROCESS SELECTION Menu (PROCESS) and subsequent menus, as

applicable.

Scrolls the active parameters in succession, based on the type of welding process saved in

the JOB selected.

If held down for a period of about 3 consecutive seconds, this key allows the VISION SCREEN to load all the parameters for the JOB onto the screen (making them available to the operator).

Scrolls the active parameters in succession, based on the type of welding process saved in

the JOB selected.

Page 49

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

PARAMETER DISPLAY S

PARAMETER SELECTION LED - A

PARAMETER SELECTION K

ENCODER KNOB - A

WELDING MODE SELECTION K

WELDING MODE SELECTION LED

PARAMETER DISPLAY SCREEN - A

CREEN - A

EY - A

HOLD Function LED PARAMETER DISPLAY S

CREEN - V

PARAMETER SELECTION LED - V PARAMETER SELECTION K

EY - V

ENCODER KNOB - V

WIRE KEY

GAS KEY SPECIAL FUNCTIONS (F

X) KEY

SPECIAL FUNCTIONS (FX) LED

Shows the JOB term or value of the parameter indicated by the PARAMETER SELECTION LED A.

PARAMETER SELECTION LED - A The LED unit shows the welding parameter selected using the PARAMETER SELECTION K

PARAMETER SELECTION K

EY Activates loading of the wire.

WIRE K

EY - A

WELDING MODE SELECTION LED

PARAMETER DISPLAY S

CREEN - V

PARAMETER SELECTION LED - V

Scrolls the active parameters in succession, based on the type of welding process saved in

the JOB selected.

The LED unit indicates the welding mode saved in the JOB selected, which is coherent with the VISION S

CREEN.

Displays the JOB number also selected in the SEQUENCES or the value for the parameter indicated by the PARAMETER SELECTION LED - V.

The LED unit indicates the welding parameter selected using the PARAMETER SELECTION K

- V.

EY - A.

PARAMETER SELECTION K

ENCODER K GAS K

NOB - V Used to scroll through the JOBS in the SEQUENCES as well.

EY Activates the flow of gas.

SPECIAL FUNCTIONS (F

EY - V

X) KEY Used to access the SPECIAL FUNCTIONS (Fx) saved in the JOB selected.

Scrolls the active parameters in succession, based on the type of welding process saved in

the JOB selected.

Page 50

4 - WELDING JOB/SEQUENCES

WARNING: All the parameters saved within a JOB (including SPECIAL FUNCTIONS (Fx)) can be viewed but not edited!

“DH” / “VS” CONTROL PANEL

MENU KEY

m/min V

MENU KEY

SX KEY DX KEY

MENU KEY

11.1 33.3

013

SX KEY DX KEY

2.8 0

1011 - Welding sequence

Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

001 001

Used to access the PROCESS SELECTION Menu (PROCESS) and subsequent menus, as

applicable.

SX K

welding process saved in the JOB selected.

In this case, where possible, the values displayed will be those measured.

Scrolls the active parameters in succession, only on the VISION SCREEN, based on the type of

DX K

welding process saved in the JOB selected.

In this case, where possible, the values displayed will be those measured.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

PARAMETER DISPLAY S

PARAMETER SELECTION LED - A

PARAMETER SELECTION K

ENCODER KNOB - A

WELDING MODE SELECTION K

WELDING MODE SELECTION LED

PARAMETER DISPLAY SCREEN - A

CREEN - A

EY - A

WIRE KEY

Shows the JOB term or value of the parameter indicated by the PARAMETER SELECTION LED A.

HOLD Function LED PARAMETER DISPLAY SCREEN - V PARAMETER SELECTION LED - V PARAMETER SELECTION KEY - V ENCODER KNOB - V GAS KEY SPECIAL FUNCTIONS (F SPECIAL FUNCTIONS (FX) LED

X) KEY

PARAMETER SELECTION LED - A The LED unit shows the welding parameter selected using the PARAMETER SELECTION K

EY - A.

PARAMETER SELECTION K

EY - A

Scrolls the active parameters in succession, based on the type of welding process saved in

the JOB selected.

In this case, where possible, the values displayed will be those measured.

(continued)

Page 51

WELDING MODE SELECTION LED

The LED unit indicates the welding mode saved in the JOB selected, which is coherent with the VISION S

CREEN.

PARAMETER DISPLAY S

PARAMETER SELECTION LED - V

PARAMETER SELECTION K ENCODER K SPECIAL FUNCTIONS (F

NOB - V Used to scroll through the JOBS in the SEQUENCES as well, only if these are coherent. (*)

CREEN - V

EY - V Used to access displaying of the SPECIAL FUNCTIONS (Fx) saved in the JOB selected.

X) KEY Used to access the SPECIAL FUNCTIONS (Fx) saved in the JOB selected.

Displays the JOB number also selected in the SEQUENCES or the value for the parameter indicated by the PARAMETER SELECTION LED - V.

The LED unit indicates the welding parameter selected using the PARAMETER SELECTION K

- V.

(*) The JOBS included in the SEQUENCES as well as considered to be coherent when the last three figures (wire type, gas, wire diameter) are equal. WHEN THIS IS THE CASE JOBS CAN BE CHANGED DURING WELDING WITHOUT INTERRUPTION.

5 - HOLD JOB/SEQUENCES

When welding ends the fields in the display must show the same values that were displayed during welding, with the difference

that they are now values defined as HOLD. In this phase the VISION S panel the HOLD F

UNCTION

LED flashes until the end of the HOLD Function. If the HOLD Function is Interrupted via a panel (e.g. DH),

it will also be interrupted automatically on the other (HT5) and vice-versa.

WARNING: All the parameters saved within a JOB (including SPECIAL FUNCTIONS (Fx)) can be viewed but not edited!

“DH” / “VS” CONTROL PANEL

CREEN

shows the HOLD box highlighted, while on the HT5

HOLD

m/min V

11.1 33.3

013

Page 52

2.8 0

001 001

1011 - Welding sequence

Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

HOLD

HOLD Function LED

Page 53

Error condition

WARNING: Under normal conditions of use it is not possible to open the “ERROR LOG Menu” display since the alarm message

appears instantaneously on the VISION S

ble to weld!

As soon as the error message appears:

SX KEY

ENCODER KNOB - SX

CREEN as soon as the problem arises on the welding plant. At this stage it is not possi-

“DH” / “VS” CONTROL PANEL

ERRORS 1

E0.6 WATER COOLER MISSING

VISION SCREEN

SX KEY

ENCODER K

NOB - SX Used to scroll the alarms activated.

If held down for a period of about 5 consecutive seconds it takes the VISION SCREEN to the

SETUP Menu.

Shows the alarm signal ( ), number of the errors that have occurred (e.g. ERRORS 1) and

VISION S

CREEN

an indication of what happened (e.g. E.06 WATER COOLER MISSING) of the welding machine.

In the case of an Automatically reset error once the alarm condition has ended (reinstatement completed correctly), the welding plant is once again ready and the operator can recommence welding! The alarm state disappears and the VISION S

CREEN re-

turns to precisely the same point at which it was operating previously.

PLEASE NOTE: After resetting has been completed, during normal operation of the machine, the VISION S

CREEN will still show the

error signal to inform the operator of the event ( ), but this can be removed visually from the display by simply pushing the MENU KEY. W ARNING: This only removes the visual error indication but not the history of what happened!

In the case of NON automatically reset errors, to remove the alarm status and reinstate correct operation of the machine, the

welding plant must be switched off. When it is switched on again, the machine will be working again and the operator can weld again!

PLEASE NOTE: If, when switching on, the error status presents itself again, immediately contact’s Technical Assistance Department.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

PARAMETER DISPLAY S

PARAMETER SELECTION LED - A

PARAMETER SELECTION K

ENCODER KNOB - A

WELDING MODE SELECTION K

WELDING MODE SELECTION LED

CREEN - A

EY - A

WIRE KEY

HOLD Function LED PARAMETER DISPLAY SCREEN - V PARAMETER SELECTION LED - V PARAMETER SELECTION KEY - V ENCODER KNOB - V GAS KEY

SPECIAL FUNCTIONS (FX) KEY SPECIAL FUNCTIONS (FX) LED

PARAMETER DISPLAY SCREEN - A Displays the error message (e.g. Err.).

PARAMETER DISPLAY S

CREEN - V

Shows the alarm code (e.g. E0.6) of in succession, the codes for the alarms in succession if there are a number of errors.

CREEN re-

turns to precisely the same point at which it was operating previously.

Page 54

PLEASE NOTE: After resetting has been completed, during normal operation of the machine, the VISION SCREEN will still show the error signal to inform the operator of the event ( ), but this can be removed visually from the display by simply pushing the MENU KEY. W ARNING: This only removes the visual error indication but not the history of what happened!

If an Error NOT automatically resettable arises, to eliminate the alarm state and reinstate correct functioning of the machine, switch the plant off and then on again, or hold down the DX K

EY.

When it is switched on again, the machine will be working again and the operator can weld again!

PLEASE NOTE: If, when switching on, the error status presents itself again, immediately contact Technical Assistance Department.

SETUP Menu

“DH” / “VS” CONTROL PANEL

To access the SETUP Menu hold down for at least 5 consecutive seconds the SX KEY.

MENU KEY ENTER/MEM KEY

SETUP

ENCODER KNOB - SX

MENU KEY Used to exit the SETUP Menu and take the VISION SCREEN back to the entry phase. ENCODER K ENTER/MEM K

NOB - SX Used to scroll the various icons (sub-menus) in the menu and then select them.

EY Used to access the menu related to the icon selected.

WARNING:

• It is impossible to weld!

• If the VISION S

CREEN is protected by a password, access to this menu will only be allowed by entering the correct password.

The icons (sub-menus) available and that can be viewed within the SETUP Menu are:

• JOB EDIT

• PASSWORD

• BLOCKS

• CONFIG

• FACTORY RESET

• INFO

• NETWORK

• ERROR LOG

ACCESSING THE SUB-MENUS

SETUP

To access the sub-menus included in the SETUP Menu, you must:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

It is not possible to access the SETUP Menu and all the related sub-menus using the “HT5” control panel.

Page 55

JOB EDIT SETUP Menu

The purpose of this menu is to allow the operator to copy or delete a JOB (automatic welding point) entered previously. To access the JOB EDIT Menu from the SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

SX KEY DX KEY

ENCODER KNOB - SX ENCODER KNOB - DX

COPYING THE JOB SELECTED

To copy the JOB selected, proceed as follows:

PRG JOB PROCESS I

001 MMA 97

002 0011 MIG/MAG SYNERGIC 211

003 MMA 97 004 --- --- --005 --- --- --006 --- --- ---

COPY JOB 002

• Select the JOB to be copied by rotating the ENCODER K

• Push the SX K

EY.

• Choose the position to which the JOB selected is to be copied (or overwritten *) by rotating the

ENCODER K

• Push the ENTER/MEM K

NOB - SX.

EY to confirm and finalise copying of the JOB selected.

* In the case of overwriting, confirmation will be requested.

PRG JOB PROCESS I 001 MMA 97

002 0011 MIG/MAG SYNERGIC 211 003 MMA 97 004 --- --- --005 --- --- --006 --- --- ---

VISION SCREEN

NOB - SX.

DELETING THE JOB SELECTED

To delete the JOB selected, proceed as follows:

PRG JOB PROCESS I

001 MMA 97 002 0011 MIG/MAG SYNERGIC 211 003 MMA 97

004 0011 MIG/MAG SYNERGIC 211

005 --- --- --006 --- --- ---

DELETE JOB 004?

• Select the JOB to be deleted by rotating the ENCODER K

• Push the DX K

• Push the SX K

EY. EY to confirm and finalise deletion of the JOB selected.

• To cancel the operation of deleting the JOB selected, push the DX K

To exit the JOB EDIT Menu and go back to the SETUP Menu:

• Push the MENU K

EY.

NOB - SX.

EY.

Page 56

SEQ EDIT SETUP Menu

The purpose of this menu is to allow the operator to create, copy, overwrite, or delete a welding sequence.

To access the SEQ EDIT Menu from the SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

EY DX KEY

SX K

ENCODER KNOB - SX

• Turn the ENCODER KNOB - SX to select the desired icon.

• Push the ENTER/MEM K

EY.

MENU KEY ENTER/MEM KEY

EY DX KEY

SX K

SETUP

JOB/SEQUENCES

ENCODER KNOB - SX ENCODER KNOB - DX

The following image appears:

SEQ 001 NAME

JOB PRG PROCESS SYN

--- --- --- ---

AVAILABLE JOBS: 5

001 1011 MIG PULSE 100A 002 7011 VISION.ULTRASPEED 124A 003 2011 MIG DUAL PULSE 100A

SEQ 001 NAME

JOB PRG PROCESS SYN 001 1011 MIG PULSE 100A

003 2011 MIG DUAL PULSE 100A

--- --- --- ---

AVAILABLE JOBS: 5

001 1011 MIG PULSE 100A 002 7011 VISION.ULTRASPEED 124A 003 1011 MIG PULSE 100A

SEQ NAME # JOB 001 --- ---

002 --- --003 --- --004 --- --005 --- --006 --- ---

CREA TING A SEQUENCE

Use the ENTER/MEM KEY to create a new sequence.

Use the SX KEY to add the JOB selected using the ENCODER KNOB - DX to the section of the sequence selected using the ENCODER K

NOB - SX.

The image shows the two jobs (001 and 003) added to the sequence. The yellow colour indicates that the JOBS have already been used. The JOBS already used can be used again in other sections of the sequence.

(continua)

Page 57

SEQ 001 NAME Sequenza Saldatura

JOB PRG PROCESS SYN 001 1011 MIG PULSE 100A

003 2011 MIG DUAL PULSE 100A

--- --- --- ---

AVAILABLE JOBS: 5

001 1011 MIG PULSE 100A 002 7011 VISION.ULTRASPEED 124A 003 1011 MIG PULSE 100A

SEQ NAME # JOB 001 Welding sequence 2

002 --- --003 --- --004 --- --005 --- --006 --- ---

SEQ NAME # JOB

001 Welding sequence 2 002 Welding sequence 1 4 003 --- ---

004 Welding sequence 2 4

005 --- --006 --- ---

SEQ NAME # JOB

001 Welding sequence 2 002 Welding sequence 1 4 003 --- ---

004 Welding sequence 2 4

005 --- --006 --- ---

COPY SEQ. 004

Use the DX KEY to remove the JOB from the section of the sequence selected using the ENCODER K Push the ENTER/MEM K

NOB - SX.

EY to be able to edit the sequence name.

Use the ENCODER KNOB - DX and the ENCODER KNOB - SX SX respectively to select the which of the

characters available is required, and to move to the position of the next or the previous character.

Once creation of the sequence has been completed, push the MENU K

EY to save it.

As you can see, the sequence number is shown on the left, the name of the sequence in the centre, and the total number of jobs used for the sequence on the right.

Once the welding sequence has been created, the SX K or the ENTER/MEM K

EY to edit it.

EY can be used to copy it, the DX KEY to delete it,

COPYING A SEQUENCE

Select the sequence to be copied using the ENCODER KNOB - SX and push the SX KEY.

The copy sequence 004 message displayed indicates that sequence 4 has been selected.

SEQ NAME # JOB

002 Welding sequence 1 2 003 --- --004 Welding sequence 2 4 005 --- ---

006 --- ---

007 --- ---

COPY SEQ. 004

SEQ NAME # JOB

002 Welding sequence 1 2 003 --- --004 Welding sequence 2 4 005 --- ---

006 Welding sequence 2 4

007 --- ---

COPY SEQ. 004

SEQ NAME # JOB

002 Welding sequence 1 2 003 --- --004 Welding sequence 2 4 005 --- ---

006 Welding sequence 2 4

007 --- ---

OVERWRITE SEQ. 006 WITH SEQ. 004?

SEQ NAME # JOB

001 Welding sequence 2 002 Welding sequence 1 4 003 --- --004 Welding sequence 2 4 005 --- ---

006 Welding sequence 2 4

Select the position of the sequence to be added, using the ENCODER KNOB - SX (e.g. in this case, position

6).

Until the DX K

EY is pushed of a new sequence is selected using the SX KEY, sequence 004 can be added

in all the positions it is required.

Push the ENTER/MEM KEY to copy the sequence.

If the sequence position chosen is already in use, when the ENTER/MEM KEY is pushed the image to the

left is displayed.

Push the SX K

EY and sequence4 6 will be replaced by sequence 4, whereas the DX KEY cancels

everything.

DELETING A SEQUENCE

Select the sequence to be deleted using the ENCODER KNOB - SX and push the SX KEY.

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Page 58

Confirm using the SX KEY or cancel using the DX KEY.

SEQ NAME # JOB

001 Welding sequence 2 002 Welding sequence 1 4 003 --- --004 Welding sequence 2 4 005 --- ---

006 Welding sequence 2 4

DELETE SEQ. 006?

EDITING A SEQUENCE

Select the position of the sequence to be edited using the ENCODER KNOB - SX and push the ENTER/MEM

EY.

SEQ NAME # JOB

001 Welding sequence 2 002 Welding sequence 1 4 003 --- --004 Welding sequence 2 4 005 --- ---

006 Welding sequence 2 4

The sequence to be edited will be displayed, with all already described for creating the sequence.

To exit the JOB EDIT Menu and go back to the SETUP Menu:

• Push the MENU K

EY.

PASSWORD SETUP Menu

The purpose of this menu is to allow the operator to enter a P ASSWORD for accessing the SETUP Menu. To access the PASSWORD Menu from the SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

SET PASSWORD

SX KEY DX KEY

000

ENCODER KNOB - SX ENCODER KNOB - DX

VISION SCREEN

The VISION SCREEN can have various configurations, the meaning of which is indicated in the table below.

Diaplay VISION DESCRIPTION Meaning 000 The SETUP Menu ARE NOT protected by any PASSWORD. *** The SETUP Menu ARE protected by any PASSWORD. Number between 001 and 999 The SETUP Menu ARE protected by a PASSWORD and this can be seen by the

operator only because they are working inside the SETUP Menu.

SET PASSWORD

011

STORE PASSWORD?

ENTERING A NEW PASSWORD

To enter a new PASSWORD proceed as follows:

• Make sure that the VISION S

CREEN displays the text 000.

• Choose the new PASSWORD to be entered by rotating the ENCODER K

• Push the ENTER/MEM K

• Push the SX K

EY to confirm and finalise entering of the new PASSWORD.

• To cancel the operation of entering a PASSWORD push the DX K

EY to confirm the operation of entering the PASSWORD.

EY.

NOB - DX.

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EDITING THE EXISTING P ASSWORD

WARNING: This operation is only possible after having accessed the SETUP Menu using the password

you wish to edit!

SET PASSWORD

077

STORE PASSWORD?

To edit the existing PASSWORD proceed as follows:

• Make sure the VISION S

CREEN shows the P ASSWORD entered previously (a number that must be

between 001 and 999).

• Choose the new PASSWORD to be entered by rotating the ENCODER K

• Push the ENTER/MEM K

• Push the SX K

EY to confirm and finalise editing of the PASSWORD.

• To cancel the operation of editing a PASSWORD push the DX K

EY to confirm the operation of editing the PASSWORD.

EY.

NOB - DX.

DELETING THE EXISTING P ASSWORD

WARNING: This operation is only possible after having accessed the SETUP Menu using the password

you wish to delete!

SET PASSWORD

000

STORE PASSWORD?

To delete the existing PASSWORD proceed as follows:

• Make sure the VISION S

CREEN shows the P ASSWORD entered previously (a number that must be

between 001 and 999).

• Take the VISION S

• Push the ENTER/MEM K

• Push the SX K

CREEN to number 000 by rotating the ENCODER KNOB - DX.

EY to confirm the deletion of the PASSWORD.

EY to confirm and finalise deleting of the PASSWORD.

• To cancel the operation of deleting a PASSWORD push the DX K

EY.

To exit the PASSWORD Menu and go back to the SETUP Menu:

• Push the MENU K

EY.

BLOCKS SETUP Menu

The purpose of this menu is to allow the operator to block or limit use of the welding machine and/or certain welding parameters / functions.

To access the BLOCKS Menu from the SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K The image graphically shows how the type of block is shown on the VISION S

NOB - SX to select the desired icon.

EY.

CREEN

when the welding machine is operating normally.

MENU KEY ENTER/MEM KEY

212 24

PROGRAM 0011

Fe G3 SI-1 Ø 0.8 Ar 16-20% CO2

ENCODER KNOB - SX ENCODER KNOB - DX

Within the BLOCKS Menu it is possible to select, by rotating the ENCODER KNOB - DX, the block required (this operation does not require confirmation) from the 4 options available:

Block type Description

NONE

BLOCK TYPE NONE

BLOCK ABSENT or RELEASE MACHINE Does not allow any block to be activated on the welding machine, but allows the operator to release the machine if its was blocked previously.

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Block type Description

LEVEL 1

PARTIAL BLOCK The operator can weld using the parameters set prior to the block and may make adjustments and/or changes to the welding parameters using the knobs on the control

BLOCK TYPE LEVEL 1

LEVEL 2

panels on the welding machine and the wire feeder (if fitted).

TOTAL BLOCK The operator can weld only using the parameters set prior to the block and cannot adjust and/or edit the welding parameters.

BLOCK TYPE LEVEL 2

USER BLOCK

PERSONALISED BLOCK Used to block or limit some adjustments and/or functions of the welding machine.

BLOCK TYPE USER BLOCK

CURR./WIRE SPEED CHANGE BLOCKED ARC LENGTH/VOLTAGE CHANGE BLOCKED INDUCTANCE CHANGE BLOCKED PROCESS CHANGE DISABLED PROGRAM CHANGE DISABLED JOB CHANGE DISABLED MODE CHANGE DISABLED SPECIAL FUNCTION CHANGE DISABLED

To exit the BLOCKS Menu and go back to the SETUP Menu:

• Push the MENU K

EY.

CONFIG SETUP Menu

The purpose of this menu is to allow the operator to select the language used for the VISION SCREEN, change the SETTINGS menu to ADV ANCED SETTINGS menu, enter advanced welding mode, set how cooling is managed, and set wire loading via the torch

button.

To access the CONFIG Menu from the SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

When the CONFIG Menu is open, the ENCODER K This can be enabled (the operation does not require confirmation) by rotating the ENCODER KNOB - DX.

Advanced function Description

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

LANGUAGE ENGLISH

ADVANCED CONFIGURATION DISABLED ADVANCED WELDING MODE DISABLED COOLING MODE ON DEMAND WIRE LOAD BY GUN DISABLED WIRE LOAD SPEED 8.0 m/min

ENCODER KNOB - SX ENCODER KNOB - DX

NOB

- SX can be rotated to select the which of the 6 functions available is required.

LANGUAGE

LANGUAGE ENGLISH

ADVANCED CONFIGURATION DISABLED ADVANCED WELDING MODE DISABLED COOLING MODE ON DEMAND WIRE LOAD BY GUN DISABLED WIRE LOAD SPEED 8.0 m/min

Indicates the languages that can be set for the VISION SCREEN. As regards the procedure for selecting a language on the VISION S

paragraph in the manual (“Language Selection”).

CREEN see the relevant

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Advanced function Description

ADVANCED CONFIGURATION

LANGUAGE ENGLISH

ADVANCED CONFIGURATION ENABLED

ADVANCED WELDING MODE DISABLED COOLING MODE ON DEMAND WIRE LOAD BY GUN DISABLED WIRE LOAD SPEED 8.0 m/min

ADVANCED WELDING MODE

LANGUAGE ENGLISH ADVANCED CONFIGURATION DISABLED

ADVANCED WELDING MODE ENABLED

COOLING MODE ON DEMAND WIRE LOAD BY GUN DISABLED WIRE LOAD SPEED 8.0 m/min

COOLING MODE

LANGUAGE ENGLISH ADVANCED CONFIGURATION DISABLED ADVANCED WELDING MODE DISABLED

COOLING MODE ON DEMAND

WIRE LOAD BY GUN DISABLED WIRE LOAD SPEED 8.0 m/min

WIRE LOAD BY GUN

LANGUAGE ENGLISH ADVANCED CONFIGURATION DISABLED ADVANCED WELDING MODE DISABLED COOLING MODE ON DEMAND

WIRE LOAD BY GUN DISABLED

WIRE LOAD SPEED 8.0 m/min

If enabled, this configuration offers the welder the following additional menus (the

following icons will be created in the ADVANCED SETUP Menu):

• ADVANCED CONFIG

• WELD LOG

If enabled, this configuration allows the welder to have further welding modes available to

them (the following icons will be created in the ADVANCED SETUP Menu):

• ADVANCED MODE

This configuration allows the welder to set cooling as follows:

• WHEN REQUESTED. IIn this case, cooling is managed in relation to the welding done.

• ALWAYS ON. In this case, cooling comes on when the machine is switched on, and stays on until the machine is switched off. Cooling only stops when an alarm is activated.

This configuration allows the welder to enable or disable the type of wire loading from the torch:

• ACTIVE. In this case wire loading is activated from the torch (also see relevant section).

• NOT ACTIVE. In this case, wire loading can only be done using the relevant button on the feeder.

WIRE LOAD SPEED

The parameter is used to set the loading speed, both for the torch (if active) and for the feeder. The range for this parameter is 1,0 m/min to 22,0 m/min.

LANGUAGE ENGLISH ADVANCED CONFIGURATION DISABLED ADVANCED WELDING MODE DISABLED COOLING MODE ON DEMAND WIRE LOAD BY GUN DISABLED

WIRE LOAD SPEED 8.0 m/min

WARNING: The additional menus are explained in the manual, in the “ADVANCED SETUP Menu” paragraph.

To exit the CONFIG Menu and go back to the SETUP Menu:

• Push the MENU K

EY.

Page 62

FACT ORY RESET SETUP Menu

The purpose of this menu is to allow the operator to return the welding machine partially or totally to the factory settings.

To access the FACTORY RESET Menu from the SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

Within the FACTORY RESET Menu it is possible, by rotating the ENCODER K

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

ENCODER KNOB - SX

RESET PROGRAM RESET PROCESS DATA DELETE ALL JOBS COUNTER ALARMS RESET TOTAL RESET

NOB

- SX, to select the individual RESET required,

from the 5 functions available:

Function Description

RESET PROGRAM

Used to return the Special functions (Fx) of the PROGRAM that the operator is using to

their DEFAULT settings (only for welding processes for which welding programs are set beforehand).

RESET PROGRAM (0011)

RESET PROCESS DATA MIG/MAG SYNERGIC DELETE ALL JOBS COUNTER ALARMS RESET TOTAL RESET

NOTE: The welding PROGRAM NUMBER for which the Special Functions (Fx) are to be returned to the factory settings is indicated on the VISION S

CREEN.

EXECUTE PROGRAM RESET?

RESET PROCESS DATA

RESET PROGRAM (0011)

RESET PROCESS DATA MIG/MAG SYNERGIC

DELETE ALL JOBS COUNTER ALARMS RESET TOTAL RESET

EXECUTE DATA PROCESS RESET?

DELETE ALL JOBS

RESET PROGRAM (0011) RESET PROCESS DATA MIG/MAG SYNERGIC

DELETE ALL JOBS

COUNTER ALARMS RESET TOTAL RESET

CONFIRM DELETE ALL JOB?

COUNTER ALARMS RESET

RESET PROGRAM (0011) RESET PROCESS DATA MIG/MAG SYNERGIC DELETE ALL JOBS

COUNTER ALARMS RESET

TOTAL RESET

EXECUTE COUNTER ALARMS RESET?

Used to return the Special functions (Fx) of the welding PROCESS the operator is using

to their DEFAULT settings.

NOTE: The welding PROCESS for which the Special Functions (Fx) are to be returned to the factory settings, is indicated on the VISION S

CREEN.

Used to delete all the JOBS saved previously by the operator.

WARNING: Remember that, when it leaves the factory the welding machine DOES NOT HAVE any JOB saved in it!

Used to reset the counters for all the alarms (Curr. - Tot. ---- see ERROR LOG Menu) that

have occurred in the welding plant.

WARNING: This operation resets the counters for the alarms but does not delete the individual alarms!

TOTAL RESET

RESET PROGRAM (0011) RESET PROCESS DATA MIG/MAG SYNERGIC DELETE ALL JOBS COUNTER ALARMS RESET

TOTAL RESET

Used to return the welding plant to the factory settings.

WARNING: Resetting will take place as soon as the key is released to confirm the operation!

EXECUTE TOTAL RESET?

Page 63

All the functions included in this menu can be used as

RESET PROGRAM (0011)

RESET PROCESS DATA MIG/MAG SYNERGIC

DELETE ALL JOBS COUNTER ALARMS RESET TOTAL RESET

EXECUTE DATA PROCESS RESET?

RESET PROGRAM (0011)

RESET PROCESS DATA MIG/MAG SYNERGIC

DELETE ALL JOBS COUNTER ALARMS RESET TOTAL RESET

ARE YOU SURE?

RESET PROGRAM (0011)

RESET PROCESS DATA MIG/MAG SYNERGIC

DELETE ALL JOBS COUNTER ALARMS RESET TOTAL RESET

DATA PROCESS RESET DONE

follows:

• Choose the function (e.g. RESET PROCESS DATA) that

you intend to use by rotating the ENCODER K

NOB - SX.

• EXECUTE PROCESS DATA RESETTING by pushing the

DX K

EY.

• PROCEED by finalising the reset by pushing the SX K cancel the operation by pushing the DX K

EY.

EY or

To exit the FACTORY RESET Menu and go back to the SETUP Menu:

• Push the MENU K

EY.

INFO SETUP Menu

The purpose of this menu is to allow the operator to know what version of the software has been loaded into each component that is part of the welding plant.

To access the INFO Menu from the SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

ENCODER KNOB - SX

POWER SOURCE SW. VERS.

WIRE FEEDER SOFTWARE VER. 1 WIRE FEEDER SOFTWARE VER. 2 ROBOT INTERFACE SW. VERS. S/N

H04-03.04 F03-04.04-BETA0002 C04-24.00 500A

Software Description

POWER SOURCE SW. VERS.

WIRE FEEDER SOFTWARE VER. 1 WIRE FEEDER SOFTWARE VER. 2 ROBOT INTERFACE SW. VERS. S/N

H04-03.04 F03-04.04-BETA0002 C04-24.00 500A

Indicates the version of the software loaded into the welding machine.

WIRE FEEDER SOFTWARE VERS. 1/2

POWER SOURCE SW. VERS.

WIRE FEEDER SOFTWARE VER. 1

WIRE FEEDER SOFTWARE VER. 2 ROBOT INTERFACE SW. VERS. S/N

H03-04.00 F02-02.18

POWER SOURCE SW. VERS. WIRE FEEDER SOFTWARE VER. 1

WIRE FEEDER SOFTWARE VER. 2

ROBOT INTERFACE SW. VERS. S/N

H03-02.03 F02-02.17

This indicates the software version loaded in feeder 1/2, if applicable.

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Page 64

Software Description

ROBOT INTERFACE SW. VERS.

POWER SOURCE SW. VERS. WIRE FEEDER SOFTWARE VER. 1 WIRE FEEDER SOFTWARE VER. 2

ROBOT INTERFACE SW. VERS.

S/N

H02-01.00 F06-01.01

S/N

This indicates the software version loaded in the robot interface board, if applicable.

This indicates the serial number for the microprocessor contained in the digital interface board. This is the serial number required for loading special functions at additional cost.

POWER SOURCE SW. VERS. WIRE FEEDER SOFTWARE VER. 1 WIRE FEEDER SOFTWARE VER. 2 ROBOT INTERFACE SW. VERS.

S/N

FX00204904080100

NETWORK BRIDGE SOFTWARE VERSION

This indicates the network interface software version loaded in the board. There are also identity codes that are only required for assistance, and can be requested if the network malfunctions.

WIRE FEEDER SOFTWARE VER. 1 WIRE FEEDER SOFTWARE VER. 2 ROBOT INTERFACE SW. VERS. S/N

NETWORK BRIDGE SOFTWARE VERSION

TNI-300415-BETA-0003 DID0 10040204 DID1 106F402E DC0 017F007F

A diagnostics menu can also be accessed by holding down the DX KEY and the DX KEY for three seconds.

Software Descrizione

DIAGNOSTICS MENU

DIAGNOSTICS

CAN BUS STATUS

I/O STATUS REMOTE CONTROL ENABLED OPTIONS

CAN BUS STATUS

This menu has 4 diagnostics windows:

• CAN BUS STATUS

• I/O STATUS

• REMOTE CONTROLS STATUS

• ENABLED OPTIONS

Number of packages transmitted and received (Rx.. and TX..) and the number of transmission errors.

CAN BUS STATUS

Rx packets 98288

Tx packets 59392 Rx FIFO0 98290 Tx errors 0 Rx overruns 0 REC 0 TEC 0 REC max. 0 TEC max. 0

I/O STATUS

FAN OF F

WATER COOLER PUMP OFF E0.3 UNDER VOLTAGE OFF E0.2 OVER VOLTAGE OFF E0.4 OVER CURRENT OFF T°C THERMAL PROTECTION OFF VRD OFF WATER COOLER PRESENCE ON COOLING PLANT PRESSURE OFF

The status of the inputs and outputs on the generator.

REMOTE CONTROLS STATUS

REMOTE CONTROL

ANALOGIC INPUT 1 0

ANALOGIC INPUT 2 0 ANALOGIC INPUT 3 0 ANALOGIC INPUT 4 0 TORCH TRIGGER INPUT OFF UP TRIGGER INPUT OFF DOWN TRIGGER INPUT OFF AUX-IN OFF

The status of the inputs:

• ANALOGUE INPUT 1 (synergic remote control input)

• ANALOGUE INPUT 2 (arc length remote control input)

• ANALOGUE INPUTS 3 & 4 not connected

• TORCH BUTTON

• UP AND DOWN BUTTONS on the torch

• AUX-IN not connected

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Page 65

Software Descrizione

ENABLED OPTIONS

COLD VISION.COLD

ECP EXTENDED CURVES PACKAGES PIPE VISION.PIPE POWER VISION.POWER PULSED PULSED ULTSPEED VISION.ULTRASPEED

ENABLED OPTIONS

The special programs enabled, specifically:

• PULSED

• ECP estended curves package

• VISION.COLD

• VISION.PIPE

• VISION.POWER

• VISION.ULTRASPEED

The contents of thus menu are for information only, the operator cannot change anything they can only read the information con-

tained by scrolling the various options available in the menu by rotating the ENCODER K

NOB - SX.

To exit the INFO Menu and go back to the SETUP Menu:

• Push the MENU K

EY.

NETWORK SETUP Menu

This menu is used to view the settings for the Ethernet network if connected. If not, the following image is displayed:

LINK STATUS NOT ACTIVE

CONFIGURATION DHCP IP ADDRESS NETMASK GATEWAY

Digitech Vision 5000 [FX00204904080100]

Function Description

LINK STATUS

LINK STATUS NOT ACTIVE

CONFIGURATION DHCP IP ADDRESS 169.254.136.178 NETMASK 255.255.0.0 GATEWAY 0.0.0.0

Digitech Vision 5000 [FX00204904080100]

CONFIGURATION

LINK STATUS NOT ACTIVE

CONFIGURATION DHCP

IP ADDRESS 169.254.136.178 NETMASK 255.255.0.0 GATEWAY 0.0.0.0

Digitech Vision 5000 [FX00204904080100]

IP ADDRESS

LINK STATUS NOT ACTIVE CONFIGURATION DHCP

IP ADDRESS 169.254.136.178

NETMASK 255.255.0.0 GATEWAY 0.0.0.0

Digitech Vision 5000 [FX00204904080100]

NETMASK

This indicates that the welding machine has an active connection to the Ethernet network.

This indicates the type of network configuration used. The DHCP protocol is obligatory.

This indicates the IP address to which the welding machine has been assigned.

This indicates the sub-network template number to which the welding machine has been assigned.

LINK STATUS NOT ACTIVE CONFIGURATION DHCP IP ADDRESS 169.254.136.178

NETMASK 255.255.0.0

GATEWAY 0.0.0.0

Digitech Vision 5000 [FX00204904080100]

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Function Description

GATEWAY

LINK STATUS NOT ACTIVE CONFIGURATION DHCP IP ADDRESS 169.254.136.178 NETMASK 255.255.0.0

GATEWAY 0.0.0.0

Digitech Vision 5000 [FX00204904080100]

This indicates the gateway number to which the welding machine has been assigned.

To exit the DAT A IN-OUT Menu and go back to the SETUP Menu:

• Push the MENU K

EY.

ERROR LOG SETUP Menu

The purpose of this menu is to allow the operator to know, interpret, and understand error conditions that have occurred or may be encountered on the welding plant.

To access the ERROR LOG Menu from the SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

ERRORS Curr. Tot.

E0.5 REMOTE COMMANDS 0 0 E0.6 WATER COOLER MISSING 1 5

SX KEY DX KEY

E0.7 MOTOR SPEED 0 0 E0.8 WIRE FEEDER MISSING 0 0 T°C THERMAL PROTECTION 0 0 E7.0 RC ANALOGIC MISSING 1 2

ENCODER KNOB - SX ENCODER KNOB - DX

VISION SCREEN

Within the menu the following is indicated for each individual error:

• Its code (e.g. E1.0).

• A short description (e.g. no configuration file).

• The number of times this has occurred since the last time the machine was switched on (Curr).

•

The number of times this has occurred since the last ALARM COUNTER RESET or TOTAL RESET (Tot.) of the welding machine.

• Errors that have occurred on the welding plant and subsequently been corrected, but not yet partially reset, are highlighted in yellow.

• Errors that have occurred on the welding machine, but that have not yet been resolved and so are still active, are highlighted in red.

RESET Curr (RESET P ARTIAL ERROR COUNT)

The counter that indicates how many times a error or alarm has occurred since the last time the

ERRORS Curr. Tot.

E0.1 OVER AND UNDER VOLTAGE 0 0 E0.2 OVER VOLTAGE 0 0 E0.3 UNDER VOLTAGE 0 0 E0.4 OVER CURRENT 0 0 E0.5 REMOTE COMMANDS 0 0

E0.6 WATER COOLER MISSING 1 6

machine was switched on is part of this menu, and can be zeroed as follows:

• Choose the error for which the partial counter (Curr) must be reset by rotating the SX - ENCODER K

• The VISION S

CREEN displays an icon in the bottom right corner (see image) that indicates that you can

proceed with resetting.

• Hold down the DX K

EY until resetting of the (Curr) counter has been completed.

NOB.

Within the menu, by rotating the ENCODER KNOB - SX it is possible to scroll the errors (also indicated in the table below), view them

and select them.

Error

condition

Err E0.0

Error code Error description and possible diagnosis

POWER SUPPLY FAILURE

NON automatic reset error.

This error can only arise when switching on and not when the welding plant is working normally.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

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Error

condition

Error code Error description and possible diagnosis

Err E0.1

Err E0.2

Err E0.3

Err E0.4

Err E0.5

Err E0.6

Err E0.7

OVER AND UNDER VOLTAGE Automatic reset error.

OVER VOLTAGE Automatic reset error.

UNDER VOLTAGE Automatic reset error.

OVER CURRENT Automatic reset error.

REMOTE COMMANDS No feed for remote commands.

NON automatic reset error.

WATER COOLER MISSING

NON automatic reset error.

Check that the WATER COOLER SYSTEM - OBLIGATORY function is included within the

ADVANCED SETUP Menu / EQUIPMENT LA YOUT.

After this initial check you need to know that this error can only occur in the following cases:

• Water cooler system not connected to the welding machine.

• The welding machine does not recognise the water cooler system, even though it is connected correctly.

• Water cooler system disconnected when the machine is operating normally.

Once the water cooler system has been reactivated, this error condition resets itself automatically!

If the alarm occurs even when the WATER COOLER SYSTEM - OPTIONAL function is included in

the ADVANCED SETUP Menu / EQUIPMENT LA YOUT, call Technical Assistance Department immediately.

MOTOR FAULT

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

Err E0.8

Err E0.9

Err T°C

Err H20

Err E1.0

Err E1.1

WIRE FEEDER MISSING

NON automatic reset error.

Check that the WIRE FEEDER - OBLIGATORY function is included within the ADV ANCED SETUP Menu / EQUIPMENT LAYOUT.

After this initial check you need to know that this error can only occur in the following cases:

• Wire feeder not connected to the welding machine.

• The welding machine does not recognise the wire feeder, even though it is connected correctly.

• Wire feeder disconnected when the machine is operating normally.

Once the wire feeder has been reactivated, this error condition resets itself automatically!

If the alarm occurs even when the WIRE FEEDER - OPTIONAL function is included in the

ADVANCED SETUP Menu / EQUIPMENT LA YOUT, call Technical Assistance Department immediately.

CAN INTERNAL ERROR Faulty communication between the generator and the feeder.

NON automatic reset error.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

THERMAL PROTECTION The welding stops due to an excessively high temperature (thermostat activated). Automatic reset error.

COOLER PRESSURE The fluid in the cooling system is at low pressure.

NON automatic reset error.

CONFIG. FILE MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

USER FILE MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

Err E1.2

TORCH FILE MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

(continued)

Page 68

Error

condition

Err E1.3

Err E1.6

Err E1.7

Err E1.8

Err E1.9

Err E2.0

Error code Error description and possible diagnosis

CALIBRATION FILE MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

MMA DEFAULTS MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

TIG DEFAULTS MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

MIG DEFAULTS MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

WELDER DEFAULTS MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

FILE SYSTEM ERROR

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

Err E3.2

Err E3.3

Err E4.0

Err E4.1

Err E4.2

Err E4.3

STICKING This error is displayed when a short-circuit has been formed between the machine’s output terminals for more than 1.2 seconds.

NON automatic reset error.

To remove the error state, eliminate the short circuit so that the voltage on the torch goes above the threshold value again. At this stage the error condition disappears and the welding machine goes back to the mode prior to the sticking. If the torch trigger is still pushed, it must be released and pressed again to begin welding again.

MOTOR SPEED FAULT

NON automatic reset error.

Check that the rollers on the wire feeder mechanism are not stuck and that the welding wire comes

out correctly, otherwise contact Technical Assistance Department immediately.

LAST SETUP NOT VALID

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

JOBS WRONG

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

MIG SYN SPECIAL FUNCTION (Fx) WRONG

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

MIG MAN SPECIAL FUNCTION (Fx) WRONG

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

Err E4.4

Err E4.5

SPECIAL PULSED MIG FUNCTIONS (Fx) NOT VALID

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

SPECIAL DOUBLE PULSED MIG FUNCTIONS (Fx) NOT VALID

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

(continued)

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Error

condition

Err E5.0

Err E5.1

Err E5.3

Err E5.4

Err E5.5

Error code Error description and possible diagnosis

MIG PROGRAMS MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

PULSED MIG WELDING PROGRAMMES MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

MMA PROGRAMS MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

TIG PROGRAMS MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

MIG MANUAL PROGRAMS MISSING

NON automatic reset error. Immediately contact technical assistance dept.

Error visible on VISION S

CREEN ONLY in the event of a fault and NOT in the ERROR LOG Menu.

Err E6.0

Err E6.1

Err E6.5

Err E7.0

Err E8.3

Err E8.4

Err E8.7

HT5 CAN LINK MISSING

NON automatic reset error. Immediately contact technical assistance dept.

ROBOT LINK MISSING

NON automatic reset error. Immediately contact technical assistance dept.

NO ROBOT INTERFACE Automatic reset error.

RC ANALOGIC MISSING

NON automatic reset error.

Check that the ANALOGIC RC - OBLIGATORY function is included within the ADVANCED SETUP Menu / EQUIPMENT LA YOUT.

After this initial check you need to know that this error can only occur in the following cases:

• ANALOGIC RC remote control not connected to the relevant connector.

• The welding plant does not recognise the ANALOGIC RC remote control, even though it is connected correctly.

• The ANALOGIC RC remote control disconnected when the welding plant is working normally.

As soon as the remote control is connected again this error condition resets itself automatically!

If the alarm occurs even when the ANALOGIC RC - OPTIONAL function is included in the

ADVANCED SETUP Menu / EQUIPMENT LA YOUT, call Technical Assistance Department immediately .

NO GAS FLOW Error reset by a command from the robot’s board (see robot interface manual).

NO H2O FLOW Error reset by a command from the robot’s board (see robot interface manual).

NO WELDING WIRE Error reset by a command from the robot’s board (see robot interface manual).

POWER LIMITATION

AUT ADJ

This alarm appears if the power limit is exceeded. The alarm alternates with the standard display every 1.5 seconds, despite which the machine continues to weld, supplying limited power, but complying with the values shown on the data plate.

The table provides a simple summary of all the error conditions that may arise on the welding plant and, if possible, what the operator must do to attempt to resolve the problem.

The table includes 2 types of errors:

•

Automatic reset error: Once the alarm condition has been resolved the welding machine starts working again and the operator can weld again! The VISION SCREEN goes back to exactly the same point it was at prior to signalling the alarm!

PLEASE NOTE: After resetting has been completed, during normal operation of the machine, the VISION S

CREEN will still show

the error signal to inform the operator of the event ( ), but this can be removed visually from the display by simply pushing the MENU KEY. WARNING: This only removes the visual error indication but not the history of what happened!

•

NON automatic reset error: To remove the alarm status and reinstate correct operation of the machine, the welding plant

must be switched off. The machine will then be working again and the operator can weld again!

Page 70

PLEASE NOTE: If, when switching on, the error status presents itself again, immediately contact Technical Assistance Department.

This is necessary so that our technical assistance dept (that must be contacted each time the error messages appear on the welding machine’s operator interface) is able to resolve the problems more easily and as quickly as possible, thanks to

the reports by the user, and also because, in the meantime the welding machine does not allow the operator to do their work.

To exit the ERROR LOG Menu and go back to the SETUP Menu:

• Push the MENU K

EY.

ADV ANCED SETUP Menu

“DH” / “VS” CONTROL PANEL

MENU KEY ENTER/MEM KEY

SETUP

SX KEY DX KEY

ENCODER KNOB - SX ENCODER KNOB - DX

VISION S

CREEN

To access the ADV ANCED SETUP Menu from any point on the control panel:

• Open the SETUP Menu by holding the SX K

•

Open the CONFIG Menu by rotating the ENCODER K

•

Access the ADVANCED CONFIGURATION function by rotating the ENCODER K

EY down for at least 5 consecutive seconds.

NOB

- SX until the icon required is reached, and then push the ENTER/MEM K

NOB

- SX and select ACTIVATE by rotating the

ENCODER KNOB - DX.

• Access the ADVANCED WELDING MODE function by rotating the ENCODER K CODER K

NOB - DX.

• Access the PLANT CONFIGURATION function by rotating the ENCODER K ER K

NOB - DX.

• Exit the CONFIG Menu by pushing the MENU K

•

At this stage the SETUP Menu has been transformed into the ADVANCED SETUP Menu and the VISION S

EY.

NOB - SX and select ACTIVATE by rotating the EN-

NOB - SX and select ACTIVATE by rotating the ENCOD-

following additional icons:

- ADVANCED CONFIG

- ADVANCED MODE

- EQUIPMENT LAYOUT

- WELD LOG

MENU KEY

ENCODER K ENTER/MEM K

NOB - SX Used to scroll the various icons (sub-menus) in the menu and then select them.

EY Used to access the menu related to the icon selected.

Used to exit the ADVANCED SETUP Menu and take the VISION SCREEN back to the

welding phase.

WARNING:

• It is impossible to weld!

• If the VISION S

CREEN is protected by a password, access to this menu will only be allowed by entering the correct password.

CREEN

displays the

Page 71

ACCESSING THE SUB-MENUS

SETUP

To access the sub-menus included in the ADVANCED SETUP Menu, you must:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

“HT5” CONTROL PANEL (not used with DH 32 and VS 32)

It is not possible to access the ADVANCED SETUP Menu and all the related sub-menus using the “HT5” control panel.

ADV ANCED CONFIG ADV ANCED SETUP Menu

The purpose of this menu is to allow the operator to know the actual working time and operation of the welding machine, to configure the ENERGY SAVING mode in the best way to allow the best energy saving on the welding plant, and to be able to enable an analogue output on the welding plant that can be used for connecting total remote controls equipped with automatic self-recognition.

To access the ADV ANCED CONFIG Menu from the ADVANCED SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

ARC ON TIMER 0 gg. 0:00:00 TIMER WELDER ON 0 gg. 0:00:00 ENERGY SAVING STANDARD

SX KEY DX KEY

ERROR FILTER TIME 300 ms

ENCODER KNOB - SX ENCODER KNOB - DX

Within the ADVANCED CONFIG Menu the operator can view:

Advanced function Description

ARC ON TIMER

Indicates the actual time the machine is used for welding.

WARNING: This time can only be zeroed by means of a T OTAL RESET (see the relevant paragraph) of the welding plant.

ARC ON TIMER 0 gg. 0:00:00

TIMER WELDER ON 0 gg. 0:03:19 ENERGY SAVING STANDARD ERROR FILTER TIME 300 ms

TIME WELDER ON

Indicates the actual time the machine works, even when the screen saver is activated.

WARNING: This time can only be zeroed by means of a T OTAL RESET (see the relevant paragraph) of the welding plant.

ARC ON TIMER 0 gg. 0:00:00

TIMER WELDER ON 0 gg. 0:12:35

ENERGY SAVING STANDARD ERROR FILTER TIME 300 ms

VISION SCREEN

WARNING: The content of the part of the menu described above is for information only, the operator cannot make any changes,

they can only view and read the information available on the screen.

Page 72

Advanced function Description

ENERGY SAVING

By rotating the ENCODER KNOB - DX (this operation does not require confirmation) it is possible to choose the energy saving mode you prefer from the 3 available for the

welding plant:

ARC ON TIMER 0 gg. 0:00:00 TIMER WELDER ON 0 gg. 0:12:49

ENERGY SAVING ULTRA

ERROR FILTER TIME 300 ms

• STANDARD - Energy saving is achieved by the screen saver being activated for the

screens on both the generator and the feeder after a set time that cannot be changed by the operator (see the relevant paragraph).

• ULTRA - Energy saving is obtained by the screens on the generator and the feeder

being switched off after a set time, equal to that for the screen saver, which cannot be changed by the operator.

• EXTRA - Energy saving is obtained by the screens on the generator and the feeder

switching off as soon as the machine is switched on.

ERROR FILTER TIME

ARC ON TIMER 0 gg. 0:00:00 TIMER WELDER ON 0 gg. 0:13:20 ENERGY SAVING ULTRA

ERROR FILTER TIME 300 ms

This is used to set the minimum time an alarm remains active before it is displayed.

To exit the ADV ANCED CONFIG Menu and go back to the ADVANCED SETUP Menu:

• Push the MENU K

EY.

ADV ANCED MODE ADV ANCED SETUP Menu

The purpose of this menu is to allow the operator to further refine adjustments to the welding parameters for the machine.

To access the ADV ANCED MODE Menu from the ADVANCED SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

CYCLE DISABLED CRATER STANDARD DUAL PULSE STANDARD ARC LENGTH ADJUSTMENT VOLTAGE TIG LIFT MODE DISABLED

ENCODER KNOB - SX ENCODER KNOB - DX

VISION SCREEN

Within the ADVANCED MODE Menu it is possible, by rotating the ENCODER KNOB - SX, to choose the advanced welding mode required from the 4 available (according to the welding process selected) and this can be ACTIVATED (this operation does not

require confirmation) by rotating the ENCODER K

NOB - DX.

Advanced function Description

CYCLE

If enabled, when operating in STANDARD or ADVANCED mode, this function provides the operator with a further welding mode (CYCLE) and the special functions associated with it, when using MIG (pulsed, double pulsed, synergic, or manual) welding processes:

CYCLE STANDARD

CRATER STANDARD DUAL PULSE STANDARD ARC LENGTH ADJUSTMENT VOLTAGE TIG LIFT MODE DISABLED

• CURRENT CYCLE, CYCLE WIRE SPEED (see TAB. A/B parameter F19).

• CYCLE ARC LENGTH, CYCLE VOLTAGE (see TAB. A/B parameter F20).

• FIRST SLOPE (from I1 to I2) see TAB. A/B parameter F18) - advanced cycle only.

• SECOND SLOPE (from I2 to I1) (see TAB. A/B parameter F21) - advanced cycle only.

The WELDING MODE SELECTION Menu (MODE) menu will therefore be changed.

This function can only be activated, with the above procedure, on the VISION Display, whilst it can also be set on the HT5 drag-and-drop once it is activated.

CYCLE ADVANCED

CRATER STANDARD DUAL PULSE STANDARD ARC LENGTH ADJUSTMENT VOLTAGE TIG LIFT MODE DISABLED

See the special “WELD MODE SELECTION Key” paragraph for correct functioning of the CYCLE welding mode.

(continued)

Page 73

Advanced function Description

CRATER

CYCLE ADVANCED

CRATER ADVANCED

DUAL PULSE STANDARD ARC LENGTH ADJUSTMENT VOLTAGE TIG LIFT MODE DISABLED

DOUBLE PULSED

CYCLE ADVANCED CRATER STANDARD

DUAL PULSE ADVANCED

ARC LENGTH ADJUSTMENT VOLTAGE TIG LIFT MODE DISABLED

ARC LENGTH ADJUSTMENT

CYCLE DISABLED CRATER STANDARD DUAL PULSE STANDARD

ARC LENGTH ADJUSTMENT VOLTAGE

TIG LIFT MODE DISABLED

TIG LIFT MODE

CYCLE DISABLED CRATER STANDARD DUAL PULSE STANDARD ARC LENGTH ADJUSTMENT VOLTAGE

TIG LIFT MODE ENABLED

If enabled, when working in ADVANCED mode, this function provides the operator

with further welding modes related to the CRATER as well as the 2 special functions

explained below that make it possible to vary the length of the arc in the welding crater, when using MIG (pulsed, double pulsed, synergic, and manual) welding processes.

• INITIAL ARC LENGTH, INITIAL VOLTAGE (see TAB. A/B parameter F09)

• FINAL ARC LENGTH, FINAL VOLTAGE (see TAB. A/B parameter F14)

If enabled, when working in ADVANCED mode, this function provides the operator with the following special functions, when using the double pulsed MIG welding process:

• DOUBLE PULSED ARC LENGTH (F24) Allows the welder to adjust the length of the arc on both double pulsed levels.

• FIRST SLOPE (from I

• SECOND SLOPE (from I

1 to I2 ) (see TAB. A parameter F22)

2 to I1 ) (see TAB. A parameter F27)

These two special functions allow the welder to adjust the ramp for passing between the two double pulsed levels.

This function allows an operator using the (pulsed, double pulsed, synergic and manual)

MIG welding process to adjust the ARC LENGTH ADJUSTMENT ( WELDING VOL TAGE (

) or the WIRE SPEED ( ).

) parameter with the

If activated, this function makes an additional welding mode known as TIG LIFT TORCH TRIGGER available to an operator using the TIG LIFT welding process.

In this mode the welder can control the WELDING CURRENT (

) parameter, using the

button on the TIG torch.

WARNING: To allow TIG LIFT WITH TORCH TRIGGER welding, the DIGITECH PULSE needs a specific female connector to be fitted on it (NON-ST ANDARD MACHINE) to which the corresponding male connector on the TIG torch is to be connected.

Therefore, for the TIG LIFT welding process, a new menu will be created (see figure)

named WELDING MODE SELECTION Menu (MODE).

TIG LIFT

TIG LIFT TORCH TRIGGER

WELDING MODE SELECTION Menu (MODE)

To access the WELDING MODE SELECTION Menu (MODE) push the MENU KEY.

“DH” / “VS” CONTROL PANEL

EY - Used to access subsequent menus, where applicable.

MENU K ENCODER K ENTER/MEM K

NOB - SX - Selects the welding mode.

EY - Used to access the PRE-SETTING for the program selected

beforehand, with the welding MODE chosen.

“HT5” CONTROL PANEL

It is not possible to access the WELDING MODE SELECTION Menu (MODE) via the

“HT5” control panel.

To exit the ADV ANCED MODE Menu and go back to the ADVANCED SETUP Menu:

• Push the MENU K

EY.

Page 74

EQUIPMENT LAYOUT ADV ANCED SETUP Menu

The purpose of this menu is to allow the operator to manage connections of components and accessories that are part of the welding plant.

To access the EQUIPMENT LAYOUT Menu from the SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

EQ. LAYOUT

ENCODER KNOB - SX ENCODER KNOB - DX

Within the EQUIPMENT LA YOUT Menu, it is possible, by rotating the ENCODER KNOB - SX, to select the component of the welding plant, while by rotating the ENCODER K ponent (e.g. Torch 400 A H2O) that is to be connected to the plant (this operation does not require confirmation).

Advanced function Description

WATER COOLER

WATER COOLER OPTIONAL

WIRE FEEDER 1 OPTIONAL REMOTE CONTROL 1 RC OPTIONAL TORCH TYPE 1 400A H2O SAFETY CALIBRATION CODE 1 013 WIRE FEEDER 2 ABSENT REMOTE CONTROL 2 RC OPTIONAL TORCH TYPE 2 400A H2O SAFETY CALIBRATION CODE 2 013

NOB - DX, you can decide the type of connection required (e.g. Optional) or the type of com-

OPTIONAL - Means that the water cooler system may or may not be connected to the welding machine.

OBLIGATORY - Means that it is obligatory for the water cooler system to be connected to the welding plant. A error condition is generated when:

• Switching on or at any other time if the welding plant does not detect the presence.

• During normal operation if the water cooler system is disconnected.

Also see the CONFIG menu if it is necessary to keep the cooling system working continuously.

WIRE FEEDER 1 / WIRE FEEDER 2

WATER COOLER OPTIONAL

WIRE FEEDER 1 OPTIONAL

REMOTE CONTROL 1 RC OPTIONAL TORCH TYPE 1 400A H2O SAFETY CALIBRATION CODE 1 013 WIRE FEEDER 2 ABSENT REMOTE CONTROL 2 RC OPTIONAL TORCH TYPE 2 400A H2O SAFETY CALIBRATION CODE 2 013

WATER COOLER OPTIONAL WIRE FEEDER 1 OPTIONAL REMOTE CONTROL 1 RC OPTIONAL TORCH TYPE 1 400A H2O SAFETY CALIBRATION CODE 1 013

WIRE FEEDER 2 ABSENT

REMOTE CONTROL 2 RC OPTIONAL TORCH TYPE 2 400A H2O SAFETY CALIBRATION CODE 2 013

OPTIONAL - This means that FEEDER 1-2 can or cannot be connected to the welding plant. Once feeder 1-2 is detected when the plant is switched on, its presence becomes obligatory.

OBLIGATORY - This means that it is obligatory for FEEDER 1-2 to be connected to the welding plant, even when the plant is switched on. A error condition is generated when:

• When switched on, if the welding plant does not detect its presence.

• During normal operation if the wire feeder is disconnected.

MISSING - Means that feeder 2 must not be managed by the plant, even if it is connected up.

NOTE: If the second feeder is not connected up, all the settings relate to feeder 1. NOTE: The FEEDER 2 section must also be set to allow feeder 2 to work in a robotised

plant.

(continued)

Page 75

Advanced function Description

REMOTE CONTROL 1 / REMOTE CONTROL 2

WATER COOLER OPTIONAL WIRE FEEDER 1 OPTIONAL

REMOTE CONTROL 1 RC OPTIONAL

TORCH TYPE 1 400A H2O SAFETY CALIBRATION CODE 1 013 WIRE FEEDER 2 ABSENT REMOTE CONTROL 2 RC OPTIONAL TORCH TYPE 2 400A H2O SAFETY CALIBRATION CODE 2 013

WATER COOLER OPTIONAL WIRE FEEDER 1 OPTIONAL REMOTE CONTROL 1 RC OPTIONAL TORCH TYPE 1 400A H2O SAFETY CALIBRATION CODE 1 013 WIRE FEEDER 2 ABSENT

REMOTE CONTROL 2 RC OPTIONAL

TORCH TYPE 2 400A H2O SAFETY CALIBRATION CODE 2 013

TORCH TYPE 1 / TORCH TYPE 2

WATER COOLER OPTIONAL WIRE FEEDER 1 OPTIONAL REMOTE CONTROL 1 RC OPTIONAL

TORCH TYPE 1 400A H2O

SAFETY CALIBRATION CODE 1 013 WIRE FEEDER 2 ABSENT REMOTE CONTROL 2 RC OPTIONAL TORCH TYPE 2 400A H2O SAFETY CALIBRATION CODE 2 013

WATER COOLER OPTIONAL WIRE FEEDER 1 OPTIONAL REMOTE CONTROL 1 RC OPTIONAL TORCH TYPE 1 400A H2O SAFETY CALIBRATION CODE 1 013 WIRE FEEDER 2 ABSENT REMOTE CONTROL 2 RC OPTIONAL

TORCH TYPE 2 400A H2O

SAFETY CALIBRATION CODE 2 013

DISABLED - Means that REMOTE CONTROL 1-2 must not be managed by the plant, even if it is connected up.

OPTIONAL - This means that REMOTE CONTROL 1-2 can or cannot be connected to the welding plant. If it is disconnected while the plant is running, no alarm is raised.

OBLIGATORY - This means that it is obligatory for REMOTE CONTROL 1-2 to be connected to the welding plant, even when the plant is switched on.

A error condition is generated when:

• Switching on or at any other time if the welding plant does not detect the presence (only if set as obligatory).

• During normal operation, if the remote control is disconnected.

WARNING: For indications on use and functioning of the ANALOGIC RC remote control see the manuals for the welding machine and the wire feeder, enclosed with the documentation.

Used to set the TORCH TYPE 1/2 that will subsequently be connected to the welding plant. This operation must be done in order to size the plant correctly and as a result, the welding parameters.

SAFETY CALIBRATION CODE 1 / SAFETY CALIBRATION CODE 2

WATER COOLER OPTIONAL WIRE FEEDER 1 OPTIONAL REMOTE CONTROL 1 RC OPTIONAL TORCH TYPE 1 400A H2O

SAFETY CALIBRATION CODE 1 CALIBRATION

WIRE FEEDER 2 ABSENT REMOTE CONTROL 2 RC OPTIONAL TORCH TYPE 2 400A H2O SAFETY CALIBRATION CODE 2 CALIBRATION

WATER COOLER OPTIONAL WIRE FEEDER 1 OPTIONAL REMOTE CONTROL 1 RC OPTIONAL TORCH TYPE 1 400A H2O SAFETY CALIBRATION CODE 1 CALIBRATION WIRE FEEDER 2 ABSENT REMOTE CONTROL 2 RC OPTIONAL TORCH TYPE 2 400A H2O

SAFETY CALIBRATION CODE 2 CALIBRATION

By turning ENCODER KNOB - DX, go to CALIBRATION value to read and check instruments

values (voltmeter and ammeter) of the power source.

NOTE: At the end of such operation, before restarting welding, you should put back the previous value by always turning the ENCODER K

NOB - DX.

Page 76

MENU KEY ENTER/MEM KEY

EQ. LAYOUT

ENCODER KNOB - SX ENCODER KNOB - DX

When in the CONFIG menu, rotate the ENCODER KNOB - SX to select activation of robot configuration.

NOTE: If robot configuration is activated when no robot interface is connected, an error message will be displayed and it will not be possible to weld.

Advanced function Description

ROBOT WELDING

WATER COOLER OPTIONAL

ROBOT CONN. MODE RI-A 1 ROBOT REG. MODE ABS. WIRE SP. TENSIONE DA ROBOT ENABLED IND. ELETTR. DA ROBOT DISABLED ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED

ROBOT CONN. MODE (ROBOT CONNECTION MODE)

WATER COOLER OPTIONAL

ROBOT CONN. MODE RI-A 1

ROBOT REG. MODE ABS. WIRE SP. TENSIONE DA ROBOT ENABLED IND. ELETTR. DA ROBOT DISABLED ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED

ROBOT REG. MODE (ROBOT REGULATION MODE)

WATER COOLER OPTIONAL ROBOT CONN. MODE RI-A 1

ROBOT REG. MODE ABS. WIRE SP.

TENSIONE DA ROBOT ENABLED IND. ELETTR. DA ROBOT DISABLED ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED

DISABLED - Means that manual welding is used.

ENABLED - Means that welding is enabled with the robot interface board. Once this function has been selected, the welding plant will require the robot interface board to be connected correctly. If this is not the case, an error message will be displayed and it will not be possible to weld.

RI-A 1 - Means that the presence of an interface board for analogue / digital type robots is detected

RI-D 2 - Means that the presence of an interface board for Device net type robots is detected

------- - Means that no type of robot board is detected

ASS. CURRENT - In this mode, a MINIMUM ROBOT ANALOGUE V - MAXIMUM ROBOT ANALOGUE V (*) input corresponds to a current supplied of 0-500A.

REL. CURRENT - In this mode, a MINIMUM ROBOT ANALOGUE V - MAXIMUM ROBOT ANALOGUE V (*) input corresponds to extreme currents on the welding curve used.

ASS. WIRE SPEED - In this mode, a MINIMUM ROBOT ANALOGUE V - MAXIMUM ROBOT ANALOGUE V (*) input corresponds to a wire speed of 0-25 m/min.

REL. WIRE SPEED - In this mode, a MINIMUM ROBOT ANALOGUE V - MAXIMUM ROBOT ANALOGUE V (*) input corresponds to extreme wire speeds on the welding curve used.

ROBOT VOLTAGE

WATER COOLER OPTIONAL ROBOT CONN. MODE RI-A 1

ROBOT REG. MODE ABS. WIRE SP.

ROBOT VOLTAGE ENABLED

ROBOT ELECTRONIC INDUCTANCE DISABLED ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED

ROBOT ELECTRONIC INDUCTANCE

WATER COOLER OPTIONAL ROBOT CONN. MODE RI-A 1

ROBOT REG. MODE ABS. WIRE SP. ROBOT VOLTAGE ENABLED

ROBOT ELECTRONIC INDUCTANCE DISABLED

ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED

(*) These values can be set as described below.

NOT ACTIVE - In this mode, regulation of the ARC LENGTH is active, via the welding machine’s panel.

ACTIVE - In this mode, regulation of the ARC LENGTH is active, via the robot interface board.

NOT ACTIVE - In this mode, regulation of the ELECTRONIC INDUCTANCE is active, via the welding machine’s panel.

ACTIVE - In this mode, regulation of the ELECTRONIC INDUCTANCE is active, via the robot interface board.

(continua)

Page 77

Advanced function Description

ROBOT BURN BACK

WATER COOLER OPTIONAL ROBOT CONN. MODE RI-A 1

ROBOT REG. MODE ABS. WIRE SP. ROBOT VOLTAGE ENABLED ROBOT ELECTRONIC INDUCTANCE DISABLED

ROBOT BURN BACK DISABLED

ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED

ROBOT DYNAMICS

WATER COOLER OPTIONAL ROBOT CONN. MODE RI-A 1

ROBOT REG. MODE ABS. WIRE SP. ROBOT VOLTAGE ENABLED ROBOT ELECTRONIC INDUCTANCE DISABLED ROBOT BURN BACK DISABLED

ROBOT DYNAMICS DISABLED

ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED

ROBOT PULSE FREQ. (ROBOT PULSE FREQUENCY)

WATER COOLER OPTIONAL ROBOT CONN. MODE RI-A 1

ROBOT REG. MODE ABS. WIRE SP. ROBOT VOLTAGE ENABLED ROBOT ELECTRONIC INDUCTANCE DISABLED ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED

ROBOT PULSE FREQ. DISABLED

GAS FLUX CONTROL DISABLED

GAS FLUX CONTROL

NOT ACTIVE - In this mode, regulation of the BURN BACK is active, via the welding machine’s panel.

ACTIVE - In this mode, regulation of the BURN BACK is active, via the robot interface board.

NOT ACTIVE - In this mode, DYNAMIC regulation is active, via the welding machine’s panel.

ACTIVE - In this mode, DYNAMIC regulation is active, via the robot interface board.

NOT ACTIVE - In this mode, PULSATION FREQUENCY regulation is active, via the welding machine’s panel.

ACTIVE - In this mode, PULSATION FREQUENCY regulation is active, via the robot interface board.

NOT ACTIVE - In this mode the GAS FLOW input for the MCB-3 motor control box is ignored.

WATER COOLER OPTIONAL ROBOT CONN. MODE RI-A 1

ROBOT REG. MODE ABS. WIRE SP. ROBOT VOLTAGE ENABLED ROBOT ELECTRONIC INDUCTANCE DISABLED ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED

GAS FLUX CONTROL DISABLED

WATER FLUX CONTROL

WATER COOLER OPTIONAL ROBOT REG. MODE ABS. WIRE SP.

ROBOT VOLTAGE ENABLED ROBOT ELECTRONIC INDUCTANCE DISABLED ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED

WATER FLUX CONTROL DISABLED

WIRE PRESENCE CONTROL

WATER COOLER OPTIONAL ROBOT VOLTAGE ENABLED

ROBOT ELECTRONIC INDUCTANCE DISABLED ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED WATER FLUX CONTROL DISABLED

WIRE PRESENCE CONTROL DISABLED

CURRENT MISSING MASK

WATER COOLER OPTIONAL ROBOT ELECTRONIC INDUCTANCE DISABLED

ROBOT BURN BACK DISABLED ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED WATER FLUX CONTROL DISABLED WIRE PRESENCE CONTROL DISABLED

CURRENT MISSING MASK 300 ms

ACTIVE - In this mode the GAS FLOW input for the MCB-3 motor control box is checked, and if necessary the relevant alarm is activated.

NOT ACTIVE - In this mode the WATER FLOW input for the MCB-3 motor control box is ignored.

ACTIVE - In this mode the WATER FLOW input for the MCB-3 motor control box is tested, and if necessary the relevant WATER FAULT alarm is activated via the output of the box.

NOT ACTIVE - In this mode the WIRE PRESENCE input for the MCB-3 motor control box is ignored.

ACTIVE - In this mode the WIRE PRESENCE input for the MCB-3 motor control box is tested, and if necessary the relevant WIRE MISSING alarm is activated via the robot interface board.

XXX [ms] - During and on completion of welding, this indicates the time lapse between current zeroing and deactivation of the CURRENT SENSE digital output on the robot interface board.

(continua)

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Advanced function Description

DUAL FEEDER MODE

WATER COOLER OPTIONAL ROBOT BURN BACK DISABLED

ROBOT DYNAMICS DISABLED ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED WATER FLUX CONTROL DISABLED WIRE PRESENCE CONTROL DISABLED CURRENT MISSING MASK 300 ms

DUAL FEEDER MODE STAND ALONE

SLAVE FEEDER SPEED

WATER COOLER OPTIONAL ROBOT DYNAMICS DISABLED

ROBOT PULSE FREQ. DISABLED GAS FLUX CONTROL DISABLED WATER FLUX CONTROL DISABLED WIRE PRESENCE CONTROL DISABLED CURRENT MISSING MASK 300 ms DUAL FEEDER MODE STAND ALONE

SLAVE FEEDER SPEED +0‰

MIN. ROBOT ANALOG VOLTAGE

WATER COOLER OPTIONAL ROBOT PULSE FREQ. DISABLED

GAS FLUX CONTROL DISABLED WATER FLUX CONTROL DISABLED WIRE PRESENCE CONTROL DISABLED CURRENT MISSING MASK 300 ms DUAL FEEDER MODE STAND ALONE SLAVE FEEDER SPEED +0‰

MIN. ROBOT ANALOG VOLTAGE 0.0 V

MAX. ROBOT ANALOG VOLTAGE

SEPARATE - If a double feeder is chosen in the EQUIPMENT LAYOUT menu, in this mode the second feeder operates separately from the first.

SLAVED - If a double feeder is chosen in the EQUIPMENT LAYOUT menu, in this mode the second feeder operates simultaneously with and parallel to the first.

The parameter indicates the speed difference in ‰ for the slave feeder, compared to the main feeder.

These parameters are used to set the maximum and minimum voltage settings used to control the robot board’s analogue inputs. The settable values are: MINIMUM ROBOT ANALOGUE V from 0V to 2V MAXIMUM ROBOT ANALOGUE V from 5V to 14,5V

WATER COOLER OPTIONAL GAS FLUX CONTROL DISABLED

WATER FLUX CONTROL DISABLED WIRE PRESENCE CONTROL DISABLED CURRENT MISSING MASK 300 ms DUAL FEEDER MODE STAND ALONE SLAVE FEEDER SPEED +0‰ MIN. ROBOT ANALOG VOLTAGE 0.0 V

MAX. ROBOT ANALOG VOLTAGE 10.0 V

To exit the EQUIPMENT LAYOUT Menu and go back to the ADVANCED SETUP Menu:

• Push the MENU K

EY.

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WELD LOG ADV ANCED SETUP Menu

The purpose of this menu is to allow the operator to know the latest welding parameters set on the machine, as well as the latest data saved on the machine.

To access the WELD LOG Menu from the ADV ANCED SETUP Menu:

• Turn the ENCODER K

• Push the ENTER/MEM K

The content of this menu is for information only, the operator cannot make any changes, they can only read the information available on the screen.

NOB - SX to select the desired icon.

EY.

MENU KEY ENTER/MEM KEY

SET POINT

SX KEY DX KEY

CURRENT 39 [A] VOLTAGE 1.2 [V]

HOLD DATA CURRENT 39 [A] VOLTAGE 1.2 [V]

ENCODER KNOB - SX ENCODER KNOB - DX

VISION SCREEN

To exit the WELD LOG Menu and go back to the ADV ANCED SETUP Menu:

• Push the MENU K

EY.

Page 80

CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.

C.so E. Filiberto, 27 - 23900 LECCO - ITALY Cas. Post. (P.O. BOX) 205 Tel. +39 0341 22322 - Fax +39 0341 422646 cea@ceaweld.com www.ceaweld.com

ISO 9001: 2008

CEA DIGITECH vision PULSE 3200 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual