Cavity Sliders WallMountTrack, SofStop Installation Instructions Manual

Installation Instructions
Read through the notes carefully before beginning as different mounting plate positions and setups may be required for different configurations.
Fit screws
as shown
Track stop
Black plastic stop
150mm (6”) to center of boss hole
20-21mm (13/16”)
5-5.5mm (1/4”)
Mounting plate
Drill ø25mm (1”) 13mm (1/2”) deep
T-G uid e
1
Groove the door.
At the bottom of the door, cut a groove to the dimension and tolerance shown. Make it central to the door thickness and absolutely straight.
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IMPORTANT
CS carriages require a clean track running sur face free of any contamination or damage.
After installation but before lining, clean the full length
of the inside running surface of the track with a soft rag to ensure no dirt, grit or aluminum swarf get into the track. TAPE UP THE TRACK to ensure no dust or debris enter the track during building works.
Please Note: Most of the time the carriages, SofStop
mechanism and activators can be inser ted into one end of the track after the track is mounted.
If there is no room, you will need to insert these components before mounting the track.
1. Prepare the doors.
CS WallMount Track is designed to suit doors from 35-45mm thick (1-3/ 8” to 1-3/4”) as standard.
If your doors are 2” thick, you will need to add a spacer. If your doors are 2-1/4” thick, you will need to add a
spacer and offset the mounting plate as shown.
Drill mounting plate holes.
a) 1-3/8” & 1-3/4” thick doors. Drill front and rear holes 150mm (6”) in from the edge of the top of your door leaf as shown (right).
Note: these mounting plates must be placed exactly in the center of the door thickness.
b) 2” thick doors: Drill holes as above.
c) 2-1/4” thick doors: Drill holes as above, but offset
them 6.35mm (1/4”) from the center of the door leaf as shown.
Fit mounting plates.
Screw the mounting plates to the front and rear top edge of the door, making sure the black plastic stop is facing the edge of the door.
1-3/8” & 1-3/4” thick doors
62mm (2 -7/ 16 ”)
2” thick doors 2-1/4” thick doors ONLY
Offset mounting plate by 1/4”
6.35mm spacer (1/4”)
62mm (2-7/16”)
© Cavity Sliders USA Inc. Drawings are not to scale.
62mm (2-7/16”)
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12.7mm spacer (1/2”)
6.35mm
(1/4”)
Center line of door
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2. Fix the track.
CS WallMountTrack is screw fixed from the side through the pre-machined slots in the extrusion. Hole centers are pre-set at 406mm (16”) apart.
Screw fix the track to the stud wall using #8 screws, ensuring it is level and solid enough to support the door weight.
Pre-machined slots
Twin (Soft Open & Soft Close)C
The twin SofStop mechanism fits together as shown below.
Push front and rear pickup mechanisms in the direction shown to charge them.
Rear pickup mechanism
(push this way to charge)
Rear carriage
Front carriage
Front pickup mechanism
(in charged position)
Note: for 2” thick doors, a 6.35mm (1/4”) spacer is required. For 2-1/4” thick doors, a 12.7mm (1/2”) spacer is required. For fixing to concrete walls, the use of masonry anchors is
recommended. You may need to open the existing holes to suit the type of masonry anchor you have selected.
Clean out all swarf and debris from the track before hanging the door.
3. Fit the carriages (A, B or C).
A. Standard M6/M8 (non-SofStop)
Insert the carriages into the track, taking care not to damage the wheels on the sharp edge of the track.
Single (Soft Close)B
a) The single SofStop mechanism fits together as shown below. Push pickup mechanism in the direction shown to
charge it.
Pickup mechanism
(push this way
Front carriage
b) Most of the time you will have room to slide the mechanism in from the end of the track fully assembled.
c) If there is not enough room, remove the front carriage (attached to the SofStop cassette).
Insert as individual components and re-assemble in the track.
to charge)
M5 pan head machine screw
SofStop cassette
Rear carriage
Dolly wheel
M5 pan head machine screw
Most of the time you will have the room to slide the mechanism in from the end of the track fully assembled.
If there is not enough room, remove the front carriage (attached to the SofStop cassette).
Insert as individual components and re-assemble in the track.
Slide rear activator into track first
Rear carriage
Front carriage
Dolly wheel
4. Hang the door.
Position the carriages in the pocket opening approximately where the mounting plates on the door will be located when the door is in the closed position.
Position the door underneath the carriages. Raise the door up so that the round head of the wheel hanger shaft lines up with the keyhole shaped hole in the mounting plate.
Depress the plunger using the wheel hanger shaft head and slide sideways using the adjusting wrench until it snaps into locked position. Repeat for the other carriage.
M6 Carriage
Mounting plate
Plunger pin
M8 Carriage
Rear carriage (M6 or M8)
Front carriage
Make sure the front carriage with the tow bar connected to the soft close mechanism faces the end of the track that you want to soft close.
5. Fit the T-Guide.
Screw the 23mm (7/ 8”) high black plastic floor guide in the correct location.
The T-Guide should be concealed directly below the front edge of the door.
Note: a 50mm (2”) high T-Guide is available if required.
T-Guide
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