Cayken SCY-1800, SCY-1800E, SCY-2350E, SCY-2050E, SCY-2050 Operating Instructions Manual

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http://www.cayken.com.cn E-mail:sale@shchengxiang.com

The new Cayken marks a new beginning in industrial grade drill machine aesthetic design and manufacturing process. It follows the consistent style of the leaders, with a forward-looking design ideas and the perfect ergonomic design, opened up a new era of drilling industry.

The German perfect industrial design, beauty and quality of experience

Germany Cayken authorized manufacturer: shanghai chengxiang mechanical and electric equipment co.,ltd

OPERATING INSTRUCTION

http://www.cayken.com.cn

PROFESSIONAL DRILLING

油浸式优点

To prevent electric shock or fire, please strictly abide by the procedures in the operation manual. The machine only for the specialized persons, please do not let other people to operate. If any violation of the instructions operation and cause personal injury or machine damage, our company disclaim all responsibility. The machine can only maintain by the people who has the certification.

WARNING

THANKS TO THE BUYER

ABOUT THIS MANUAL

AYKEN

Operation Manual

Great thanks for buying the series of diamond drill of . Please read operation manual and must pay attention to safety precaution. The right operation, will make you fully feel our products superior performance. Please put this manual in a safe place for future reference.

The machine model of the description in this manual:

Confirm the machine model according to the nameplate.

Shanghai Chengxiang Electromechanical Equipment Co., Ltd. reserves the rights of final explanation.

1, Top 2，Column 3，Rack 4，Handl e 5，Cover 6，Power sw 7 , The stator sh ell 8 , The middle cover 9 , Gear box

THE PRODUCT STRUCTURE.

1800(E) 2050(E) 2350(E )

The following model options in oil.

2550(E ) 2550C(E) 2550B(E) 2550BC(E)

3050(E ) 3050C(E) 3050B(E) 3050BC(E)

3550(E ) 3550C(E) 3550B(E) 3550BC(E)

4050(E ) 4050C(E) 4050B(E) 4050BC(E)

4550(E ) 4550C(E) 4550B(E) 4550BC(E)

5050(E ) 5050C(E) 5050B(E) 5050BC(E)

3050/3C(E) 3550/3C(E) 4050/3C(E) 4550/3C(E) 5050/3C(E)

10, Shif t knob 11，Water tap 12, Prin cipal axis（a,M22 b, coarse thread c,squa re teeth d,UN C） 13，Regul ating sc rew 14 , Base (a,ordinar y b, Angle ) 15 , Lifti ng devic e 16 , Lift rocker 17 , PRCD 18，Plug（a ,CN b,GB c,EP d,US）

TECHNICAL PARAMETER

THE RULES FOR SAFE OPERATION

TECHN IC AL CHAR ACTERIS TI CS DESC RI PTION

For the continuous improvement of products, the company reserves the right to change the technical data without prior notice to the right.

MOD.

Rated voltage(V)

Rated power(W)

Rated frequency(Hz)

The corresponding speed(rpm) Maximum drilling(mm)

1800 1800E 2050 2050E 2350 2350E

110/220~ 110/220~

110/220~ 110/220~ 110/220~ 110/220~ 110/220~

110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~ 110/220~

110/220~ 110/220~ 110/220 110/220~ 110/220~ 110/220~ 110/220~

3800 4000 4180 4350 4350

4350 4350 4650 4650 4650 4650 4650 4880 4880

4880 4880 4880 5180 5180 5180 5180 5180 5280

5280 5280 5280 5280 5380

5380 5380 5380 5380

50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60 50-60

50-60 50-60 50-60 50-60 50-60 50-60 50-6 50-60 50-60 50-60 50-60

50-60 50-60

180（7“）

205（8“）

230（9“）

255（10“）

305（12“）

355（14“）

405（16“）

455（18“）

505（20“）

2550 2550B 2550QA 2550E 2550BE 2550BC 2550C 2550CE 2550BCE 3050 3050B 3050E 3050BE

3050BC 3050C 3050CE 3050BCE 3050/3C 3050/3CE

4050 4050B 4050QA 4050E 4050BE

4050BC 4050C 4050CE 4050BCE 4050/3C 4050/3CE

5050 5050B 5050E 5050BE

5050BC 5050C 5050CE 4050BCE 5050/3C 5050/3CE

3550 3050B 3550E 3550BE

3550BC 3550C 3550CE 3550BCE 3550/3C 3550/3CE

4550 4050B 4550E 4550BE

4550BC 4550C 4550CE 4550BCE 4550/3C 4550/3CE

750 1 00-75 0 700 1 00-70 0 600 1 00-60 0 580 100 -580 400 /800 100 -400/ 800 380 100 -380 380 /760 100 -380/ 760 100 -430/ 550/7 00 300 100 -300 300 -600 100 -300/ 600

100 -420/ 520/6 80

280 100 -280 100 -280/ 550 100 -280/ 550

100 -400/ 510/6 30 260 100 -260

350 -700 100 -350/ 700 100 -350/ 530/7 00 240 100 -240 300 /760

100 -300/ 760 100 -300/ 580/7 60

The above series of drilling machine can only be installed on the frame to use. This machine is applicable to the trained professionals to operate, in the rock, concrete, asphalt materials such as drilling or coring. The hole diameter is morethan 250mm, you must use the high performance expansion bolt. Diamond bit, is a hollow tubular drill at the front end of welding (or sintering) up with diamondsegments. If necessary, the cooling water can pass through a special device collected.

Note: when using electric tools, to avoid the risk of electric shock or fire, please follow the rules for safe operation. Please read carefully before operating the machine, and these rules will be stored in the location of insurance.

1. Keep your workplace tidy.An untidy workin g area will incre ase the risk of accidents.

2. Take ambient conditions into account.Do not expos e power tools to rain.Do not use power toolsnear combustible gases.

3. Protect yourself agai nst electric shock. Avoid physical contact with eart hed parts,e.g. Pipes, heaters,ovens and fridges.

4. Keep children well away.Do not let unauthorize d persons touch the cool or cable and keep them well away from your working area.

5. Keep your power tool safely.Tools not in use should be kept in dr y, locked locations and away fromthe reach of children.

6. Do not overload your power tools.They will work bette r and more safel y in the given performance range.

7. Wear suitable working cloth ing.Do not wear loose clothing or jewelry,other wise you may be caught by moving parts.Whe n work ing in the open rubb er gloves and non-slip shoes are recommended .Cover long hair with a hair net.

8. Connect a dust extraction faci lity to pow er tool if this is possible and satisfy yourself that it is working properly.

9. Do not use the cable for any other purpose.Do not carry the tool by the cable and do not use it to pull the plug from the socket.

10. Do not bend too far over.Avoid an abnormal body position.Make sure you are standing safely and always maintain you balance .

11. Take good care of you power tool s.Keep them sharp and clean so that they work better and more safely. Follow the maintenan ce instructions and informa tion when changing a tool.Check the cable regula rly and have it renewed by a recognized expert if it is damaged.Chec k the exten sion cable regularly and replace it if it is damaged.Keep hand grip dry and free of oil and grease.

12. Remove the mains plug from the power supply when not in use,before ser vicing and when changing the tool.

13. Do not allow any tool spanner to remain on the tool.Before switching on,s atisfy yourself that spanne rs ha ve been removed.

14. Avoid unintended star tup.Do not carry any power tool which is connected to the mains while your finger is at the switch.Ensure that the switch is off when connection up the mains power supply.

15. When working in the open,use only autho rized extension cable and which are identified for such use.

16. Always be alert,O bserve your work.Proceed with care and do not use the power tool if you can't concentrate.

17. Check your machine for damage .Before using the power tool again,you must check caref ully that protective devices or damaged parts are funct ioning correctly,that they are not sticking ,that no pa rts are broken,that all other parts are correctly and perf ectly fitted and that all other conditions whic h could influence the operation of the machine are safe and correct.Damaged protecti ve devices and parts should be repaired or exchanged at a customer service work shop,unl ess otherwise indica ted in the opera ting instructions.Damage d switches must be replaced at a customer service work shop.Do not use power tool if the switch can't be switched on or off.

18. Attention: it is your interest only use the accessories and additional equ ipment which are shown in the operating instruct ions or offered in the relevant catalogue.The use of power tools or accessorie s othe r tha n those indicated can put you into persona danger.

PROFESSIONAL DRILLING

PREPARATION

PUTT ING INTO OPERATION

Please follow th e s teps below,assemb le and connect the core drill mach ine.You can do this works with tools

attached wit h t he machine.

三、St ar t dr illing

Step 1:Unwrap the package,check the machine and accessories according tothe packing list.Satisfy yourself that the machine has not been damaged in transit. Check that the normal voltage is the same as the voltage indicated on the rating plate.Check all the parts according to the packing list. Step 2:Electrical connection According the European standard EN 61029-1 and IEC 1029-2-6,the electrical connection of diamond core drills with water supply must be operated via a residual current device and to a properly ear thed socket.In accordance with these regulations,our products is fitted with an inline protector mounted in the cord.This contains both RCD protection and under voltage tripping.The PRCD must be switched on using the ON key after the power plug has been inserted into the socket outlet.In the event of a voltage drop,the PRCD will switch off and must then be switched on again once the power supply has been reestablished.The rated current,i.e. The fault current at which the PRCD switch off,is 30 mA.

ATTENTION:You must make sure tha t th e mo tor's switch is off when connecting up the main s po wer supply.

Note: We stro ngly recommen d t he use of the expansion bo lt is fixed, and as the loca tion of the expa nsion scr ewThe colu mn is the best directi on to. Due to fixation th e c onsequ ences of the com pany does not assu me any respon sibility.

ATTENT IO N:the P RC D must no t li e in wate r.It mus t be c hecke d for

perfect fun ction at re gular int er va ls by pre ss ing the T ES T key.

ATTEN TION:Us e only cl ean wa ter,as d irt y water will ca use th e seal s wear ve ry quic kly.M ax. Water pressure 3 bar.

ATTE NTION :Do not o perat e the mac hine if t he PRCD g oes wro ng.

1.Sel ec t suita bl e diamo nd d rill bi ts . Our pro ducts h av e 4 kinds o f threa d,onl y us e suita bl e high qu al ity dia mo nd tools ,use shar p tools a nd e nsure t hat the d ia mond segm ents are su ffici en tly large r than th e in ner and o ut er diam eter of t he drill bi t tube.Ap ply water resistan t greas e to t he to ol t hread s o that the to ol ca be ea si ly loos en ed.En su re that th e ra dial ru n ou t at the di am ond seg me nts of th e drill b it i s no grea ter than 1m m( eccen tr icity. )

FRICT IO N CLU TCH

The integrated friction clutch protects oper atin g personnel,the machi ne and the tool against high me chan ical overloads,please ensu re that the release time of the clutch is not more than 3-4 secon ds,b ecau se otherwise wear and heat wil incre ase rapidly.

Never operate a diamond core drilling machine without PRCD directly from the main system. STEP 3 water connection. Use the attached accessries “Quick connector”to connect the water to the water supply system.

Step 4 Safety test After having switch on the motor starts softly.Press “TEST” button on the PRCD,the motor stop immediately.Press RESET button on the PRCD to supply electricity again.

2.Fix t he r igs to th e worki ng p lace Fixin g me thods :d owel fi xi ng,va cuum fi xi ng,br ac ing.T he m ost com mo n method of fi xing is d owel fixi ng .Use me ta l dowel s if at all pos sible.T he diamet er of th e do wels mu st be at leas t 12mm.Wi th vacu um fixing ,e nsure t here is a suffi ci ently g reat va cuum. Ma ke su re that the s ealing ri ng are no t wo rn out. Ensur e that th e ri g is only r ig id when t he s ealin g ri ng is rel axed vi a ja ck scre ws on the ba se of t he r ig.

The rig rec eived re lat ed train ing for profes sional use, can be a chi eve d in the rock , concre te, L i Qin gMa ter ial s suc h as dr ill ing o r coring . Ple ase be sure to operate in ac cor dan ce wi th th e operat ing rule s.T hro ugh t he introductio n of bal l valve, ad equate w ate r, so tha t the debris was completely out, if the slu rr y mix tur e fil led dril lMa chi ne, you wi ll no t be able to in tro duc e ade qua te water. Please according to th e requirements for the bit to feed pressure, or at the top of the diamond bitMay be pol ished, so the d ril lin g eff iciency will be greatly reduced. Sometimes, the drill cutter head can b e sha rpe ned o n SIC materials .Pl eas e not e tha t the bit do no t sha ke, otherwise the matrix above dia mon d may fall of f.Wh en drill ing e nco unt ere d metal material s, for use in low speed, and increase the feed p res sure. When the card d ril l, no t to open Ope n and shut down the machine way loose please immediately shut down the mac hin e,use a bi t of loose wr enc h around ,An d carefully remove the d ril ling mac hin e.Vertica l drilli ng, m ust ensu re that the special wate r col lecting device, and stri ctl ypr eve nt mo tor inlet. In the course of wor kIn any interrup tio n, on ly nee d torestart the ma chi ne ca n, bu t make sure t hat b efo re the start of the drill bit i n the machine can rot ate f reely, no Stuck in the ho le.

PROFESSIONAL DRILLING

GEAR CHANGE

OIL BATH ADVANTAGE

TROUB LE SHOOTING

H H

L L

MAINS SWITCH AND INTEGRAL OVER CURRENT PROTECTION

After having switch on the motor starts softly.If the machine is being overloaded,the motor electronic switchs over to the pulsating operation for showing the operator the overload.If the force is then not reduced,the motor switches off after a few seconds.After switching the machine off and on again,the motor start again softly.Before switching the machine on again ,ensure that the drill bit can be turned easily and is not jammed in the drill hole.The motor electronic can temporarily be used on 260 Volt.Higher voltages however can cause irreparable damages.Please note that when operating the machine via a generator,this does not generate higher voltage peaks.

Third ThirdTwo Two

Oil bath advantageGear change

Oil bath diamond core drill machine is a new and professional tool used for reinforced concrete,brick,rock. Oil immersion device of a high precision machining of aluminum liquid oil has good sealing, and the expansion of seal strength also won't appear leakage. Liquid oil immersion device can make the high-speed rotating gear increase 2-3 times longer service life, and gear wheels without noise.

Oil immersion device sealing with resistance to high speed, high temperature resistant, wear resistant properties. And long service life.

In the machine to stop rotating or poking button will stop state shift.The machine must be in place to shift in the shift, if the boot spindle does not turn or tooth sound, that stalls not to hangA , must immediately close the switch, and again toggle knob to the desired gear position, and rotates (for spindle gear), aThe obvious Guadang card in place so far. Turn off the power switch immediately, at the same time toggle knob rotates the spindle. In the machineOperate at full load or stuck, do not shift.

L H as for the low profile, high speed, M speed gear (gear type), this is a low gear,If the low speed to high speed spin clockwise and counterclockwise knob.

In order to improve the drilling efficiency, some models with three stage gear. There are high, medium and low-grade, high speed file (H file) forIn small bits and soft materials; medium file (M file) for medium bit and hard materials; low profile (L profile) forDrill and hard materials.

Problems Cause Remedies

Motor does

not work

Power supply was cutted off,plug failed or loosed.

Check the power supply,check

the plug and switch

Carbon brush jammed,or escaped from the

commutator

Resetting the carbon brush

PRCD protection works Press RESET button on the PRC D

PRCD goes wrong Change PRCD

Drilling

slowly

Drill bit worn out Change drill bit

Feeding pressure too low Use greater pressure

Drill bit segment were pasted b y the chips

Clean drill bit wi th enough water

supply.Change to the next lower

gearstep.

Too high speed

Use a greater pre ssure and nex t

lower gear.

Drilling through iron reinforceme nts

Clean the bore hole wi th enough

water supply

Too much chip in the bore hole

Check the ball valve,chec k the

water flow.

Less water supply or water leakage.Drill bit becoming

glazed

Resharpen the drill bit again by

SIC grindstone.

Drill bit jam

Rebar chip or c oncrete block was jammed between the

tube and the core or the hole wall.

Switch the machine off,loosen

the drill bit by turning right and

left using a suitable wrenc h

Rig fixing not ste ady enough,it goes out of the original

position

Refixing the rig

Too much gap between the column and the c arriage

Adjust the gap to better

condition

Drill bit

under-cutting

Drilling spindle does not straight Repair or change the spindle

Drill bit does not straight Change the drill bit

Abrasive chip can not be flus hed out Set enough water supply

Water supply

bush leakage

Rotary shaft seal worn o ut Change the rotary shaf t seal

MAINTENANCE AND REPAIR

WARRAN TY

PROFESSIONAL DRILLING

ATTENTION: You must remove the main plug from the supply socket before beginning any maintenance or repair work.

ATTENTION: if gear oil escapes, stop the machine immediately. Leakage of oil damages the gear. Water connection

If water escapes from the overflow hole on the water connection ring, the rotary shaft seals must be replace immediately. This should only be done in an authorized specialist workshop. Carbon brushes The carbon brushes should be examined for wear after about 300 hours in operation, and replaced if necessary. As with all other work on the motor, this should only be carried out by an electrician.

Clean the machine with a dry or moist cheaning-rag and not with a jet of water. Make sure that no water gets into the motor or the switch box. Ensure that the ventilation slots are always clean. Clean and greases the tool thread , too.

Oil bath gear

The gear oil should be changed after the first 300 hours of operation. Ensure that

this work is carried out in a specialist workshop, or proceed as follow: Clamp the machine vertically in the vice. Remove the three hexagon socket screws. Take off motor and intermediate cover. Change gear oil-use only original oil. The filling quantity is 300-310ml.To reassemble, proceed vice vesa and ensure that the shim ring is on the front shaft.

We warrants all products manufactured or sold by it against defects in workmanship

or materials for period of 12 months from the date of shipment to the customer. Please

contact our factory or the authorized repair shop in your local area for replacement or

repair of defective parts.

This warranty does not cover normal wear and tear, overloading , non-compliance with

the operating instruction and intervention by unauthorized persons or the use of parts

from other companies.

※We don't warranty the situation that machine is not fixed by users and damaged.

Cayken SCY-1800, SCY-1800E, SCY-2350E, SCY-2050E, SCY-2050 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual