Catskill Craftsmen 7226 User Manual

GENERAL:

1. You have purchased model 7226. Overall dimensions of an assembled unit is 44 x 21 x 35 1/2
when drop leaves are up.

2. Should you need assistance or need to replace a damaged or missing part, DO NOT
RETURN THE UNIT TO THE STORE where you purchased it, simply give us a call at
607-652-7321 from 7:30 - 4:00 PM Eastern time and well send you the prepaid part via UPS
usually that same day!

3. Read the assembly instructions and the enclosed brochure before beginning assembly.
Assembly is very easy if you read and follow the instructions step by step.

4. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver, pliers
and a hammer.

Model 7226

CABINET PARTS

T2

Drop Leaf (2)

P/N DL-7226

T1

Cart Top (1)

P/N TT-7226

B1

D5

Drawer Bottom (1)

P/N DB-7221

D1

Drawer Front (1)

P/N DF-7226

SP

Side Panel (2)

P/N SP 7226

Top Back Brace (1)

P/N B-15 7/8-5 3/8-TB

B2

Bottom Brace (2)

P/N B-15 7/8-2-MB

B3

Top Front Brace (1)

P/N B-15 7/8-1 1/4-TF

D2

Drawer Back (1)

P/N DBK-7221

D3

Drawer Side/Left (1)

P/N DS-7221/L

D4

SF

Bottom Shelf (1)

P/N BS-7226

Drawer Side/Right (1)

P/N DS-7221/R

BR

Basket Rails (6)

P/N BR-17-1 5/8

CABINET HARDWARE

Drawer

1 3/4 Phillips Flat Head Bolt (8)

1 3/4 Phillips Flat Head #8 Screw (2)

1 1/4 Phillips Flat Head #8 Screw (16)

5/8 Phillips Flat Head #8 Screw (34)

( Used on Cabinet Side Glides )

5/8 Phillips Flat Head #6 Screw (4)

( Used on Drawer Side Glides )

5/8 Phillips Flat Head #5 Screw (4)

1 Truss Head Machine Screw (2)

5/8 Wooden Disk (8)

10-24 Hex Nut (8)

Z Bracket (4)

Hinge (4)

Drawer Handle (1)

Bastion Barrel Nut (2)

Cabinet

Drawer Glide (2 Sets )

The glides look almost
alike however, the right
glide (as you face the
cart) has a rolled lip at
the top of the glide that
keeps the drawer glide
wheel in place.

P/N Drop Leaf Support (2)

Bastion Set Screw (2)

1 Long 3/16 DIA. Steel Pin (4)

3/4 Long 3/16 DIA. Steel Pin (6)

Wire Basket (3)

Bastion Post (2)

Caster Socket (4)

Locking Wheel Casters (2)

Wheel Casters (2)

STEP 1

Drawer Assembly:

D1

Either

Tap in post with a hammer to start and

screw down with a screwdriver or with
a small allen wrench until the shoulder
of the post hits the wood. Then unscrew

until the hole is parallel with the groove on
the bottom of the Drawer Front.

To understand how the bastion fastening
system works see next page.

D3

Set Screw

1 Machine Screw

D5

Barrel Nut

1 1/4 #8

D2

D4

5/8 #5

D1

TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS

1. The Bastion fastening system consists of a steel post (threaded on one end with a hole
through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded open
end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on the
other)

2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post with
hole in wood, tap on slotted end with hard hammer until threads enter, then tighten down using
a flat head screw driver or the provided allen wrench (See the Illus. Bas. 3 for alternate seating
methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT WILL STRIP THE
POST HOLE. C) When solid shaft of Post hits wood, back out approximately ½ turn until the
hole in the posts is properly aligned as per step by step directions. For example: the holes in
the posts on the inside of the drawer front will be parallel with the long length of the drawer
front when properly seated.

Illustration Bas. 1

WRONG!

Post needs to be screwed deeper.

3. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out. The
small notches on either side of the nut opening, indicate the location of the holes through the
sides of the nut. B) Insert the posts through the end of the braces (or drawer sides); through
the holes in the sides of the nut. When properly aligned, you will see the hole in the post inside
the barrel nut. Post hole should be slightly off-center toward the wood.

4. Insert the Set Screw into the threaded end of the nut and tighten down. The tip of the Set
Screw will seek the center of the hole in the Post as it is tightened down, forcing the Nut toward
the main shaft of the Post. This is what tightens the wooden parts together. Set screws should
thread easily  DONT CROSS THREAD! If Set Screw doesnt thread easily, check position
of the hole in Post.

5. If the wooden parts are not tight against each other, the Post needs to be screwed a half
turn at a time until wood joints are tight.

Illustration Bas. 2

Step 1

Step 2

Illustration Bas. 3

ALTERNATIVE METHODS

WRONG!

Post needs to be backed out.

CORRECT!

Set screw secures post properly.

FOR SEATING POSTS

If you have any questions regarding assembly or missing or damage

parts, call our customer support number:

607-652-7321 or 888-732-7321.

Customer Support hours are 8am-5pm Mon. - Fri. Eastern Time zone.

STEP 2

Top Assembly:

T2 T2

STEP 3

Glide Attachment:

5/8 #8

T1

SP

SP

5/8 #6

The glides look almost
alike however, they are
labeled CR for cabinet
right and CL for cabinet
left.

STEP 4

Basket Rail Attachment:

SP

1 1/4 #8

STEP 5

Brace Preparation:

3/4 Pin

1 Pin

B1

B2

B2

STEP 6

Main Assembly:

Nut

1 3/4 Machine Screws

B1

Hex Nut

SPSP

B2

Inside Brace

Side Panel Leg

Countersunk Hole in Leg
( disk goes in this hole to
hide bolt head! )

Nut Access Hole

STEP 7

Main Assembly:

B3

1 3/4 Machine Screws

B2

STEP 8

Main Assembly:

Invert the Cart Base and position
onto the Cart top. Fit the Z
brackets into the slot across the
top back brace. Align the holes in
the top front brace with the pilot
holes at the front of the cart top.
Attach the top front brace to the
cart top with 1-3/4 #8 Wood
Screws. Tighten the Z brackets
to complete top attachment with
5/8 #8 screw.

5/8 #8

1 3/4 #8

NOTE: The holes for the Z
brackets are further apart then

those for the Top Back Brace

STEP 9

Main Assembly:

After you assemble the baskets using given
instructions it may be necessary to pinch the ends
with pliers to hold them together.

SF

5/8 Wooden Disk

012208

For continued beauty and long life of
your Catskill Craftsmen cart, we
recommend Catskill Craftsmens Butcher
Block Oil.

If you would like to purchase Butcher
Block Oil directly from Catskill Craftsmens
factory, we offer a reduced price. For one
eight ounce (8 fl. oz.) bottle, which is
sufficient for two applications, simply send
$5.95 along with the completed coupon to
the address below.

Catskill Craftsmen, Inc.

CRAFTSMEN, INC.

15 West End Ave.

Stamford, NY 12167-1296

CRAFTSMEN, INC.

BUTCHER BLOCK OIL COUPON

Please send me _____# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $5.95.
My Check or Money Order is enclosed for a
total of $______________.
Item Code: 7226

NAME ______________________________________

ADDRESS __________________________________

___________________________________________

CITY ______________________________________

STATE _________________________ ZIP _______
Please make checks payable to: Catskill Craftsmen Inc.
15 West End Ave. Stamford, NY 12167-1296