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Model 7227
GENERAL:
1. You have purchased model 7227. Overall dimensions of an assembled unit is 32 3/4” x 21” x
35 1/2” when drop leaf is down.
2. Should you need assistance or need to replace a damaged or missing part, DO NOT
RETURN THE UNIT TO THE STORE where you purchased it, simply give us a call at
607-652-7321 from 7:30 - 4:00 PM Eastern time and we’ll send you the prepaid part via UPS
usually that same day!
3. Read the assembly instructions and the enclosed brochure before beginning assembly.
Assembly is very easy if you read and follow the instructions step by step.
4. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver, pliers
and a hammer.
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CABINET PARTS
Cart Top P/N TT-7227 (1)
D4
Drawer Side/Left P/N DS-7227/L
T1
T2
Drop Leaf P/N DL-7227 (1)
D3
Drawer Side/Right P/N DS-7227/R
L2 L1
Left Leg
P/N L7227L
P/N R7227R
Right Leg
B2
Top Back Brace P/N B-15 7/8-5 3/4-TBK (1)
B3
Top Left Brace P/N B-15 7/8-5 3/4-TS-7227 (1)
B1
Top Front Brace P/N B-15 7/8-1 1/4-TF (1)
D5
D2
Drawer Back P/N DBK-7227 (1)
D1
Drawer Front P/N DF-7227 (1)
B4
Top Right Side Brace P/N B-15 7/8-TRS-7227 (1)
Drilled for Glide
SF
Drawer Bottom P/N DB-7227 (1)
Shelf P/N B SS-7227 (2)
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HARDWARE
1 3/4” Phillips Flat Head Bolt (4)
1 3/4” Phillips Flat Head #8 Screw (2)
Hinge (2)
“Z” Bracket (2)
1 1/4” Phillips Flat Head #8 Screw (14)
5/8” Phillips Flat Head #8 Screw (18)
( Used on Cabinet Side Glides )
5/8” Phillips Flat Head #6 Screw (4)
( Used on Drawer Side Glides )
5/8” Phillips Flat Head #5 Screw (4)
3/4” Truss Head Machine Screw (2)
3/4” Long 3/16” DIA. Steel Pin (6)
5/8” Wooden Disk (4)
Polished Nickel
Towel Bar (1)
Towel Bar Post (2)
Handle (1)
P/N Drop Leaf Support (1)
Bastion Post (6)
Bastion Set Screw (6)
Bastion Barrel Nut (6)
10-24 Hex Nut (4)
Drawer
Cabinet
Drawer Glide (2 Sets )
The glides look almost
alike however, the right
glide (as you face the
cart) has a rolled lip at
the top of the glide that
keeps the drawer glide
wheel in place.
Locking Wheel Casters (2)
Caster Socket (4)
Wheel Casters (2)
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STEP 1
Drawer Assembly:
D1
Either
Tap in post with a hammer to start and
screw down with a screwdriver or with
a small allen wrench until the shoulder
of the post hits the wood. Then unscrew
until the hole is parallel with the groove on
the bottom of the Drawer Front.
To understand how the bastion fastening
system works see next page.
Set Screw
1” Machine Screw
D5
1 1/4” #8
D2
D3D4
Barrel Nut
5/8” #5
D1
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TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS
1. The Bastion fastening system consists of a steel post (threaded on one end with a hole
through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded
open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on
the other)
2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post
with hole in wood, tap on slotted end with hard hammer until threads enter, then tighten
down using a flat head screw driver or the provided allen wrench (See the Illus. Bas. 3 for
alternate seating methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT
WILL STRIP THE POST HOLE. C) When solid shaft of Post hits wood, back out
approximately ½ turn until the hole in the posts is properly aligned as per step by step
directions. For example: the holes in the posts on the inside of the drawer front will be
parallel with the long length of the drawer front when properly seated.
3. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out.
The small notches on either side of the nut opening, indicate the location of the holes
through the sides of the nut. B) Insert the posts through the end of the braces (or drawer
sides); through the holes in the sides of the nut. When properly aligned, you will see the hole
in the post inside the barrel nut. Post hole should be slightly off-center toward the wood.
Illustration Bas. 1
WRONG!
Post needs to be screwed deeper.
WRONG!
Post needs to be backed out.
4. Insert the Set Screw into the threaded end of the nut and tighten down. The tip of the Set
Screw will seek the center of the hole in the Post as it is tightened down, forcing the Nut
toward the main shaft of the Post. This is what tightens the wooden parts together. Set
screws should thread easily – DON’T CROSS THREAD! If Set Screw doesn’t thread easily,
check position of the hole in Post.
5. If the wooden parts are not tight against each other, the Post needs to be screwed a half
turn at a time until wood joints are tight.
Illustration Bas. 2
Step 1
Step 2
Illustration Bas. 3
ALTERNATIVE METHODS
Set screw secures post properly.
CORRECT!
FOR SEATING POSTS
If you have any questions regarding assembly or missing or damage
parts, call our customer support number:
607-652-7321 or 888-732-7321.
Customer Support hours are 8am-4pm Mon. - Fri. Eastern Time zone.
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STEP 2
Top Assembly:
5/8” #8
T1 T2
STEP 3
Brace Preparation:
3/4” Pin
B2
B3
B4
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STEP 4
Left Side Assembly:
B3
1 1/4” #8
L2
Bastion Post
Set Screw
5/8” #6 Screw
Barrel Nut
The glides look almost alike however,
they are labeled CR for cabinet right
and CL for cabinet left.
L1
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STEP 5
Right Side Assembly:
Bastion Post
B4
Set Screw
Barrel Nut
5/8” #6 Screw
L2
L1
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STEP 6
Main Assembly:
Nut
B1
B2
1 3/4” Machine Screw
Hex Nut
Inside Brace
Side Panel Leg
Countersunk Hole in Leg
( disk goes in this hole to
hide bolt head! )
Nut Access Hole
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STEP 7
Shelf Assembly:
1 1/4” #8
5/8” #8
1 3/4” #8
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STEP 8
Main Assembly:
5/8” Wooden Disk
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92710
For continued beauty and long life of
your Catskill Craftsmen cart, we
recommend Catskill Craftsmen’s Butcher
Block Oil.
If you would like to purchase Butcher
Block Oil directly from Catskill
Craftsmen’s factory, we offer a reduced
price. For one eight ounce (8 fl. oz.)
bottle, which is sufficient for two
applications, simply send $5.95 along
with the completed coupon to the
address below.
Catskill Craftsmen, Inc.
CRAFTSMEN, INC.
15 West End Ave.
Stamford, NY 12167-1296
CRAFTSMEN, INC.
BUTCHER BLOCK OIL COUPON
Please send me _____# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $5.95.
My Check or Money Order is enclosed for a
total of $______________.
Item Code: 7227
NAME _____________________________________
ADDRESS __________________________________
__________________________________________
CITY ______________________________________
STATE _________________________ ZIP _______
Please make checks payable to: Catskill Craftsmen Inc.
15 West End Ave. Stamford, NY 12167-1296
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