C Audio xr3801 schematic

XR3801 Circuit Description and Service Notes

Introduction

These notes are intended to assist maintenance and service of the XR3801 amplifier. It is recommended that reference is
made to the relevant schematic diagrams and system diagram whilst reading this document.

The component references of the two amplifier channel electronics are appended “A” and “B” respectively. Shared circuitry
(such as that of the protection system) has no suffix. This document will refer to channel A references only. Operation of
channel B is identical except where explicitly noted. Voltage values in bold mentioned in the text are test voltages which
may be used for diagnostic purposes, although attention is drawn to the surrounding text which explains circuit operation
and may qualify such measurements.

Mechanical Construction

The mechanical structure of the unit is made up of two identical side panels, a rear panel, and a 3mm steel structural front
panel. The rear panel is fixed to the side panels by means of six M5 screws (three each side) which also secure the two
rear rack mounting brackets.

The front panel is fixed to the side panels by means of two side fixing brackets secured to the front by way of the handle
screws and to the sides by three M5 screws each side.

The main circuit board is fixed to the two heatsinks by the power device fixing screws and is spaced from the circuit board
by way of insulating bushes. The circuit board/heatsink assembly is fixed to the rear and side panels by a total of eight M5
screws.

The mains transformer is supported on the internal “transformer tray” which is fixed directly to the structural front panel.
The extruded cosmetic front panel is fixed directly to the structural front panel by two M5 screws.
Top and bottom covers complete the assembly each fixed in place by eight M4 screws.
Access to all the major components may be gained by removal of the top and bottom covers, further disassembly is rarely

required.

Circuit description

Input Stage

The input stage is built around TL071 operational amplifier IC1A, configured as a unity-gain differential amplifier. Its correct
operation is dependent upon both of its input terminals being correctly terminated and, therefore, any gain errors around this
stage may be a result of a fault in the screened cable connection to the input PCB P1030. Preset potentiometer VR2A
adjusts the gain of this stage and thereby provides adjustment to optimise the Common-Mode-Rejection of the input stage.
This preset is factory set for optimum rejection and should not be re-adjusted unless it has been necessary to change any
components around the input stage.

The trimming procedure is as follows :
Inject a common-mode test signal at 1kHz and +4dBu to the channel under test. The common-mode test signal of the Audio

Precision test system is suitable, otherwise connect the signal to both pins 2 & 3 via 51 Ohm resistors. Observe the
amplifier output and adjust VR2A for minimum output.

Power for the input stage is derived from the main +LT supply via 1W resistors R101A and R102A and shunt regulated to a
nominal +18V by D22A and D23A.

The output of the input differential amplifier is fed via 1k “Build-out” resistor R57A and twin screen cable to the front panel
level control and the returns via the “blue” core of the same cable to the main PCB to be fed to the power amplifier stage.

Power Amplifier

The power amplifier consists of a fairly conventional Class A driver stage driving a Class AB MOS-FET output stage with
Class H supply rail modulation. Each stage will be dealt with individually.

Class A Driver

The input signal returned from the level control is fed via DC blocking capacitor C53A and R59A. DC bias current for the
Class A input stage is supplied via R60A, whilst 330pF capacitor C54A prevents any extreme high frequency input signals
from reaching the power amplifier and also provides a low source impedance at high frequencies to ensure frequency
stability.

The first stage of the Class A driver consists of TR52A and TR53A configured as a long tailed pair differential amplifier.
Emitter resistors R62A and R63A de-sensitise the performance of the input stage to parametric variations of the two input
transistors. The quiescent current for the input stage is delivered by current source TR51A. Diodes D11A and D12A
provide a reference voltage of approximately 1.3V which is applied to the base of TR51A. Approximately half of this (0.65V)
will then appear across R61A (330R) which then sets the current sourced from TR51A collector at approximately 2mA. In
the quiescent state half of this current is driven through TR52A and TR53A. Hence the voltage dropped across emitter
resistors R62A and R63A will be approximately equal at 100mV.

The collector currents of TR52A and TR53A are fed via R67A and R68A to R69A and R70A respectively. Hence, in the
quiescent state, R69A and R70A should each exhibit a voltage drop of 2.7V or so.

Overall voltage feedback of the amplifier is derived through R64A and R66A. R65A and C55A connected in parallel with
R64A provide phase lead compensation to maintain good amplifier frequency stability, and a fault in either of these
components may result in RF signals being present at the output, or in unusually high distortion. C56A connected in series
with R66A gives 100% DC feedback to minimise any DC offset at the output. The resultant feedback signal is applied to the
base of TR53A.

Under normal conditions the signals at the bases of TR52A and TR53A will be identical. However, under fault conditions,
such as a DC offset at the output, the base voltages will become offset also. For example, in the event of a large DC offset
of +50V at the output a positive DC voltage will appear at the feedback point and hence at the base of TR53A. Although this
would, in theory, be the full +50V, owing to C56A being rated at only 25V, the voltage will, in practice, be somewhat lower.
However, the important issue is that the voltage is positive. In the event the voltage is negative this indicates that the
feedback network is faulty (most likely R64A itself).
The voltage at TR53A base being positive whilst the base of TR52A is close to 0V will then reverse bias TR53A base-emitter
hence turning off the transistor. Hence, no voltage should appear across R63A and R70A whilst double the normal voltage
will appear across R62A and R69A (200mV and 5.4V respectively). Should this not be the case, it indicates a fault in the
input stage itself.

The output of the input long-tailed-pair (i.e. the voltages across R69A and R70A) are fed to a second long-tailed-pair TR56A
and TR57A. The bias current for this stage is set by current source TR58A. The base current for TR58A is fed through
R72A. TR59A senses the voltage across the emitter resistor of TR58A R77A and “robs” TR58A of base current to maintain
approximately 650mV across R77A. Hence the collector current of TR58A is set at approximately 4.3mA which is shared
equally between TR56A and TR57A. C58A and C62A provide Miller Feedback around TR56A and TR57A respectively.
These capacitors set the dominant pole of the amplifier frequency response, and are therefore critical for amplifier stability.
It should also be noted that either of these capacitors becoming “leaky” (difficult to measure in circuit) will result in a DC
offset at the output.

The collector of TR57A drives the positive output more-or-less directly (more detail later) whilst the collector of TR56A drives
current mirror TR54A/TR55A via R76A. In the quiescent state R76A will show a voltage drop of around 22V, and the
current mirror emitter resistors R74A R73A and will show equal voltage drops of 320mV. Hence, for the same +50V DC
offset, described earlier, one would expect no voltage drop across any of R76A, R73A or R74A, indicating that the feedback
is attempting to correct the fault. Likewise, for a negative DC offset one would expect these voltages to be twice their usual
value. If this is not the case then the second stage (TR54A-TR59A) is at fault.

The loads for TR57A and TR55A are formed by Bootstrapped current sources TR60A/TR61A and TR63A/TR64A
respectively. Operation of the two current sources is, in principal, identical so the upper current source TR60A/TR61A only
will de described. The load current is sourced from the collector of TR61A, its base being biased through R80A. The
voltage across emitter resistor R79A is sensed by TR60A which then “robs” TR61A of base current to maintain a voltage
drop across R79A of approximately 650mV. This sets the collector current of TR61A at approximately 4.3mA. The
current source is connected to the +HT rail via R78A. The current through R78A is the sum of TR61A collector current
(4.3mA) and the current through R80A (5mA) and, therefore, 43V will be developed across R80A. Capacitors C63A and

C64A Bootstrap the current source end of R78A to the output. Therefore, with signal applied, the voltage at this point will be
approximately 100V DC with the output signal superimposed upon it.

The outputs of the two current sources TR61A and TR63A are fed through D13A and D14A to vbe multiplier circuit TR62A,
which sets the output stage bias. The bias voltage is defined by R81A, R82A and VR1A which is factory preset for the
correct bias setting of 350mV measured between the emitters of TR65A and TR66A.

Diode/Zener clamps D15A-D18A limit the maximum gate to source voltage applied to the output stage thereby setting a
current limit for protection of the output stage. Units fitted with P1042 re-entrant protection daughter boards connect
transistors TR1 and TR2 across D16A and D17A respectively. The turn-on of these two transistors is controlled so as to
reduce the allowed Gate to Source voltage as the Drain to Source voltage increases, thereby providing closer protection of
the output stage.

Emitter followers TR65A and TR66A buffer the Class A driver stage in order to provide more current to drive the output
stage. Although the MOS-FET output stage has very high input resistance, requiring little current, the parasitic capacitances
will impair its performance without the addition drive current available.

Output Stage

The output stage consists of four tiers of seven output devices connected in parallel. TR8A-TR14A form the negative half of
the Class AB output stage, whilst TR15A to TR21A form the positive half. Each device has a gate “stopper” resistor R8A­R21A and a Gate to Drain Miller capacitor C8A-C21A which prevent parasitic oscillation of the output stage.

The supply for the output stage is fed from the +LT rails (approximately 70V) via D6A and D7A for the positive and negative
halves respectively. In addition, the upper tiers of devices TR1A-TR7A and TR22A-TR28A modulate the supply to a voltage
approximately 20V greater than the output voltage when the output approaches or exceeds the 70V LT supply. There are
two important advantages to this system. Firstly, in the “Off” state the output stage is fed from a 70V supply, which reduces
the breakdown voltage requirements for the output stage. Secondly, as the power dissipation in a Class AB output stage is
proportional to the square of the supply voltage, for small (-6dB or lower) output signals, the power dissipation is a quarter of
what it would be with a conventional design.

The upper tiers of the output stage are driven from TR29A-TR32A, TR37A and TR38A for the positive side, and from
TR33A-TR36A, TR39A and TR40A for the negative side. The operation of each half is, in principal, identical so the positive
driver only will be described.

The Class H driver consists of two current sources TR29A/TR30A and TR31A/TR32A. TR29A/TR30A operate from the +HT
supply and are set to source approximately 2mA. TR31A /TR32A operate from the output signal and are set at 4.3mA.
When operating correctly, 650mV will be developed across each of R32A and R33A. Zener diode ZD2A is connected
between the two current sources and will normally show a voltage drop of 20V. Zener diode ZD1A is connected
between the Cathode of ZD2A and the output of the upper tier of output devices. Hence, in the quiescent state, the

Cathode voltage, with respect to 0V, of ZD1A will be approximately +70V, and the Anode to Cathode voltage will be
approximately 650mV. As the two current sources are unbalanced, the lower source will obtain 2mA of its 4.3mA from the

upper current source and the remaining 2.3mA of current through ZD1A, thereby biasing the upper tier of the output stage
into the off state. As the output voltage increases, less voltage will be dropped across TR32A as it maintains its 4.3mA of
collector current. When the output voltage reaches approximately 20V below the +LT rail TR32A will become saturated and
the voltage at the Cathode of ZD2A will begin to increase, biasing the upper tier of output devices into the on state.
Transistors TR37A and TR38A are configured as emitter followers to increase the drive current available to the output stage.
Hence the gate drive applied to the upper tier of devices will follow the output with an additional 20V of DC offset.

Faults in the Output Stage

Output device failure is usually in one of three modes.
A) Device short Drain to Source

B) Device short Gate to Source
C) Device open Drain to Source

Failure mode A) is usually exhibited as a DC offset at the output (or if the device is in the upper tier of devices as the
modulated rail being “stuck” at the full +140V). Such a fault will be revealed as a Drain to Source short circuit across the
offending tier of devices. To identify which device(s) is faulty measure the resistance between Gate and Source of each
device in the faulty tier with the multi-meter set to its 2kOhm range. A faulty device will show as a resistance measurement
of less than 1k1 (usually 0-100 Ohms).

Failure modes B) and C) will be exhibited as premature clipping on one half-cycle of the output. This fault will not, however,
be shown with the amplifier unloaded. In the event the fault persists with no load connected, the fault is likely to be
elsewhere. Devices suffering from failure mode B) can be easily identified with the simple multi-meter test outlined above.

Failure mode C) is a little more difficult to identify. The simplest method is to connect a “wander” lead to the Source
connection of the offending tier of devices. Touch each gate lead of that tier of devices with the “wander” lead in turn
observing the output waveform. Each time a device is shorted Gate to Source the clipping will become more pronounced. A
faulty device will be revealed by less dramatic additional clipping.

Multimeter Testing of Output Devices

Once a device has been removed from circuit it is comparatively simple to check whether it is operating correctly. The
following routine is for an N-Channel (K1058) device. The routine for testing a P-Channel device is identical with Red and
Black leads swapped.

Set the Multi-Meter to its 200 Ohm range. Connect the Black test lead to the (centre) Source lead of the device under test
and the Red test lead to the (left) Gate lead of the device under test. The meter should show a high (>200 Ohm) resistance
reading. Now move the Red test lead to the (right) Drain lead of the device under test. The meter should show a resistance
reading <2 Ohms. Briefly touch the Black test lead on the (left) Gate lead of the device and then return it to the (centre)
Source lead and check for a high (>200 Ohms) resistance reading. If any of these measurements are not achieved then the
device is faulty.

Replacement of Output Devices

Attention is drawn to C Audio Technical Bulletin “MOS-FETs”. Output devices date coded 4L3 and on exhibit slightly
different self-protecting characteristics from previous production batches. In order to permit use of these devices in this unit
a “re-entrant protection daughter board” has been developed (PCBA042). This PCB is fitted to the underside of the main
circuit board in two positions (one for each channel). Where an output device of date code preceding 4L3 is replaced with a
more recent part, this daughter board must be fitted to the affected channel(s). The fitting procedure is as follows:

1) Remove D16A, D17B, R87A from the circuit board (D16B, D17B, R87B for channel B). Clear the PCB holes of
these components.

2) Fit the daughter board by inserting the leads of the vertically mounted 0 Ohm resistors into the PCB holes vacated
by the above components, and solder in place. Trim the excess lead.

3) Connect the “flying” 0V lead from the daughter board to the main PCB 0v at R94A/B.

4) The unit may now be tested as usual.

Other Causes of apparent Output Stage Faults

Output DC offsets can be caused by faults outside of the output stage itself. In the event that no Drain to Source shorts are
measured at the output stage, it is recommended that the driver stages are checked for correct operation. The fault-finding
routine should start at the feedback point, checking the DC fault is reflected at this point, and then progress through the
driver stages, checking that the relevant current sources are operating correctly, and that the feedback is attempting to
correct the fault.

Premature clipping may also be caused by faults external to the output stage itself. Most often the fault lies within the
current protection circuit D15A-D18A. This can easily be confirmed by removing D15A and D18A from the circuit board and
observing if the fault clears. Note that, counter-intuitively, a fault D15A will show as a problem on the negative half-cycle,
and a faulty D18A will show as a fault on the positive half cycle.

Premature clipping may also be caused by a fault in the Class H driver stage. It is usually difficult to distinguish whether the
fault is caused in the Class AB stage or the Class H stage. It is usually best to confirm that all of the output devices are
operating correctly, and then eliminate the current limit circuit as outlined above. If the problem persists it is likely to be in
the Class H driver. Firstly, correct operation of the current sources should be confirmed by checking for the correct 650mV
across the emitter resistors (R32A, 33A, 34A and 35A). It is usually best to also check all transistors for correct operation by
measuring Base to Emitter and Base to Collector with a multi-meter set to the “diode check” setting. As both ZD1A and
ZD2A can effectively limit the drive to the Class H stage either of these devices being faulty can result in premature clipping.

Output Connections

The commoned Source point of output MOS-FETs TR8A-TR21A is connected to Zobel Network R93A/C69A. This network
presents a defined load impedance to the output stage at high frequencies to ensure stability. Either of R93A or C69A being
faulty will result in the amplifier oscillating at high frequency, which may also be evidenced by mains “hum” and/or distortion
at the output. This signal is fed via output choke L1 which isolates any load capacitance from the amplifier feedback to
ensure stability.

The output is then fed through output relay RL1A and thence to the rear panel output connectors.

Protection System

The protection system is based around TR1-TR6. Under normal conditions TR4-6 will be off. At turn-on C116 will charge
through R5 towards the +LT supply rail. The voltage is fed to the base of TR3 via D2. When the voltage across C116
reaches approximately 10V TR3 will turn on and thus turn on TR1. Resistor R3 connected between TR1 collector and TR3
base provides positive feedback in order to make the turn-on/turn-off of TR1 more defined. The collector of TR1 is
connected via R6 to the coils of relays RLY1A and RLY1B, and is also fed to the soft start PCB in order to activate the soft
start system.

Transistors TR4 and TR5 are connected in such a way that a voltage of -650mV applied to the emitter of TR4 will turn on
TR4 and hence TR5. This will rapidly discharge C116 and hence turn off TR3 and TR1 thus opening the output relays.
Similarly TR6 is connected such that a base voltage of +650mV will turn it on with the same resultant opening of the output
relays.

The output of each channel is fed via resistors R112A and R112B into C112 and then via D4 and D5 to TR6 base and TR4
emitter respectively. The combination of C112 with R112A and R112B forms a low-pass filter, and so at signal frequencies
C112 will have no voltage across it. In the event of a DC offset appearing at the output, however, C112 will charge to a DC
voltage, turning on TR6 or TR4&5 depending upon the polarity, and hence opening the output relays.

The Network consisting of R9, R10 and C10 provides the rapid turn-off feature of the protection system. R10 is connected
through the two 90 degree thermal switches to D6 and D7 which are connected to one of the secondaries of the mains
transformer. The union of D6 and D7 will, therefore, show a half-wave rectified version of the secondary voltage. This is
averaged by C10 to a negative DC voltage, reverse biasing D3 and, therefore, having no effect on the protection system.
Should one of the thermal switches open, or the power be turned off, C10 will be rapidly charged towards the +LT rail via
R9, forward biasing D3, turning TR6 on and opening the output relays.

Power Supply

The amplifier operates from nominal (off-load) +70V and +140V supplies. To generate the supplies, the mains transformer
has two independent 50 - 0 - 50 secondaries each feeding a full-wave bridge rectifier (mounted immediately behind the
mains transformer) and capacitor bank (C41A&B-C44A&B) to provide +70v outputs. The positive output of one supply is
connected to the negative supply of the other to provide the required +140V, +70V, 0v, -70V, -140V supplies.

Cooling

Two cooling fans are provided one for each channel. The fans are 115V ac types and are powered from the transformer
secondary feeding the negative supply via 55 degree normally open thermal switches. 1.5uF capacitors connected across
the thermal switches provide some series impedance to drive the fans at slow speed before the thermal switches reach their
closing temperature.

Soft Start System

The mains input to the unit is fed via the rear panel fuse holder to the “Live” and “Neutral” pins of the P1028 Soft-Start PCB,
and thence to the wiper contacts of Relay 1 and Relay 2 respectively. The live feed is also connected to the “Switch” pin
and through to the front panel mains switch. When the front panel switch is in the closed “on” position the live supply returns
to the PCB and then Via C1 to full-wave bridge rectifier D4-D7 to provide a 80V supply across C3. This voltage is applied to
the series load of Relay 1 coil, Relay 2 coil and R2, Q1 being turned on via R3 and R5, thereby bypassing Relay 3 coil, and
Q2 being turned off via R4 and R5. Relays 1 and 2 close applying voltage to the transformer secondary via Fuse1 and R1.
R1 limits the inrush current surge as the mains transformer core is magnetised.

When the amplifier’s internal voltages become established the protection system’s power-up delay will release sending a
control signal of approximately 48V to the “+Cont” pin of the soft start PCB. This is applied via R7 to Darlington opto-coupler
Opto1 whose output then becomes active, turning off Q1 and turning on Q2, thereby applying voltage to Relay 3 Coil. The
contacts of Relay 3 close bypassing Fuse 1 and R1, thereby applying the mains supply directly to the mains transformer
primary.

Fault-Finding Hints

When powering-up a unit after repair, there is always the possibility that undetected faults will result in further damage when
the unit is retested. To minimise the risk of damage it is recommended that the following procedure is adopted.

1) Remove the “+Cont” connection to the Soft-Start PCB.

2) Remove the Soft-Start fuse Fuse 1, and connect a 100W mains lamp across the Fuse 1 position.

3) Power-up the unit in the normal way.
The lamp will initially glow brightly, and then dim down as the internal capacitances become charged. The unit may then be

functionally tested with no load connected. Once satisfied that the unit is operating correctly, the mains supply may be
applied to the unit as normal, and the unit load tested.

In the event that the lamp does not dim down, this indicates a major fault still exists, which must be remedied before full
mains may be applied.

Locating Major faults

Major faults resulting in high current draw (as indicated by the series lamp refusing to dim) can be isolated as follows:

1) The power feeds to each channel are located on the solder side of the PCB, four connections (Red, Pink, Grey,
Black) each to the left and right of the mains transformer. These connections should be removed. Should the fault persist,
this indicates the fault to be with the mains transformer or bridge rectifiers.

2) The power feeds may now be reconnected to each channel in turn, thereby identifying which channel is at fault.

3) A faulty channel may be isolated to only a few possibilities
i) A faulty power supply capacitor

ii) A faulty output device
iii) A short circuit to the heatsink (either one of the power device cases, or one of the heatsink mounted power diodes.
iv) A short circuit from one of the output device leads or power diode leads to the heatsink.
v) Over-bias of the output stage-check for the correct 350mV between the emitters of TR65A and TR66A.

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REAR PANEL MOUNTED

L BASHAM

INPUT BOARD

LED5

RED

2

1

1

2

CN1/0

CN1/1

XLR1

XLR2

LED MOUNTED ON
FRONT PANEL

+18V

D22A

18V

D23A
18V

-18V

3

3

CN1/0

CN1/1

SMOOTHING AND

+-18V SUPPLY

R101A
6K8/1W

C71A
100u

35V

C72A
100u

35V

R102A
6K8/1W

C73A
47u

160V

C74A
47u

160V

B/O

R13

12K/1W

GND

4

2

BLUE

SCR

TO STAR POINT

BRIDGE SWITCH

REAR PANEL MOUNTED

COAX2SYM

LT RAIL +

HT RAIL +

C75A
100n

TO STAR

C76A
100n

HT RAIL -

LT RAIL -

RED

5

POINT

R50A
1K

COAX2SYM

R51A
1K

C50A
220p

LT RAIL +

COAX2SYM

B/I

C51A
220p

R52A
9K1

R53A
9K1

C33A
10p

2

3

C52A
10p

R56A
10K

+18

-18

CMOD
100n

VR2A
1K

74

R54A
9K76

IC1A
TL071

FRONT PANEL MOUNT

CMRR

ADJ

6

R57A
1K

20K LOG

D11A

10u

3

COAX2SYM

VOL1

39K/1W

C53A

63V

R58A

C54A
330p

GND

R59A
2K7

1N4148

D12A
1N4148

R62A
100R

R60A
82K

R63A
100R

TR52A
1085

R67A
10k

R69A
2K7

R61A
330R

TR51A
BF423

R68A
10k

R70A
2K7

TR53A
1085

R64A
47K

25V

R66A

820R

C56A
100u

C57A
100n

R7A
22R

COMMON

CN1/1

R89A
4K7

D19A

1N4148

R90A
1K

LED
PEAK R92A

CHANNEL A = CN1/2
CHANNEL B = CN1/5

R88
4K7/1W

TR68A
BF422

C67A

10u/63V

TR67A
BF423

LT RAIL -

C55A
10p

R65A
1k

103B
47K

BRIDGE
RED

R91A
390K

R72A
39K/1W

C68A
100n

R76A
10K

TR59A
BF422

2K7

C58A
33p

R73A
150

TR54A
BF423

TR56A
BF422

C59A
100n

TR58A
BF422

R77A
150R

C62A
33p

TR57A

BF422

R74A
150

TR55A
BF423

R75A
47R

C60A
10n

R96A
510K

R97A
10K

D21A
1N4148

C61A
100n

R78A
4K7/1W

TR60A
BF423

R80A
39K/

1W

IQ

ADJ

R83A
4K7/1W

D20A
30V

R98A
10K

TR69A
BF422

TR64A
BF422

R81A
2K7

R82A
2K

VR1A
1K

C70A
1u/63V

R79A

150R

TR61A
BF423

D14A
9V1

TR63A
BF422

D13A
9V1

R84A

150R

C63A
100n

C64A
47u

100V

TR62A
BF422

C65A
47u

100V

R99A
1K5

TR70A
BF423

R100A
560R

CHANNEL A = CN1/3
CHANNEL B = CN1/4

SIG

D15A
1N4148

D16A
10V

D17A
12V

D18A
1N4148

C66A
100n

LT RAIL+

TR65A
2SA2238

R85A
680R

R86A
680R

TR66A
2SA968

R87A
1K

C69A
33n

R93A
10R/2.5W

L1A

10R

R95A

C34A
4n7

GREEN

R94A
220K

YELLOW

HT RAIL +

LABEL

N DRIVE

LABEL

FEEDBACK

LABEL

P DRIVE

LABEL

HT RAIL -

LABEL

LABEL

GROUND

OUTPUT

LABEL

SHEET 1

FEEDBACK

XR3801 DRIVER CHANNEL A
CHANNEL B IS THE SAME EXCEPT FOR THE
COMPONENT DESIGNATOR WHICH IS SUFFIXED
A OR B ACCORDINGLY

CHANNEL A = CN1/3
CHANNEL B = CN1/4

MOUNTED ON
FRONT PANEL

Title

XR3801 DRIVER STAGE

Number RevisionSize

A2

Date: 12-Jul-1999 Sheet of

C1027

1

1 4

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TR29A

L BASHAM

BF423

R32A
330R

TR30A
BF423

R36A
10K

TR37A
BF422

R38A
330R

R22A
560R

C22A
10P

R23A
560R

C23A
10P

R24A
560R

C24A
10P

R25A
560R

C25A
10P

R26A
560R

C26A
10P

R27A
560R

C27A
10P

R28A
560R

C28A
10P

D2A
IN4004

F

HT RAIL +

C

R30A
200K

1W

R29A
100K

TR31A
BF422

R31A
100K

TR36A
BF422

ZD2A
20V

TR33A
BF423

ZD3A
20V

TR35A
BF422

TR32A
BF422

R33A
150R

R34A
150R

TR34A
BF423

R35A
330R

ST

ZD4A
12V

ZD1A
12V

AR POINT

R37A
10K

TR40A
BF423

C36A
330P

C35A
330P

TR38A
BF423

RM1

CM1

470R

1n

C

R39A
1k

N GATE

DM1A

1N4148

RM2

CM2

470R

1n

R40A
1k

C

P GATE

DM2A
1N4148

TR39A
BF422

R41A
330R

D1A

R42A

IN4148

47R

C8A
10P

R15A
560R

R8A
560R

R1A
560R

C1A
10P

TR22A
K1058

TR15A
K1058

C15A
10P

TR8A
J162

TR1A
J162

SD

G

SD

G

R16A
560R

R9A
560R

C9A
10P

R2A
560R

C2A
10P

TR23A
K1058

TR16A
K1058

C16A
10P

TR9A
J162

TR2A
J162

SD

G

SD

G

C10A
10P

R17A
560R

R10A
560R

R3A
560R

C3A
10P

TR24A
K1058

TR17A
K1058

C17A
10P

TR10A
J162

G

TR3A
J162

G

SD

SD

C11A
10P

R18A
560R

R11A
560R

R4A
560R

C4A
10P

TR25A
K1058

TR18A
K1058

C18A
10P

TR11A
J162

G

TR4A
J162

G

SD

SD

C12A
10P

R19A
560R

R12A
560R

R5A
560R

C5A
10P

TR26A
K1058

TR19A
K1058

C19A
10P

TR12A
J162

G

TR5A
J162

G

SD

SD

C13A
10P

R20A
560R

R13A
560R

R6A
560R

C6A
10P

TR27A
K1058

TR20A
K1058

C20A
10P

TR13A
J162

TR6A
J162

SD

G

SD

G

C14A
10P

R21A
560R

R14A
560R

R7A
560R

C7A
10P

TR28A
K1058

TR21A
K1058

C21A
10P

TR14A
J162

TR7A
J162

E

D6A

BYT30P400

LT RAIL +

C

C32A
100n

C31A
100n

C

C

TO SHEET 1

C

C

STAR POINT

FEEDBACK

LT RAIL -

CON
HT RAIL -

D

C

R45A
R43A
10R

2.5W

D3A

C29A
100n

R44A

SD

G

SD

G

3R3

2.5W

C30A
100n

D5A
IN4004

IN4004

D4A
IN4004

10R

2.5W

R46A

10R

2.5W

D7A

BYT30P400

SHEET 2

B

STAGECHANNEL A OUTPUTDRAWING SHOWS

COMPONENT NUMBERSCHANNEL B HAS SAME

BBUT WITH THE SUFFIX

Title

XR3801 OUTPUT STAGE

Number RevisionSize

C

Date: 12-Jul-1999 Sheet of

C1027

2 4

1

A

File:

D:\PROTEL\XR3801\XR3801PW.S01

Drawn By:

L BASHAM

HT RAIL +

LABEL

A

3
LABEL

C41A

DBR1

BROWN

C1

TX1

0V

FB5006

C42A

C41B

ALL CAPACITORS

22000uF/75V

C42B

B

2
LABEL

A

LABEL

B

LT RAIL +

LT RAIL +

R12
12K/1W

GND

FAN1
115V

C4

C5

FAN2
115V

TO

STAR POINT

RED

BLUE

220V

240V

50C N/O

THERM 1 THERM 2

NOTE 1

RGND 10R/2.5W

GREEN/YELLOWGREEN

SW2

GROUND LINK
SWITCH

DBR2
FB5006

C43A

C44A

POWER SUPPLY

SHEET 3

R9

R112A
47K

R112B
47K

56K

100u/16V

C112

D6
1N4004 D3

D7
1N4004

90C N/C

THERM 4THERM 3

CHAN B

LABEL

FEEDBACK

TO SHEET 1

LABEL

FEEDBACK

R10
150K

GREY

C10
680u

CHAN A

C43B

C44B

1N4004

D4

1N4148

D5
1N4148

TR6

BF422

R8
100K

STAR POINT

TR5
BF423

LT RAIL -

LABEL

LABEL

LABEL

LABEL

HT RAIL -

R5
100K

D2

1N4004

TR4
BF422

A
B

A
B

R4
180K

C116

47u

TO SHEET 1

R3
47K

R1
47K

TR3
BF422

CONTROL

R2
24K

ZD1
9V1

POWER

LED ON

FRONT PANEL

0 VOLTS

LABEL

+ RAIL

R11
22K

TR1
2SA968

FRONT PANEL MOUNTED

LED 3
YELLOW

PROTECT

TR2
BF423

TO SHEET 4

C

GND

D1
IN4004

C

R6

1K/2.5W

RLY1BRLY1A

CHAN A OUT

CHAN A IN

C

C

C90A
100n

C90B
100n

Title

A2

Date: 12-Jul-1999 Sheet of

CHAN B OUT
C

C
CHAN B IN

XR3801 POWER/PROTECT

Number RevisionSize

XR3801PWR

1

3 4

LIVE

F

FUSE

CHASSIS

POWER
SWITCH

NUETRAL

EARTH

1u/

250V

SEE NOTE

FOR VALUE

OF C2

C2C1

D4-D7

1N4004 x4

C3
47uF/100v

R9
1K5

DARLINGTON OPTO

OPTO1
H11G1

R5
10K

R3
1K

R4
1K

R8
8K2

Q1
BF422

Q2
BF423

D1

1N4148

D2

1N4148

D3

1N4148

R2
680R

RELAY1

RELAY2

RELAY3

FUSE1
SEE NOTE:2

R1
47R/23W T1

E

D

SHEET 4

NOTE:1
C2 IS ONLY FITTED WHEN UNIT IS USED ON 100/120V SUPPLY,
ITS VALUE BEING
THE SAME AS C1 1u/250V

NOTE 2:

1.6A FAST BLOWSOFT START FUSE =

2

RS PART# 416-326

OF 5.2WITH AN I t RATING

R7
10K

GND

+ CONT

TO SHEET 3

Title

C-AUDIO

A3

Date: 12-Jul-1999 Sheet of

XR3801 SOFT START

Number RevisionSize

CA1027 1

C

B

A

4 4

1

2

3

4

CON

R87
1k

CON
R3
5k6

D1
In4004

R1
8k2

R2
82k

TR1
BC184L

D16
10v

D2
IN4004

R5
8k2

C3
6n8

C1
6n8

R6
82k

R4
1k

R7
1k

D3
IN4148

CON

D4
IN4148

D17

10v
TR2
BC214L

R8
5k6

CON

CON CON

Title

ION PCBRE-ENTRANT PROTECT

Number RevisionSize

A4

PCB1042/P1

Date: 12-Jul-1999 Sheet of
File: D:\PROTEL\XR3801\XR3801MO.S01 Drawn By:

1 1

L BASHAM