CDVI WIRELESS S P A S10R User Manual

4-Horse Panel Walker
Installation Instructions
Model 442
Includes New Touch Screen and Push Button Control Boxes,
Optional Drag and Spray Kit Assembly Instructions
HWP442_v4-0919
www.priefert.com 800-527-8616
Congratulations on choosing “Priefert’s 4-Horse Panel Walker.”
Priefert Horse Walkers are attractive, durable, and o󰀨er more options than ever before. Top equine professionals from around the world choose our horse walkers for their reliability and the company that stands behind it.
Priefert products are used and tested in our manufacturing facility and on the Priefert Ranch. The Priefert family personally tests and uses every product they build before sharing it with their friends around the world.
Using this manual:
These Installation Instructions are a compilation of engineering data and eld experience, and are designed to help you with proper installation, safety, operation and adjustments. Read these instructions completely prior to beginning assembly, and follow the recommendations to help ensure safe and e󰀩cient operation.
The information contained herein was current at the time of printing. Your model may vary in design and conguration from those shown in this manual. There is a possibility that some illustrations in our manuals were of prototype models. Design of production models may vary in detail from those shown in our manuals.
Priefert Manufacturing maintains an ongoing program of continuous product improvement. Therefore, Priefert reserves the right to make improvements or modications in design, or specication changes without incurring any obligation to replace said items on units previously sold.
Your 4-Horse Panel Walker comes with an instructional DVD and is also available online in PDF format. Both have been designed to assist you in achieving optimal results with your Horse Walker.
Terminology
“Priefert Equine...Unbridled Commitment”
REMEMBER SAFETY FIRST!
Be Alert - Eliminate unsafe habits and risky behavior,
recognize hazards as they exist and read and follow these
Installation Instructions to successfully assembly the
Priefert 4-Horse Panel Walker.
READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE BEGINNING INSTALLATION.
Follow all safety warnings and recommendations.
FCC Compliance Statement:
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment o and
on, the user is encouraged to try to correct the interference by one or more of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit dierent from that to which
the receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.
2
“NOTE:” provides the operator a brief summary of information that will assist in operating the implement.
“IMPORTANT:” denotes that the following content has signicance in the operation or maintenance of the implement.
Owner Assistance
If customer service or repair parts are required, contact Priefert
Manufacturing to reach our trained personnel who will assist you with repair parts and equipment needed to service your Panel Walker. The parts on your Panel Walker have been specically designed and should only be replaced with genuine Priefert parts. Therefore, should your Priefert Panel Walker require replacement parts, contact our Support Center.
Customer Service
Priefert Manufacturing wants you to be satised with your new 4-Horse Panel Walker. If for any reason you are not satised with the equipment, the following actions are suggested:
Contact your Priefert Ranch Equipment dealer and discuss any problems that you may be experiencing. Allow them the opportunity to assist in correcting any problems that you may be experiencing.
For further assistance contact:
Priefert Manufacturing
Attention: Customer Service
2630 South Je󰀨erson
P.O. Box 1540
Mount Pleasant, Texas 75456-1540
1-800-527-8616
Web-site address:
www.priefert.com
sales.priefert.com
v4-0919
Safety
Safety Alert Symbols
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and conguration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Ow n er/op e rat o r can pr e v ent an d ma y be re s pon s i ble fo r ac ci d ent s or in jur i es occurring to other people, themselves, and/or property and equipment.
Thoroughly read and understand the installation, operation, references and other material supplied with the Panel Walker. If the installer or operator cannot read English, it is the owner’s responsibility to explain this material to them.
We strongly recommend that children are not allowed to operate or play on this equipment. Do not allow untrained people to operate or service equipment.
Installation / Operation Safety
Read and understand the installation instructions completely before beginning installation. Work in a clean, dry, level area.
Make sure any individuals assisting with the installation of this equipment understand the instructions as well. Priefert recommends the use of good quality tools of the type noted in this manual.
Priefert also recommends wearing personal protective clothing while assembling this Panel Walker including gloves and safety glasses, as well as, arm, leg, head and foot protection.
Allow only trained, qualied individuals to operate forklifts, tractors, loaders or other vehicles used during installations; and that those individuals are familiar with the operation of the specic vehicle used during installations.
Operate equipment only during fair weather conditions.
Disconnect power before performing any service or repairs to the
equipment. Remove all tools used during installation from equipment before operation.
Use care around and while handling support cables. Entanglement in support cables can cause death or serious injury.
Horse Walker and Equine Safety
Due to the inherent dangers associated with equestrian activities, many states have adopted statutes pertaining to the liabilities of horse owners, handlers, and individuals involved in equestrian activities. Some states also require that you post signs at your facility with the specic “Warning Law” on them, for personal and/or professional equine activities. Posting these warning signs may help protect you and/or your organization in the event an accident or injury does occur. Please check the legal statute information in your state.
Horses can be easily spooked and this is when injuries may occur. One in three horse-related injuries happen when the rider/handler is dismounted. These injuries typically involve the handler being kicked or stepped on by the horse. Making sure all equine handlers are aware of the dangers posed by frightened horses and what actions can scare them can help prevent injuries. Some examples of things that can spook a horse include, sudden or unexpected movements; loud or sudden noises such as mobile phones or horns; other animals (i.e. unleashed and/or barking dogs) and biting
insects.
Priefert advises that horses not be saddled or tacked when in the Walker, and recommends halters be removed to prevent possible entanglement with moving parts.
Additional information is provided in the Appendix at the end of this manual.
Safe Operation Guidelines
Use caution introducing horses to the walker until the horse becomes familiar with its operation.
Do not let children play in or on horse walker or its components.
Do not allow children to operate walker or its components.
Do not sit, stand or climb on panels during operation
Do not stick arms or legs through the panels while the walker is
in motion.
Do not touch hanging panels while power is on; panels are electried.
Make sure all guests or observers are clear of panels, gates and
moving components prior to walker operation.
Be sure both inner and outer gates are closed before operating walker. Never operate walker with gates open.
Be sure the walker is completely stopped and power is o󰀨 before opening gates or entering the walker.
Be cautious to prevent being conned between the panels whenever horses are in the walker. Be cautious to prevent being caught between the horse and panels.
Be sure that horses introduced to the walker are only handled by those familiar with equine behavior.
Do not attempt to ride horses while in walker.
Wearing proper clothing can help prevent injuries.
Always take into consideration the age, physical condition and
specic characteristics of horses within the Walker to prevent exceeding their limitations.
BE AWARE OF SIGNAL WORDS: A signal word designates a degree of level of hazard seriousness.
NOTE: Provides helpful information to the operator.
IMPORTANT: Indicates failure to observe may cause damage to
equipment.
WARNING: Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
1. Sentry Insurance, FEMA, Owner’s and Operators Manuals for Farm Equipment, Sentry Insurance, Stevens Point, WI, revised Management Bulletin No. 112, 90-42; March 2007, pp S-2.
v4-0919
1
CAUTION: Indicates an imminently hazardous situation, which, if not
avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
1
DANGER: Indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes cannot be guarded.
1
ii
Parts List
Inner Arm (4ea)
Base
Assembly
(1ea)
HWBASE46-ASM
Tree (1ea)
HW4TREE-ASM
w/Support Straps
Support Strap (4ea)
HWPARMSTRAP
(attached to Tree)
Stabilizer Bar (4ea)
HWPS
HWINNERARM
Anchor Stake
Clip (28ea)
HWRPSC
Inner Panel (8ea)
HW4PCPSBI-8
Hanging Panel (4ea)
HWP
½" Turnbuckle (4ea)
Outer Panel (15e a)
HW4PCPSBO
3'-6" Panel (1ea)
HWPSP03.5SB
FMTB0812
Outer Arm (4ea)
HW4OUTERARM
2' Panel (1e a)
HWPSP02SB
5' BowGate (2ea)
Panel Strap - Short (4ea)
HWPARMS
4' Panel (1e a)
HWPSP04SB
HWRPBG
Inner Cables
/" x 162¼" (2ea)
CABLE0562.5-P
Outer Cables
/" X 302" (2ea)
CABLE05302-P
HIGH VOLTAGE AND ROTATING PARTS CAN CAUSE SEVERE INJURY OR DEATH.
1. TURN OFF AND LOCK OUT POWER BEFORE SERVICE OR MAINTENANCE.
2. GROUND AND PROTECT PER NATIONAL ELECTRICAL AND LOCAL CODES.
3. KEEP ALL GUARDS IN PLACE.
ALTO VOLTAJE Y PARTES ROTATIVAS PUEDEN CAUSAR LESIONES SEVERAS O MUERTE.
1. APAGUE Y ASEGURE EL INTERRUPTOR DE POTENCIA ANTES DE DAR SERVICIO O MAINTENIMIENTO.
2. ALTERIZAR ARMAZÓN Y PROTEGER SEGÚN CÓDIGOS ELECTRICOS
LOCALES Y NATIONALES.
3. MANTENGA TOGAS LAS CUBIERTAS
EN SU LUGAR.
Warning (1ea)
DOMNI
Inner Turnbuckle Cable
/" X 138¾" (2ea)
Outer Turnbuckle Cables
/" X 280½" (2ea)
Warning (1ea)
D325
Shovel & possibly
a Pickaxe
" Turnbuckle (4ea)
FMTB1012
CABLE05138.75-P
Top Cable
CABLE05280.5-P
Danger (2ea)
D315
½" X 184/" (4ea)
CABLE08184.5-P
Caution (4ea)
D250
Tools & Equipment Required
Pliers
Notice (1ea)
Adjustable
Wrench
D125
Panel Strap - Long (4ea)
HWPARML
Anchor Stake (28ea)
RBSTAKE
" Quick Links (16ea)
FM06QL
½" Shackle (4ea)
C08AS
Warning (4ea)
D121
Chain or Heavy-Duty
Tie-Down Strap
Tape Measure
Sledgehammer
Level
Wire Strippers
Impact tted with ¾", /",
/"sockets
&
Ladder
Forklift or Front End Loader
v4-0919
Table Of Contents
Congratulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Using this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Customer Service Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Tools & Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Concrete Pad Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
Pad Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
Structural Anchor Bolt Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
Horse Walker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
Important Breather Plug Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
Setting Walker Base Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Attaching Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Installing Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Attaching Top Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
Attaching Inner & Outer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
Dimensions For Round Pens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Critical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Hanging Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
Hanging Panel Mechanical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
Hanging Panel Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Critical Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Round Pen Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
Inner Ring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
Outer Ring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Horse Walker Electrical Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Control Panel Identication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control Panel Contents Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Basic Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Programming The Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Programming Directions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Horse Walker Operation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Touch Screen Panel Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Screen Display Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18
Push Button Control Panel Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Optional Drag Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Drag Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Optional Spray Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Spray Kit Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
OUTER CABLE
4' PANEL
v4-0919
BOW GATE
2' PANEL
3'-6" PANEL
BASE
ASSEMBLY
TREE
INNER CABLE
CABLE
HANGING
PANEL
OUTER CURVED PANEL
TOP
INNER
CURVED
PANEL
iv
Concrete Pad Preparation
IMPORTANT: Be sure to select an area that is large enough to accommodate the Horse Walker Outer Ring with
sucient clearance all around. Area should also be level, and if possible, slightly higher than surrounding terrain
to allow drainage, but not excessive runo. Avoid low-level areas which could lead to ponding, puddles and
depositing of sediments. Level grading surface location prior to installation will produce the best results.
Panel Walker
and Lead Walker
Require
240 VAC 30 Amps.
See Page 11 for Electrical Connections
Approx. 4” of conduit above pad.
NOTE:
Top of pad should
be ush with ground or 1" above.
HORSE WALKER CONCRETE PAD DIMENSIONS
Not to Scale
ADDITIONAL NOTE: If Optional Spray Kit is to be installed, waterline should be buried during this step of the
installation process. Priefert recommends Sch40 PVC buried below the freeze level for your location. Determine
the water supply location for the Spray Kit, and stub up and cap for that installation. (See Page 21)
1.
Concrete pad should follow the above specications.
60"
60"
We Strongly Recommend using the included
Structural Anchor Bolt Jig
2.
Walker Base Assembly will sit on an anchor bolt pattern of 18"x 22". The 18" side will be the front
side with the door. Overall diameter of walker to the end of the arms is approx. 42' (21' Outer Radius). When placing the walker, keep the end of the arms 10' to 12' feet from any obstruction.
IMPORTANT: IF factory provided Anchor Bolt Jig is NOT used in installation, use INDUSTRIAL GRADE 3/4" anchor bolts.
01
v4-0919
Horse Walker Assembly
Breather Installation
VERY IMPORTANT!
After locating and leveling Walker Base, Plug must be taken out & breather installed before power is turned on.
The breather is shipped inside the Control Panel with the Remote Control and Antenna.
Open Control Panel Box, remove breather and install BEFORE turning on Horse Walker power.
After locating and leveling
Walker Base
Replace
This
Shipping
Plug
The gearbox is pre-lled with
Lucas 75w140 Synthetic oil.
Priefert recommends changing the oil after
the rst 250 hours of operation. Oil should
be changed every 500 hours or each year of
operation thereafter, whichever comes rst. Always replace with Lucas 75w140 Synthetic oil
With
This
Located
inside
Control Panel
Breather
v4-0919
or equivalent.
02
3.
To set the Base Assembly to the Concrete Pad, attach a chain
or strap to the lifting eyes on each side at the top of the Walker Base and raise the walker with a forklift or front end loader.
NOTE: The Base weighs approximately 1200 lb. Be sure the
equipment used for lifting the Base is able to handle this working weight.
USE CAUTION TO PREVENT
STRAP OR CHAIN DAMAGING
BRUSH ASSEMBLY
FOR HANGING PANELS
(See picture at right).
Make sure the walker is level,
put anchor bolt nuts on
and tighten.
REMINDER: BE SURE TO
INSTALL BREATHER
AS SHOWN ON
PREVIOUS PAGE
4.
To attach Tree, use a chain or strap to attach to the lifting eye at the top of the walker Tree. Pick up the Tree and slide it over the main shaft.
When the Tree is all the way down,
rotate to make sure it slides down and locks in place on the main shaft.
USE CAUTION NOT TO
DAMAGE BRUSH ASSEMBLY
AS SHOWN IN PREVIOUS STEP.
BRUSH ASSEMBLY WILL CONTACT
BASE OF TREE.
5.
To install the arms of the walker, attach the Inner Arms to the Tree with the " x 5" bolts provided. Raise the Inner Arm and bolt it to the Support Strap with the " x 1½" bolts.
Note: Do not install the nuts for the 7/8" x 5" bolts until all arms have been
installed. This will allow bolts to slide out to allow the next arm bolt to be installed. Once all arms have been installed, then install and tightened all nuts.
03
" x 5" Bolts used
to attach inner arm to
Horse Walker tree.
" x 1½"
to attach support strap
from tree to inner arm.
Bolts used
v4-0919
6.
Using the procedure in Step 5, attach all four
Inner Arms to the Tree.
Slide the end of the Outer Arm over the end of
the Inner Arm until the two pieces butt together.
7.
Locate the four ⅝" Turnbuckles, four 184½" (1/2") Top Cables and four ½" Shackles.
When installing
Outer Arms, be sure
mounting bracket
for Hanging Panel
faces down.
Attach the four top cables to the end of the outer arm with the ½" shackle. Unscrew the four turnbuckles to the full extension. Attach one end of the turnbuckle to the cable. Then, bolt the other end of the turnbuckle to the loop at the top of the tree.
This will require assistance from someone, or a lifting device, to raise the outer end of the arm to allow enough slack to bolt the turnbuckle to the tree.
Top Cable Loop
½"
Shackle
Continue to attach top cables until all four arms are complete.
NOTE:
THESE STEPS
WILL BE
EASIER WITH
ASSISTANCE
OF ANOTHER
PERSON.
Tighten all of the Top Cables until there is a slight bow in the arm.
8.
Unscrew the four ⅝" Turnbuckles to the full extension.
Lay out the two 138¾" (5/16") Inner Turnbuckle Cables and
attach one end of the Turnbuckle to one end of each cable loop as seen below.
Attach a ⅜" Quick Link to the other end.
v4-0919
04
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