Cayken PODR2200 Product Manual

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The German perfect industrial design, beauty and quality of experience
The new Cayken marks a new beginning in industrial grade drill machine aesthetic design and manufacturing process. It follows the consistent style of the leaders, with a forward-looking design ideas and the perfect ergo­nomic design, opened up a new era of drilling industry.
Germany Cayken authorized manufacturer: shanghai chengxiang mec­hanical and electric equipment co.,ltd
E-mail:sale@shchengxiang.com
OPERATING INSTRUCTION
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CONTENTS
Warning
Thanks To Your Purchase
About This Manual
Safety Of Instruction
Product Model And Parameter
Safety Precaution
Install The Stand
Connection Block
Quality Assurance
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Spare Parts List Exploded Drawing
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Operation Manual
WARNING
Please strictly abide by the procedures in the process of trial, to avoid electric
shock and fire,The stand is only for the professional user, please do not let
other people to operate, if you have any personal injury caused by violation
of manual operating rules, our company will not be held any responsibility!
The stand is only to experienced maintenance staff to maintain it!
THANKS TO YOUR PURCHASE
Thanks very much for your purchase drill stand series products from our company,
please read this manual carefully before operation.
The right operation, will make you fully experience the better performance of our
company products. Please put this manual at safe place for your reference.
Hope our products can let you satisfy and accompany with you for a long time.
ABOUT THIS MANUAL
This manual describes the stand model as follows:
Mod.: 200F/400F/650F/280F/580F/850F
SAFETY OF INSTRUCTION
1、The workplace must be keep clean and shining, mussily and disorderly or dark work
-place is easy to cause accident.
2、Can't be work in the in the flammable liquid, gas or dust workplace.
3、Pls don't allow the chirlder or bystander close to the workplace when operating the
machine, if the distraction for third party interference may lead to operate out of control.
4、Be sure to concentrate when you are working, not only to keep our head on out rat-nal
operation. pls don't operate the machine when you are tired, drank or take drugs,
medicines.
5、Wear your personal protective equipment and wear protective goggles. wear approp-
riate protective equipment according to the machine you use,such as dust mask, slide
overalls, safety helmet or earmuffs, all these ca n reduce the risk of injury.
6、Wear suitable clothes.pls don't wear the looser clothes when working, also don't wear
jewelry.Can't let a hair, clothes and gloves close to the machine rotating part, loose
clothing, long hair or jewelry are easy to be involved into the rotating parts.
7、Don't let the machine carrying heavy load.According to the nature of work to choose
the appropriate electric tools, choose the right electric tool can be more efficient and
safe to operate the machine within the prescribed scope of power.
8、Please pull out the plug from the socket when adjusting the machine, replacement parts,
or don't use machine, to avoid accidentally start the electric tools.
9、Pls keep stand in children cannot be obtained when didn't use it.Don't let the pers-on
who is not familiar with the operation machine and any person who didn't read this
manual use this stand, inexperienced people is easy to operate the accidents.
Please check the model by nameplate of stand.
Warning: the company shall not be held responsible for the accidents
because of the fixed not firm.
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PRODUCT MODEL AND PARAMETER
ITEM
Largest dri ll
200F 400F
200m m
400m m
650F
650m m
280F 580F
220m m
480m m
850F
750m m
If you still not clear for the operational process after checking the this manual,
Pls consult the professional person.
If you have any question about operating this machine, pls contact with your
dealer.
We will always on you with all sincerity to ensure your efficiency and safety .
N.W
Adjustable angle
20Kg
0-45 °
21Kg
0-45 °
24Kg
0-45 °
22Kg
0-45 °
24Kg
0-45 °
26Kg
0-45 °
In order to continuously improve products, the company reserves the right of the technical data and the right parts to change without prior notice.
SAFETY PRECAUTION
1、Please power off before any adjustment of the machine. unexpected start is the result of accident. 2、Please assure the correct assembly of the drilling frame before install the machi-ne. This is important for avoiding the collapse. 3、Please fix the machine to the firm drilling frame before starting the machine. The movement of the machine on the stand will lead the lack of control. 4、Please put the drilling stand on stable and flight floor. It will be hard to control the machine safely when the stand moveable or rockable . 5、Please do not overload the stand or using ladder scaffold. The overload of the stand top will lead to the falling. 6、Please clear up the site and assure enough stable space. And pls pay attention to the unexpected movement of any obstacle. 7、When doing deep drilling (from one side to the other), please check the other side where the drill head will out of. pls fix and segregate this area to assure no harm to any body or material. 8、Please be equipped with the following accessories when proceeding.
head-protection cap ear-protection device. goggle or dust-proof mask. respirator / protection glove Cloth keep you move freely. boots with steel toe protection First-aid box should be stand-by. pay attention to the cloth, long hair and jewelry that could be twist into the moving part.
INSTALL THE STAND
There have two ways to install the stand
Using vacuum suction plate fixation
Using expansion bolts or anchor fixation
Warning: the vacuum suction plate can't used in the ceiling or wall
drilling.it may result in serious or fatal injury with negligence or imp­roper use, if the use of vacuum suction plate, to ensure the bearing surface is not porous, and its thick loose, make sure that the vacuum pump have enough suction to the fixed vacuum suction plate.
Using vacuum suction plate fixation First install the vacuum seal on the pedestal, then connecte vacuum pump to vacuum pressure fast connection, take the base on the desired location, start the vacuum pump, must achieve to the minimum pressure :635 mm hg (25 inches),so that the base can seal on the surface. Using expansion bolts or anchor fixation Drill a hole at the position of determining by expansion bolt or anchor, tight­en the firm base, and then check carefully whether the expansion bolt fixed correctly, can use spanner to adjust the base screw adjust the base according to the basement.
Note: if you need to fixed on the wall, it is better to take out the head for installation and fixed stand, installed on the rack after the stand fixed, please make sure installed the head on the stand and screw has been tightened.(if need help, with spiral crane transferred to the appropriate length to fixed)
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When you are using a large drill bit, need to install a connection block, to make a distance between the bit and stand. the specifications of the connection block have 30mm, 60mm,100 mm for your reference, sometimes you can use multiple connections in order to achieve the required distance. need four bolts to connect piece fixed on lifting, please remeber tighten the bolt .then connect the motor assembly fixed on the block.
Warning: please tighen all the bolt before use the machine.
Consumers can enjoy free maintenance and warranty service within six months of buy
the machine from our company, if the machine and the parts have any manufacturing
process or components of product have trouble with the normal use. please take the
original invoice, stamp dealers and fill in the warranty certificate to the company or the
company designated repair station enjoy free services.
Warning: in any case, not approved by the manufacturer, shall be the
original design and modification of thismachine, please use the origi
-nal accessories, unauthorized modification or use of unauthorized
parts parts, may lead to injury or death.
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No. Par t s na me QTY
005 010-A 010-B 015 020 025 030 035 040 060 065 070 075 080 085 090 095 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320
Adjustable hand le Clamp Clamp Rec ta ng le key Fixation assembly Inner hexagon scr ew Inner hexagon scr ew Wed ge Inner hexagon scr ew Lift in g Level v ia l Lock nut Spa ce r Wheel shaf t Eccentric sha ft Bearing Wheel Bearing Spa ce r Lock nut Fas tener plastic Lock scre w Screw s he ll Lock scre w Circl ip Gear lif ti ng Pinion hub Pin Bearing Circl ip Rubber ba ll Pinion shaft Roc ker Rack Hexagonal scr ew f la t Handgrip Inner hexagon scr ew Inner hexagon scr ew Aluminum alloy ro d Spa nn er Ste p pad Str ut Small van e Connection bloc k Str ut Carriage scre w Carriage scre w Drill operating Fixing scre ws f or w he el Screw s fo r ba se me nt Nut Screw f or b as em en t Nut Spa ce r Hexagonal scr ew Outer h ex ag on s cr ew Inner hexagon scr ew Handle Basement Lock nut Lock nut Scaleplate
1 1 1 1 1 4 2 1 3 1 1 4 4 2 2 4 4 4 4 4 1 1 1 1 2 1 1 1 2 2 4 1 1 1 2 1 4 5 1 1 1 1 2 1 1 1 1 2 4 2 2 4 4 4 1 1 1 1 1 1 1 2
200F drawing of stand
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No. Par t s na me QTY
005 010-A 010-B 015 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 095 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320
Adjustab le h an dl e Clamp Clamp Rec ta ng le key Fixation a ss em bl y Inner hexa go n sc re w Inner hexa go n sc re w Wed ge Inner hexa go n sc re w Lift in g Level vial Lock nut Spa cer Wheel shaf t Eccentri c sh af t Bearing Wheel Bearing Spa cer Lock nut Fas te ne r pl as ti c Lock screw Screw shell Lock screw Circlip Gear lif ti ng Pinion hub Pin Bearing Circlip Rubber ball Pinion sha ft Roc ker Rack Hexagona l sc re w fl at Handgrip Inner hexa go n sc re w Inner hexa go n sc re w Alumin um a ll oy r od Spa nner Ste p pad Str ut Small vane Connecti on b lo ck Str ut Carriage s crew Carriage s crew Drill oper at in g Fixing screws fo r wh ee l Screws for basement Nut Screw for basement Nut Spa cer Hexagona l sc re w Outer hexago n sc re w Inner hexa go n sc re w Handle Basement Lock nut Lock nut Scalepla te
1 1 1 1 1 4 2 1 3 2 2 1 1 1 4 4 2 2 4 4 4 4 4 1 1 1 1 2 1 1 1 2 2 4 1 1 1 2 1 4 5 1 1 1 1 2 1 1 1 1 2 4 2 2 4 4 4 1 1 1 1 1 1 1 2
400F drawing of stand
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No. Par t s na me QTY
005 010-A 010-B 015 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 095 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215
Adjustable handle Clamp Clamp Rectangle key Fixation assembly Inner hexagon screw Inner hexagon screw Wedge Inner hexagon screw Circlip Ball bearing Lifting hub, slow Lifting Level vial Spacer Wheel shaft Eccentric shaft Bearing Wheel
Bearing
Wheel shaft
Lock nut Fastener, plastic Lock screw Screw shell Lock screw Circlip Gear, lifting Pinion hub Pin Bearing Circlip Rubber ball Pinion shaft
Rocker Rack Hexagonal screw, flat
Handgrip Inner hexagon screw Inner hexagon screw
Scaleplate Stop pin
t
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650FD drawing of stand
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No. Par t s na me QTY
220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320 325 330 335 340 345 350 355 360 365 370 375 380 385 390 395 400 405 410 415 420
Str ap Screw (M6*10 -4 Gaske t Base Nut(M1 0) Screw(M10* 60 -4 ) Screw(M8*1 6- 1) Fix Screw(M6 *1 2- 6) Pin Metal Gasket Screw(M6*1 2- 6) Sponge Gas ket Screw(M6*1 2) Clips Suctio n No zz le EP conne ct io n Pre ssure Gage Pin(5* 12 -2 ) Screw(M8*1 6- 1) Holder Pin Snap Rin g Gaske t Screw(M8*1 6) Gaske t Screw(M8*1 6- 2) Gaske t Screw(M4*1 0- 2) Cover Handle Side Han dl e Gaske t Left S li de r Main Sli de r Right Slid er Gaske t Hex Screw Wheel Ca rr ie r Snap Rin g Gaske t Wheel
1 4 4 1 4 4 1 2 1 1 6 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 4 4 2
400FD/650FD drawing of base
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