CCI Thermal Technologies CA User Manual

CA1001 STUFFING BOX

2.7 Position the assembly to the correct position on the
capillary, tighten the large bushing into its mounting
position in the tank or process, then tighten down the
small bushing to ensure a liquid tight seal.

2.8 If using the stuffing box assembly for mechanical
holding only in an air system or in a thermostat well the
extra care of assembly described in 2.4 thru 2.6 is not as
critical.

INSTALLATION INSTRUCTIONS

ISO 9001

1.0 APPLICATION

1.1 The CA1001 is used around the capillary tube of an AR or

ARC control to hold the bulb into a well, or seal the bulb
into a tank.

1.2 AR thermostats with style 4 bulbs include a factory

installed non-removable stufng box that may make the

use of a CA1001 unnecessary. AR thermostats style 9,
ARC limits and all thermostats and limits with optional
moisture resistant and explosion resistant enclosures will

require the CA1001 stufng box if used as described in

1.1.

1.3 It is always advisable to use a thermostat well where high
pressures, corrosive material or high or varying ows are

involved. Without a well, a leak or defect in the thermostat

would necessitate shutting down and draining the system.

However, it should be noted that the use of well may
slow down the response time and increase controller
differential.

2.0 INSTRUCTION

2.1 The parts included with this kit are shown in Fig. 1.

2.2 Slide the small brass bushing over the bulb and onto the

capillary and position out of the way. The hex should be
towards the control and threads towards the bulb.

2.7 Position the assembly to the correct position on the

capillary, tighten the large bushing into its mounting
position in the tank or process, then tighten down the
small bushing to ensure a liquid tight seal.

2.8 if using the stufng box assembly for mechanical holding

only in an air system or in a thermostat well the extra care
of assembly described in 2.4 thru 2.6 is not as critical.

2.3 Slide the large brass bushing over the bulb positioned with
the hex facing the control.

2.4 Drop 3 split washers around the capillary and down

into the hollow of the large compressing tting. It is very
important for a liquid light seal that the slots are positioned
alternately 180° from each other per Fig.1.

2.5 Wrap the 5” graphite impregnated cord tightly around the
capillary and push it tightly into the compression tting
hollow with a blunt tool being careful not to damage the

capillary.

2.6 Put at least one split washer in place and temporarily

thread the small bushing into place inside the large
bushing. This will help to compact the cord into a liquid
tight seal. Remove the small bushing, add the remaining
2 split washers again being sure to stagger the slots 180°
apart and reinstall the small bushing semi tight.

E-mail: [e-mail] www.ccithermal.com

Printed In Canada

2721 Plymouth Drive, Oakville, Ontario, Canada L6H 5R5

Factory:

Telephone: [phone] Fax: [phone]

Toll Free: 1-800-410-3131

MI167.Rev.7.01 Date of Issue: January 2013

2721 Plymouth Drive, Oakville, Ontario, Canada L6H R5R

Phone: [phone] Fax: [phone]

PLEASE ADHERE TO INSTRUCTIONS PUBLISHED IN THIS MANUAL.

Failure to do so may be dangerous and may void certain provisions of your warranty.

For further assistance, please call:

Oakville: 1-800-410-3131

(U.S.A. and Canada)

Please have model and serial numbers available before calling.

WARRANTY: Under normal use the Company
warrants to the purchaser that defects in material or
workmanship will be repaired or replaced
without charge for a period of 18 months from
date of shipment, or 12 months from the start date of

product was purchased for authorized repair or
replacement within the terms of this warranty.

Subject to State or Provincial law to the contrary, the
Company will not be responsible for any expense for
installation, removal from service, transportation, or
damages of any type whatsoever, including damages
arising from lack of use, business interruptions, or
incidental or consequential damages.

The Company cannot anticipate or control the
conditions of product usage and therefore
accepts no responsibility for the safe application and
suitability of its products when used alone or in
combination with other products. Tests for the safe
application and suitability of the products are the sole
responsibility of the user.

This warranty will be void if, in the judgment of the
Company, the damage, failure or defect is the result of:

• vibration, radiation, erosion, corrosion, process
contamination, abnormal process conditions,
temperature and pressures, unusual surges or
pulsation, fouling, ordinary wear and tear, lack of
maintenance, incorrectly applied utilities such as
voltage, air, gas, water, and others or any
combination of the aforementioned causes not

• any act or omission by the Purchaser, its agents,
servants or independent contractors which for
greater certainty, but not so as to limit the generality
of the foregoing, includes physical, chemical or
mechanical abuse, accident, improper
installation of the product, improper storage and
handling of the product, improper application or the
misalignment of parts.

manufacturing defects apparent within 30 days from
the date of installation.

The Company neither assumes nor
authorizes any person to assume for it any other
obligation or liability in connection with the product(s).

The Purchaser agrees that all warranty work required
after the initial commissioning of the product will be
provided only if the Company has been paid by the
Purchaser in full accordance with the terms and
conditions of the contract.

The Purchaser agrees that the Company makes
no warranty or guarantee, express, implied or
statutory, (INCLUDING ANY WARRANTY OF

MERCHANTABILITY OR WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE) written or oral, of

the Article or incidental labour, except as is expressed
or contained in the agreement herein.

LIABILITY: Technical data contained in the catalog or
on the website is subject to change without notice. The
Company reserves the right to make dimensional and
other design changes as required. The Purchaser
acknowledges the Company shall not be obligated
to modify those articles manufactured before the
formulation of the changes in design or improvements
of the products by the Company.

The Company shall not be liable to compensate or
indemnify the Purchaser, end user or any other party
against any actions, claims, liabilities, injury, loss, loss
of use, loss of business, damages, indirect or conse-

­es (including legal expenses), costs, obligations and
causes of action of any kind arising wholly or partly
from negligence or omission of the user or the mis­use, incorrect application, unsafe application, incor­rect storage and handling, incorrect installation, lack
of maintenance, improper maintenance or improper

operation of products furnished by the Company.

Edmonton

1-800-661-8529
[phone]
F 780-468-5904

Oakville

1-800-410-3131
[phone]
F 905-829-4430

Orillia

1-877-325-3473
[phone]
F 705-325-2106

Greensburg

1-800-473-2402
[phone]
F 812-663-4202

Houston

1-855-219-2101
[phone]
F 281-506-2316

Denver

1-855-244-3128
[phone]
F 303-979-7350