To prevent electric shock or fire, please strictly abide by the procedures in the
operation manual.
The machine only for the authorized persons, please do not let other people to
operate. If any violation of the instructions operation and cause personal injury
or machine damage, our company disclaim all responsibility.
The machine can be only maintained by the people who has the certification.
THANKS TO THE BUYER
Thanks for buying the series of magnetic drill machine of . Please read
the operation manual and pay attention to the safety precaution.
The right operation, will make you fully feel our products superior per formance.
Please put this manual in a safe place for future reference.
ABOUT THIS MANUAL
The machine model of the description in this manual:
KCY: 36/2WDO 48/2WDO 100/3WDO 130/3WDO 130/4WDO
KCY: 65/2WD 85/3WD
Versatile Magnetic Drill
Confirm the machine model according to the nameplate.
Versatile Magnetic
Drill Oil Immersed
DESCRIPTIONS OF PRODUCTS
Magnetic drill is a kind of electric tool for adhering and drilling on the horizontal level,side
face and top face,and widely used in the building,bridge building,and ship building industries
and so on.You can use the magnetic drill when you can not use drill press and electric hand
drill to drill huge steel workpieces or in field operation. It´s very convenient to use, flexible,
can reduce labor intensity, improve the machining precision and work efficiency.
CAUTIONS
1.Please read the manual carefully before use, to understand the magnetic base drill structure;
electromagnetic sucker, electric drill and transmission functions.
2.Before installing or remove the drill must confirm the motor switch is closed and unplug.
3.Using a drill bit after clamping, key wrench must be removed, while the drill must be sharp,
for Morse taper shank drill should pay attention to the flat iron tail at the cone sleeve waist
groove insert cone sleeve. Remove the drill, the inclined flat iron is inserted on the oblique
iron just bit dropping hammer sleeve waist groove.
4.And its operation must be put in the fuselage behind the cable, away from the drill bit
5.In the switching power supply, electric and magnetic switch must be in the off position
6.Drilling machine must be used when using engine coolant. The use of cooling liquid (soap)
according to the ratio of watered, absolutely can not direct use water cooling. Otherwise
very easy to damage, and the main internal rust on the drill bit can't get it out. No internal
machine water, otherwise it will burn the circuit board.
7.Such as the use of the stepless speed regulation, models of constant power overload prote
ction, the machine during use motor suddenly stop functioning, then in the function of over
load protection device, the steps are as follows: A.turn off the power switch, paused for a few
minutes; B.weight of the plug, then open the motor.
8.The use of magnetic base drill, must wear a seat belt buckle.
9.No rough operation personnel, feed can not handle in order to work fast and pressed down
the machine feed, so lossy bit and machine
10.Non-magnetic materials can not drill with magnetic base, if the non-magnetic material
punching need to choose the magnetic base drill with sucker.
11.Cannot use at the same time, electric welding machine and magnetic base drill on the same
piece of steel plate, so that the operating from electric shock danger.
12
Page 4
ELECTRICALSAFETY
Tool before connecting power, using the socket must be able to fit the plug machine. The
380V model to determine the fire and. Line the correct docking, power supply socket with the
need of professionals to complete. Do not arbitrarily change the plug, adapter plugs can't pick.
The electric tool wire used together.
SAFETYINSTRUCTIONS
Warning labels and/or other labels on the machine must be replaced when they were removed.
Do not operate the machine at insufficient lighting conditions.
Do not operate the machine outdoors.
Do not operate the machine when you are tired, when your concentration
is impaired, and/ or under the influence of drugs, medication or alcohol.
Climbing onto the machine is forbidden! Heavy injuries by falling down
or by tilting of the machine are possible.
The machine shall be used only by trained persons.
Non authorized persons, especially children, shall be kept away from
the work area.
Do not wear loose clothing, long hair openly or loose jewellery like
neck-laces etc. when operating the machine
They might be catched by rotating parts and cause serious injuries.
Use proper safety clothing and devices when operating the machine
(, safety goggles, ear protectors, safety shoes …)! Do not wear safety
gloves for oper-ating because they decrease the working accuracy
and they might be pulled into the saw blade.
Before any maintenance you have to disconnect the panel saw from
the power source. Never use the plugged cable for transporting or
manipulating the machine.
INSTRUCTIONS
1 .Plug the power plug, the drill bit aim at processing position, make the magnetic switch is
opened, so that the magnetic is adsorbed on the surface of steel plate magnetic materials.
No impurities on the surface, and check whether the attractive force is normal or not. (ge neral plate thickness should be more than 10mm)
2 .Please placed the magnetic base drill required from the drilling near site and select the appro
priate adsorption material.And will handle hole safety rope penetrates into the frame, the
other one is in fastening frame after the penetration of the buckle, and then close the safety
rope buckle. Hand and pull off, should not loose and mobile.
3 .For a support screw, regulating the support screw that the bottom touches the workpiece
surface.
4. For the magnetic base is provided with the angle of the drill, the use of angle wrench movem ent angle disk in the annex to the belt rack makes bit central alignment processing position,
tighten the angle wrench.
5 .Open the electric drill switch, check whether the drill bit beat, sound is normal, if everything is
normal can turn the handle to feed.
6. Start feeding should be slow, gives the quantity of about 0.05mm/r in general, not too much
force, to prevent overload.
7. If the drill suddenly stopped, you must turn off the power switch immediately, (Mustclose
the magnetic control switch)
8.Please shut down for a period of time machine in continuous use for 2-3 hours, in case mag netic base is overheated and leakage or burned.
9.Should be filled with cooling water or cooling liquid using hollow drill, turn on the tap,and let
it flow out slowly.
34
Page 5
10.The company factory hollow drill are equipped with cooling kettle, please put the kettle
arranged on the corresponding position before operating the machine, and tighten the two
round head screw. The kettle is connected after please figure two (035), fittings is screwed on
the hydrosphere, tighten the end can be on the frame by.
11.After 300 hours of operation, the gear lubricating oil should be replaced.
GROUNDING DEVICE
This tool should be properly grounded, in order to avoid the shock. Grounding device
should have the lead standard, and a grounding plug with earthing special line. Do not be
ground false joint in the line of fire or three-phase line. Grounded power receptacle should
be connected withthe earthing device is connected to the eternal, so that it can work with
yellow green wire connected to the plug hole and connection piece at the same time and
ground connection.
QUALIT Y ASSURANCE
Consumers buy our machines produced within twelve months, enjoy free maintenance
and warranty service. During normal use of the whole or parts of any manufacturing process
or product failures caused by components, please present the original invoice, the dealer stamped and filled properly warranty certificate to the Company or the Company's designated
repair station to receive free services. machine consumable normal wear and tear, overload,
do not operate according to operating specifications, disassemble, damage caused as a result
of use of parts other than the Company and damage, are not covered by warranty. warranty
expires,provided by the designated repair station maintenance service. maintenance records
must be sealed or signed by the repair station to take effect.
FAULT HANDING
FAULTS
Switch contact undesirableRepair the switch
Power supply is broken
Magnetic base
without suction
Machine did not
run after the jump
Magnetic little
suction
Turn the handle gu
ide does not work
Drill out the
elliptical hole
Spin dl e shake
Elec tr ic igni tion
The fuse burn out
Electromagnetsho rtcircuitorburn out
Adsorption not on the steel frame
Switch contact undesirable
Joint loose
Brushandcommutatorpoorcontact
Drillthearmatureorstatorcoilburnout
Adsorption artifacts thin
Adsorption on the surface is small
Suppo rtbarbetw eentheadso rptionsurfa ce
Diode may be virtual welding
Shaf t key cutReplace the shaft key
Wheel and rack misplace
For a drill and a fastener is loose
Bit unilateral cutting
Adsorption surface have sundryEliminate clutter
Fram e ad justi ng screw lo ose
The spar k tu rns ora nge.
Sparks f lying out .
Sparks i nto a ring of fire
CAUSESELIMINATION METHODS
Repair the power supply
Replace the Fuses
Repair or replace the magnetic bridge
Change the adsorption surface
Repair and change switch
Check the electric drill part connector
Repair or replace the electric brush
Changing the armature or stator
Replace th e a dsorption sur face or thickeni ng adsorption sur face
(>10mm st eel sheet)
Replac e the adsor ption sur face or tempora ry weld ing
thick su rface ad sorption
Support bar top tight
Re Welding
Unscrewtherackbottomscrew, removeguidetorepair
Correctionofvertic alit ytightenthefasteners
Grind anew
Tigh te n adjus ti ng screws
Slow d ow n.
Chan ge t he brus h, plea se .
Plea se c heck if t he motor is b urned .
56
Warning: magnetic drill equipped with a safety rope, when operating, make sure
the magnetic drill and the object is fastened by the rope.In case of power
failure suddenly, causing the machine fall off or thrown objects and
cause accidents.
Attention: Our company does not assume any responsibility because the machine
is not solid or fixed safety facilities are not in appropriate place cause
accident.
Page 6
VERSATILE MAGNETIC DRILL
1>VERSATILE M AGNETI C DRI LL SP ECI FICATIONS(OIL IMME RSE D)S HEE T 1
Specifications
Core Cutter
mm
Twist Drill
mm
Tapping
mm
Voltage
V
Magnetic Adhesion
N
Input
W
Position speed
rpm
Tool Holder
Tool Holder
36/2WDO100/3WDO
36
18
M18 M26
1420 0
1550
100-27 0/ 52 0
48/2WDO
48
22
M22
110/ 220~
1450 0
1700
100-26 0/ 48 0
2#
100
30
110/ 220~ 110/ 220~
1760 0
2380
100-130/300/620
3#2#
1>VERSATILE M AGNETI C DRI LL SP ECI FICATIONS SHEET 2
Specifications
Core Cutter
mm
Twist Drill
mm
Tapping
mm
Voltage
V
Magnetic Adhesion
N
Input
W
Position speed
rpm
Tool Holder
Tool Holder
KCY-65/2WD
65
25
M20
110/ 220~
1580 0
1890
100-22 0/ 49 0
3#
Notice: In order to constantly improve products, our company reserves the
right to change technical data without prior inform.
YOU CAN CHOOSE FOLLOWING CUTTERS:
130/3WDO
130
32
M28
110/ 220~
1860 0
2690
100-130/300/620
3#
KCY-85/3WD
85
32
M24
110/ 220~
1680 0
2280
100-22 0/ 38 0/490
3#
130/4WDO
2>VERSATILE M AGNETI C DRI LL AD VANTAGE
The features of machine: small size, light weight, high efficiency, multi-gear mechanical gear
speed control device, it can be used for many purposes. The feature of motor: constant power,
soft start, electronic stepless speed control, overload protection. Etc.Multifunctional magnetic
drill can be used in construction sites or workshop, can be used for twist drill, hollow drill, and
reaming, bearizing, tapping, or cutter. Also in the implementation of tough job, as in the pipe,
anti-magnetic surface or on the complex structure of the material drilling, choosing a good
model can also be maintained in good working condition and the efficient and economical way
of working.
3>POSITION DESCRIPT
3.1: Gear speed i nst ructions
M
H
IMAGE 3
IMAGE 1
L
L
(M)
H
IMAGE 2
Shift when the machine stops or will stop.
Shift in place. If the spindle doesn’t rotate or there is somenoise after
starting up, the gear may not shift in place. Turn off the machine im
mediately, and then shift the gear to proper place, rotate the spindle
back and forth (easy to shift) at the same time till shift in place
Do not shift when the machine is full-speed operated, over load or stuck.
IMAGE 1
1. Low-speed gear : , high-sp ee d gear : , medium-speed ge ar. The drawing is for low
speed. Lowspe edtohig hspeed, tu rntheknobclockwise, oth er wise anti-cloc kw ise.
—LOW SPE ED: For hard materials , large drill bit (cut ter tools), tapping
—HIGH SPEED: For soft materia l, small drill bit holder. (cu tter tools)
IMAGE 2
1. is for low speed, is for high speed and, is for mediu m speed(3 speed models). LHM
The drawing is for low spee d. Low speed to high speed, turn the knob cl oc kwise,
oth er wise,anti-clockwise.
L LOW SP EE D:— For hard materials, large drill bi t (cutter tools), tapp in g
—For the appropri ate size, hol low drill, tw is t drillM MID SPEED:
—For soft materia l, small dril l bit holder. (cu tter tool s)H HIG H SPEED:
IMAGE 3
Core Cu tt er
Count er su nkTwist Dr il lTapp inMilli ng c ut te r
78
Page 7
3.2: Oil immersed ty pe op erating in structio ns
Positive instructions:
Oil immersed type mach in e, please ope n the MAG NE T
BUTTON
SPEED
switch operation machine, then open the Rev MOTOR
switch. When the motor is running (in a forward direction),
such as reve rs ed , can Pre ss the BOTTON butto n, the
machi ne will sto p af ter pressin g the butto n, press th e long
time. Fi ve seconds la ter, the host wil l be re versed, can be
used according to the tim e of pressing a bu tton, rel ea se
the press.Button (BUTTON) inversion ca n be stop pe d. To
release (BUTTON) button for 15 sec onds.Time, the MOTO R
switch is not closed, the hos t will auto matically turn up.
In the machine .Th e process is in operatio n, the MOTOR
switch if no close, so clos e. MAGNET switch machine is not
MAGNET
MOTOR
going to sto p, we must fi rs t turn off the MOTOR switch.
And then close the MAGNET swi tch to stop the ma chine.
Spindl e 40
Inner ca rd 42
Bearin g 69 05
Rou nd h ead cross self-p ro pe ll ed screw M5 * 65
Cylind er φ 4 * 1 2
Oil seal 3 2 * 20 * 7
Bearin g 16 00 3
Spindl e ge ar 4 0-5
Card 16
O-ring φ 8 8 * 2
Center cover 4 0
O-ring φ 2 8 * 1. 8
Iron Circle 40
Oil seal 1 5 * 21 * 3
Card 28
40 types of gear l ev er
Gear box 40.
Hegona l sc re w M8 * 5 0
Swallowtai l sl ot i ro n block 40
Spring 4 0
Rivet spri ng s le eve 40
Cylind er φ 3 * 9
O-ring φ 2 2. 4 * 2. 65
Wild card 26
Dialin g kn ob 4 0
Bearin g 60 8
Class I toot h ax is 4 0-2
Bearin g 60 8
Marketing 4 * 6
Marketing 5 * 30
Class I ge ar 4 0- 1(8)
Bearin g 60 8
Class II g ea r ax is 40-4
Class II g ea r 40 -3
Bearin g 60 8
Bearin g 60 01
Rot or KC Y-36 / 2
Bearin g 60 8
Bearin g sl ee ve W S-28
Windsc reen 4 0
Rou nd h ead cross self-p ro pe ll ed screw M4 * 65
Sta to r KCY-36 / 2
Sta to r sh el l WS
Brand 40 -8 0
Bypass 19/40
Carbon B ru sh 4 0
Rou nd H ead Cross Screw M4 * 8(Co pp er )
Rou nd H ead Cross Screw M4 * 10(C op pe r)
Brush fr am e 40 (copper)
Top 40
Rou nd h ead cross self-p ro pe ll ed screw M5 * 40
Right-a ng le h ose conne ct or M 12 * 1 .5
Rou nd h ead cross self-p ro pe ll ed screw M5 * 45
Left bar 1 1- 13
Guide pl at e 11 -1 3ZC
Right bar 11-1 3
Teeth 10 * 16 * 18 0( M1 )
Frame 13 ZC
E-card 15
Rol le r pa ds 1 7 * 30 * 0.5
Bearin g 69 03
Card 18
Lift g ea r 11-13
Compos it e be ar ings 25 * 30
Lift s ha ft 11-1 3Z C
Marketing 5 * 14
Knife ha nd le 1 1-19
Outer hexa go na l scre w M10 * 110
Button hea d SK T- 20
Inner he xa go nal top wire M4 * 10
Hose con ne ct or M 12 * 1.5
Pad M 4
Wavef or m ga sket M 4
Copper n os e OT 1.25 -4
Rou nd C ro ss S crew M4 * 8
Power c or d 3 * 0. 75 * 2 .5 M
Fold proof connector M 12 * 1 .5
Pan el B ox 1 3
Plasti c nu t M3 * 6
Circuit board SCYXLB -1 66 -80
Button swi tch AB 6- M
Button Pa ne l 13DGN
Speed co nt ro l kn ob K N-8E
Switc h KCD4(red dot )
Fuse MF- 52 7
Sta in le ss steel large fl at h ea d scre w M3 * 6
Electromag ne ti c switch KJD17
Hegona l sc re w M4 * 1 0
Hegona l sc re w M6 * 5 0
Disk CX- 16 6 * 80 * 5 0
Hegona l sc re w M6 * 2 0
Par am et er Pan el S CY -13
Sta in le ss steel screw M3 * 2 0
Sta in le ss steel large fl at h ea d scre w M5 * 8
Hegona l sc re w M4 * 2 0
Hegona l sc re w M6 * 1 6
Hegona l sc re w M4 * 2 0
Left bar 1 6- 19
Guide board 16-1 9Z C
Sta in le ss steel large fl at h ea d scre w M5 * 8
Right bar 16-1 9
Hegona l sc re w M6 * 1 2
Teeth 12 * 14 * 25 0( M2 )
Frame 19 ZC
Hegona l to p si lk M 4 * 14 in flat head
E-card 15
Rol le r pa ds 1 7 * 30 * 0.5
Bearin g 69 03
Card 18
Lift g ea r 16-19
Compos it e be ar ings 26 * 30
Lift s ha ft 16-1 9
Marketing 5 * 14
Handle bar co nn ec to r MT2-10
Blade ha nd le , 11-19.
Outer hexa go na l scre w M10 * 110
Button hea d SK T- 20
Hose con ne ct or M 12 * 1.5
Bottle s crew M 5 * 12
Copper n os e OT 1.25 -4
Rou nd C ro ss S crew M4 * 8
Wavef or m ga sket M 4
Pad M 4
Fold proof connector M 12 * 1 .5
Power c or d 3 * 1. 0 * 2. 5 M
Pan el B ox 1 9
Par am et er Pan el KC Y-19
Sta in le ss steel screw M3 * 2 0
Nut M3
Circuit board SCYXLB -2 02 -102
Button Pa ne l 19DGN
Speed co nt ro l kn ob K N-8D
Switc h KCD4(red dot )
Fuse MF- 52 7
Sta in le ss steel large fl at h ea d scre w M3 * 6
Electromag ne ti c switch KJD17
Button swi tch AB 6- M
Hegona l sc re w M4 * 1 0
Disk CX- 20 2 * 10 3 * 45
Hegona l sc re w M8 * 2 2
Hegona l sc re w M4 * 2 0
Left bar 1 6- 19
Right bar 16-1 9
Guide board 16-1 9Z C
Sta in le ss steel large fl at h ea d scre w M5 * 10
Hegona l sc re w M6 * 1 2
Teeth 12 * 14 * 25 0( M2 )
Frame 19 ZC
Top wire M4 * 14
E-card 15
Rol le r pa ds 1 7 * 30 * 0.5
Bearin g 69 03
Card 18
Lift g ea r 16-19
Compos it e be ar ings 26 * 30
Lift s ha ft 16-1 9
Marketing 5 * 5 * 14
Handle bar co nn ec to r MT2-10
Knife ha nd le 1 1-19
Outer hexa go na l scre w M10 * 150
Button hea d SK T- 20
Hose con ne ct or M 12 * 1.5
Bottle s crew M 5 * 12
Pad M 4
Wavef or m ga sket M 4
Copper n os e OT 1.25 -4
Rou nd C ro ss S crew M4 * 8
Fold proof connector M 12 * 1 .5
Power c or d 3 * 1. 5 * 2. 5 M
Pan el B ox 1 9
Sta in le ss steel screw M3 * 2 0
Par am et er Pan el KC Y-19
Plasti c nu t M3
Circuit board SCYXLB -2 02 -102
Button panel 19T S
Speed co nt ro l kn ob K N-8D
Switc h KCD4(red dot )
Button swi tch AB 6- M
Fuse MF- 52 7
Sta in le ss steel large fl at h ea d M3 * 6
Electromag ne ti c switch KJD17
Hegona l sc re w M4 * 1 0
Disk CX- 20 2 * 10 3 * 45
Hegona l sc re w M8 * 2 2