C&D Technologies RS-1826 User Manual

Power Solutions
RS-1826
LIBERTY®SERIES 1000 FRONT ACCESS MONOBLOCK
VALVE-REGULATED (SEALED)
INSTALLATION AND OPERATING INSTRUCTIONS
FOLLOW MANUFACTURER’S PUBLISHED INSTRUCTIONS WHEN
ALLING,
INST
or additional information and
F Technical-Warranty Assistance, contact:
TECHNOLOGIES
C&D 1400 Union Meeting Road, PO Box 3053, Blue Bell, PA 19422-0858 800
543•8630 or 215•619•2700, Fax 215•619•7899
Before handling cells or storing cells for future installation take time to read this manual. It contains information that could avoid irreparable damage to the battery and/or void product warranty.
CHARGING AND SERVICING BATTERIES.
.
, INC
SAFETY PRECAUTIONS
Owners are hereby advised that access to this battery should be limited to personnel who have been trained in the installation, preparation, charging and maintenance on this specific battery type and model.
WARNING
SHOCK HAZARD - PHYSICAL CONTACT WITH UN-INSULATED BATTERY CONNECTORS OR TERMINALS SHOULD BE AVOIDED AT ALL TIMES. CARE SHOULD BE TAKEN TO DISCHARGE STATIC ELECTRICITY FROM ANYTHING OR ANYONE WHO MAY COME IN CONTACT WITH THE BATTERY BY MAINTAINING PHYSICAL CONTACT WITH A GROUNDED SURFACE IN THE VICINITY OF THE BATTERY BUT AWAY FROM THE CELLS AND FLAME ARRESTERS.
ALL TOOLS SHOULD BE ADEQUATELY INSULATED TO AVOID THE POSSIBILITY OF SHORTING CONNECTIONS. DO NOT LAY TOOLS ON THE TOP OF THE BATTERY.
ALTHOUGH C&D TECHNOLOGIES LIBERTY
®
SERIES 1000 (FAM AND LFA) FRONT ACCESS MONOBLOCK BATTERIES ARE SEALED AND EMIT NO GAS DURING NORMAL OPERA
TION, THEY CONTAIN PO
MAY BE RELEASED UNDER ABNORMAL OPERA
TENTIALLY EXPLOSIVE GASES, WHICH
TING CONDITIONS, SUCH AS A CHARGER MALFUNCTION. THE BATTERY INSTALLATION LOCATION SHOULD BE A WELL VENTILA TION IN THE VICINITY OF
TED AREA SO AS TO PREVENT HYDROGEN GAS ACCUMULA-
THE BA
TTERY FROM EXCEEDING 2% BY
VOLUME. NEVER INSTALL BATTERIES IN A SEALED CABINET OR ENCLOSURE. IF YOU HAVE ANY QUESTIONS, CONTACT YOUR LOCAL C&D AGENT.
THIS BATTERY CONTAINS
SULFURIC ACID, WHICH CAN CAUSE SEVERE
BURNS. IN CASE OF SKIN CONTACT WITH ELECTROLYTE, REMOVE CONT
AMINA
TED CLOTHING AND FLUSH AFFECTED AREAS THOROUGHLY WITH WATER. IF EYE CONTACT HAS OCCURRED, FLUSH THE EYE FOR A MINIMUM OF 15 MINUTES WITH LARGE AMOUNTS OF RUNNING WATER AND SEEK IMMEDIA
TE MEDICAL A
TTENTION.
WARRANTY NOTICE
This instruction manual is not a warranty. This battery is sold subject to a limited warranty, which is offered in lieu of all other warranties, express or implied (including the warranties of merchantability or fitness for a particular purpose). A copy of the applicable limited warranty is available upon written request from C&D TECHNOLOGIES, Inc. 1400 Union Meeting Road PO Box 3053 Blue Bell, PA 19422-0858 or in Canada C&D TECHNOLOGIES, Inc. 7430 Pacific Circle Mississauga, ON L5T 2A3 Request Warranty Certificate RS-1827.
The data and specifications indicated herein are subject to revision by C&D Technologies, Inc. without notice. While the information presented herein is believed to be accurate,
claims all warranties, express or implied, with regard to the accuracy or completeness of the information indicat­ed herein. Further, because the products featured herein may be used under conditions beyond its control, C&D TECHNOLOGIES, INC. HEREBY DISCLAIMS ALL WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. The user is solely respon­sible for determining the suitability of C&D Technologies, Inc.’s products for user’s intended purpose and in user’s specific application.
C&D Technologies, Inc. makes no warranty and hereby dis-
LIBERTY®SERIES 1000 FRONT ACCESS MONOBLOCK VALVE-REGULATED (SEALED) LEAD ACID BATTERIES INSTALLATION AND OPERATING INSTRUCTIONS
TABLE OF CONTENTS PAGE INTRODUCTION
PART 1
RECEIVING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION 1.1 - RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.1 General Information and Precautions
1.1.2 Safety
1.1.3 Packing, Inspection at time of delivery
1.1.4 Accessories package
SECTION 1.2 - STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1 Storing charged batteries
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION 1.3 - INST
1.3.1 Installation and connection
1.3.2 Connecting and torquing battery ter
1.3.3 Paralleling batteries
1.3.4 Installation inspection prior to connection to charging equipment
PART 2
CHARGING AND OPERATION OF BATTERY. . . . . . . . . . . . . . . . . 12
SECTION 2.1 - CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.1 Boost / initial charge
2.1.2 Initial 1 boost charge
2.1.3 Constant v
2.1.4
2.1.5 Warning labels
SECTION 2.2 - BATTERY OPERATION . . . . . . . . . . . . . . . . . . . . . . 14
2.2.1 Float charge
2.2.2
2.2.3
2.2.4
SECTION 2.3 - MAINTENANCE OF B
2.3.1
2.3.2
2.3.3 Cell voltage variation
2.3.4
2.3.5
2.3.6 Connection maintenance
2.3.7
2.3.8
Initial charge records
Equalizing charge Compensating float v
oltage
er-V
Ov
Inspection Cleaning modules
ects of temper
Eff Record k
nal Ohmic measurements
Inter Recommended maintenance
ALLATION AND ASSEMBLY
oltage charging
oltage f
ature
eeping
or ambient temper
A
minal posts
Y MODULES
TTER
. . . . . . . . . . . . . .
ature
. . . . . .
17
8
A SHEET
T
TERIAL SAFETY D
APPENDIX A -
APPENDIX B - WARRANTY PROVISIONS. . . . . . . . . . . . . . . . . . . 27
APPENDIX C - VALVE-REGULATED LEAD ACID BATTERY and
MA
CHARGER INSPECTION REPORT FORM
A
. . . . . . . . . . . .
. . . . . . . 28
20
1
WARNING
This battery is designed for industrial use only and is not intended for application in vehicular starting, lighting, and ignition and/or operation of portable tools and appliances. The bat­tery should be used only in accordance with manufacturer’s writ­ten instructions. Use of this product other than in accordance with manufacturer's written instructions may produce hazardous and unsafe operating conditions, leading to damage of equipment and/or personal injury.
The battery should be charged only in accordance with manu­facturer’s operating instructions. Do not expose the battery to open flame or electrical arc. Do not tamper with cell cover or vents. VRLA batteries contain sulfuric acid, which can cause severe burns. Mishandling or abuse could cause the battery’s case to r contaminated clothing and flush aff water. If eye contact has occurred, flush one eye thoroughly for 15 minutes with running water and seek immediate medical attention.
upture
. In case of skin contact with electrolyte, remove
ected areas thoroughly with
Recommended Tools for Installation and Maintenance
The following list of tools is a general recommendation and is not intended to be a complete list. Each installation ma tools which can not be specified without specific knowledge of the installation.
ety
Saf
1. Rubber or Neoprene - Acid resistant gloves.
2. Protective apron
3. Face Shield or goggles (ANSI approved).
4. Rubber soled safety shoes/boots.
5. Insulated tools. ye wash for rinsing of eyes in case of contact with
le e
tab
or
P
6.
electrolyte.
Installation
1. Lifting sling or platform (dependent on battery size and
weight).
2. Insulated tools.
3. Torque wrench.
Digital voltmeter (three digit accuracy).
4.
5. Resistance, conductance or impedance meter. (Select one
method)
6. Non-metallic brush or pad for cleaning connections.
7. No-Ox-Id grease and brush.
y require special
2
Maintenance
1. Digital voltmeter w/ temperature probe.
2. Torque wrench.
3. Insulated wrenches.
4. Resistance, conductance or impedance meter.
Warning: Do not, under any circumstances, use any petroleum based cleaning or lubricating solutions on the battery jar or cover. Failure to follow this warning may result in cracked or broken jars and will void the warranty.
NOTE: Keep these Installation and Operating Instructions and Layout drawings (if any) near the battery installation at all times.
3
I
NTRODUCTION
The batteries referenced in this document are sealed lead acid batteries referred to as FAM and FA batteries. They are constructed with an absorbent glass-mat and are valve-regulated with pasted lead-calcium plates. They are designed to provide long, reliable service life with minimal maintenance. When operated at the recommended float voltage and temperature, the batteries emit virtually no gas or acid mist and do not require special ventilation to be operated safely other than what is generally required by local building codes. However, VRLA batteries should never be installed in a sealed enclosure or cabinet.
4
RECOMMENDED TECHNICAL REFERENCES AND EXPERTISE
This battery should be installed by a competent professional who has been trained in the installation of this specific type of battery. While not intended to be a complete list, the following recommended practices and codes contain relevant information, and should be consulted for safe handling, installation, testing and maintaining standby batteries. Applicable state and local codes must be followed.
IEEE Std. 485-Latest Rev., IEEE Recommended Practice for Sizing Large Lead Acid Storage Batteries for Generating Stations and Substations (ANSI)
IEEE 1189-Latest Rev., IEEE Guide for Selection of Valve-Regulated Lead Acid (VRLA) Batteries for Stationary Applications
IEEE 1188-Latest Re Maintenance, Testing, and Replacement of Valve-Regulated Lead Acid Storage Batteries for Stationary Applications
IEEE 1187-Latest Rev., IEEE Recommended Practice for Installation Design and Installation of Valve-Regulated Lead Acid Storage Batteries for Stationary Applications
IEEE - PAR-1375 “Guide for Protection, Standby Batteries”
NESC
Copies may be obtained by writing: The Institute of Electrical and Electronic Engineers, Inc. 345 East 47
ANSI-T1.330-Latest Rev., Valve-Regulated Lead Acid Batteries used in the Telecommunications Environment
NEC National Electr National Fire Protection Association Batter 02269
Federal Codes:
, National Electric Safety Code, ANSI C2-1993 (or latest revision)
Th.
v., IEEE Recommended Practice for
Street, Ne
ical Code NFP
w York, NY 10017, USA, www.ieee.org
A -70 (latest v
ymarch P
ersion) a
ar
ailable from:
v
k, Quincy, MA
29CFR1926.441 “Safety Requirements for Special Equipment” 29CFR1910.151(c) “Medical Services and First Aid” 29CFR1910.268(g) “Telecommunications” 29CFR1910.305(j) “Wiring Methods, Components and Equipment” STD 1-8.2(e) “OSHA Standing Directive” UBC, Uniform Building Code
5
PART 1 RECEIVING AND INSTALLATION
SECTION 1 - RECEIVING
1.1.1 General Information and Precautions
This battery is designed for industrial use only and is not intended for application in vehicular starting, lighting, and ignition, and/or operation of portable tools and appliances. Use only in accordance with manufacturer's written instructions. Use of this product other than in accordance with C&D TECHNOLOGIES, INC.’s written instructions may produce hazardous and unsafe operating conditions, leading to damage of equipment and/or personal injury.
1.1.2 Safety
Charge only in accordance with C&D TECHNOLOGIES, INC.’s operating instructions. Do not expose to open flame or electrical arc. Do not tamper with cell covers or vents. There is no need to remove vents for water addition. Obser page 2.
ve all precautions shown on the inside cover of this manual and
1.1.3 Packing, Inspection at time of delivery
Resonab to ensure its safe arrival. As soon as you receive the battery, inspect the packing material for evidence of damage in transit. If the packing material is physically damaged or stains are present, make a notation on the delivery receipt
Note: Freight Carriers generally require that concealed damage be inspected by the carriers representative within 15 days from date of delivery to determine responsibility. The resolution of such claims ma
1.1.4 Accessories package
Check the contents of the accessories package against the enclosed pac receiv retrieved. If parts are missing from the package, contact the customer service department at C&D TECHNOLOGIES, attention Customer Service, 1400 Union Meeting Road, Blue Bell, PA 19422, 800-543­8630, within 30 days of receipt at original destination.
le precautions ha
before you accept the shipment / delivery.
xtend up to 9 months
y e
king list to deter
Place accessories in a safe location where they can be easily
ed.
mine all connecting hardw
ve been taken to pack the battery for shipment
.
are and cab
les have been
6
SECTION 2 - STORAGE
1.2.1 Storing Charged Batteries
Store batteries indoors in a cool, dry location between 20°F (-7°C) and 90°F (32°C) and place the batteries in service within 6 months after the manufactured date found on each battery module.
NOTE: Batteries which are not placed in service for several months will self-discharge. Boost charges may be applied to individual units or preferably, to the entire battery module. Do not let electrolyte freeze.
TABLE 1 - FREEZING TEMPERATURE VS SPECIFIC GRAVITY
Specific Gravity
at 77°F (25°C)
1.000 0.0 +32
1.050 -3.3 +26
1.100
1.150 -15 +5
1.200 -27 -17
1.250
1.300 -70 -95
1.350 -49 -56
1.400 -36 -33
Storage limitations
AM and FA batter
The F manufacturing or both for a period ment. To keep the warranty in effect, you must place the units on charge by the date stamped on the shipping carton when stored at 77°F (25°C).
age beyond this time is required or storage temperature is in excess
If stor of 77°F (25°C), monitor battery voltage at monthly intervals, if possible. A convenient measurement technique is to read the open circuit voltage. If the open circuit v
alue, the cell(s) must be given a boost charge at the “Initial/Equalize”
v voltage. If the batteries are stored for longer than six months without a boost charge, apply a boost charge to the batteries for 12-24 hours at
2.33 vpc. If the battery has less than 13.3 volts on float contact C&D TECHNOLOGIES
ies are w
oltage drops b
echnical Ser
T
Freezing Temperature
Celsius
-7.7 +18
-52 -61
anted against def
arr
of two years from the date of ship-
y 0.04 v
vices Department for special instructions.
olts per cell from the nominal
Fahrenheit
ects in materials or
Always complete the record of initial charge and float charge readings as described in the initial charge section of this manual and retain the readings in your files for future warranty reference. Clearly identify your location, the application, C&D model number, the date, and name of the person who took the readings
our batter
The ser temperature, frequency and depth of discharge, discharge rate, charge voltage, and regulation of the battery charger.
vice lif
e of y
y will depend on its ambient
.
7
SECTION 3 - INSTALLATION AND ASSEMBLY
1.3.1 Installation
Liberty®Series 1000 FAM and FA batteries are best installed horizontal­ly. Physical dimensions for layout may be found in Table 1. Install battery in a cool, dry location away from heat sources.The recommended oper­ating temperature (ambient) is 65-77°F (18-25°C). The allowable tem­perature range with performance degradation at the extreme tempera­tures is 32-90°F (0-32°C). Float voltage compensation should be made for temperatures other than 77°F (25°C).
TE:
NO
series positive post to negative post to positive post, etc.
If possible the application should allow at least 3/8 of an inch betw tion. When handling units ne damage the post seals and cause acid leakage.
Avoid sources of hot or cold air directed on a section of the battery that could cause temperature variations within the battery assembly. Such v as float voltages of individual cells.
Units connected within a batter
een batteries for proper inter-connection spacing and air circula
ver lift them by the terminals as this can
iations will compromise optimum battery performance such
ar
y string are connected in
-
8
TABLE 1 BATTERY SPECIFICATIONS
Model FAM 12-100 FA 12-125* FAM 12-150
Nominal 12 volts 12 volts 12 volts
voltage
Number 6 / Unit 6 / Unit 6 / Unit
of cells
Rated 8-hr
capacity
(ampere-
hours to
1.75 Vpc)
Internal 0.00042 0.000589 0.00043
resistance Ohms Ohms Ohms
Short
circuit
current
Unit 9.05 in. 10.12 in. 12.63 in.
height (230 mm) (257 mm) (323 mm)
Unit
length
(includes
handles)
Unit width 4.94 in. 6.93 in. 4.94 in. (125 mm) (176 mm) (125 mm)
Weight 80 lbs. (41 kg) 120 lbs. (55 kg) 131 lbs. (60 kg)
Plate
thickness
positive
(3.55 mm)
negative 0.085 in. 0.088 in. 0.085 in.
(2.16 mm) (2.23 mm) (2.16 mm)
100 Ah to 1
0.5 volts
4000 A
21.95 in.
(558 mm)
0.140 in.
(3.81 mm)
125 Ah to
10.5 volts
2600 A
16.60 in.
(415 mm)
0.150 in.
(3.55 mm)
150 Ah to
10.5 volts
4610 A
21.95 in.
(558 mm)
0.140 in.
Threaded copper- Threaded copper- Threaded copper-
brass insert. brass insert. brass insert.
Terminal
*
FA 12-125 consists of (2) FA 6-125 units in an epoxy-painted steel jacket.
Fasten with Fasten with
1/4-20 stainless 1/4-20 stainless 1/4-20 stainless
steel hex steel hex steel hex
bolt/washer. bolt/washer. bolt/washer.
Fasten with
9
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