Catskill Craftsmen 64026 User Manual
Assembly Instructions
Model 64026
The Deep Storage WorkCenter with Contoured Top
A. This unit is Ready-to-Assemble. Catskill uses positive fastening methods such as wood screws and in
some places hidden Bastion fasteners. You will need some standard household tools: hammer and screwdriver. A power screwdriver is recommended for some applications. Where possible, we have packaged
some of the screws in separate labeled packages. Note label for screws and when they are to be used in
assembly in the instructions.
B. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.
C. A friend is recommended to assist with assembly as this will ease the process. Some of the parts are
large and awkward to hold in place, an extra pair of hands will help.
D. See video assembly tips on www.catskillcraftsmen.com
PARTS 64026
P/N: B-27/2/64026/TF
Top Front Brace (1)
Inside View
P/N: B-27/2/64026/BF
Bottom Front Brace (1)
Inside
Inside View
Inside View
P/N: DOOR-64026R
Right Door (1)
P/N: SIDE SHELF-64026
Side Shelf (8)
INSIDE
P/N: DOOR-64026L
Left Door (1)
P/N: L-31/5/RF/64026 P/N: L-31/5/LF/64026
Front Legs (2)
P/N: DS-18R 64026
Right
Drawer Side (1)
P/N: DS-18L 64026
Left
Drawer Side (1)
P/N: DBOT 64026
Drawer Bottom (1)
P/N: L-31/5/LB/64026 P/N: L-31/5/RB/64026
Back Legs (2)
P/N: TT 64026
Table Top (1)
P/N: DBK 64026
Drawer Back (1)
P/N: DF 64026
Drawer Front (1)
P/N: 64026/BOT
Bottom Shelf (1)
EDGE BANDING
P/N: 64026/MID
Middle Shelf (1)
Outside View
P/N: SP 64026
Side Panel (2)
Inside View
P/N: BP 64026
Back Panel (1)
Hardware 64026
IMPORTANT NOTE ON SCREWS: Separate screws
into piles with a note on use as some are very similar.
DO NOT use the larger diameter 5/8” #8 screws to
attach the drawer glides. Screws for the glides have
flat heads & are much smaller in diameter. Double Check!!
(used drawer glides)
5/8” Phillips Flat Head #5 Screw (4)
(used to attach
butterfly bracket)
5/8” Phillips Flat Head #8 Screw (8)
1” Phillips Flat Head #6 Screw (4)
(used to attach cabinet
drawer glides)
P/N: SPACER
Plastic Spacer (4)
(Goes between cabinet
drawer glide & side panel)
P/N: B-NUT
Bastion Barrel Nut (10)
P/N: SET SCREW
Bastion Set Screw (10)
3/16” Flat Washer (2)
Drawer
Cabinet
Drawer Glide (1 Set )
1 1/4” Phillips Flat Head #8 Screw (16)
(used on door/
drawer handles)
1” Truss Head Machine Screw (6)
(Brace pins)
3/4” Long 3/16” DIA. Steel Pin (4)
(Shelf pins)
1” Long 3/16” DIA. Steel Pin (40)
(Door pins)
1 1/2” Long 3/16” DIA. Steel Pin (4)
Magnet Pack
5/8” Wooden Disk (12)
(Packed with Hardware)
P/N: B-POST
Bastion Post (10)
P/N: HANDLE 64024
Nickel Handle (3)
Butterfly
Brackets (4)
Caster Socket (4)
Magnet (2)
Magnet Plate (2)
(Used on Magnet Plate)
1/2” Phillips Flat Head #4 Screw (2)
(Used on Magnet)
5/8” Pan Head Screw (4)
P/N: WHEEL 2L (LOCKING)
Locking Wheel Casters (2)
P/N: WHEEL 2 (NON-LOCKING)
Wheel Casters (2)
STEP 1
Assemble Drawer
A. Attach the drawer back to the drawer sides with four 1 1/4” #8 screws. There are left and right sides.
Make sure the slots that run the length of the sides are aligned with the slot in the drawer back to accept
the drawer bottom.
B. Slide in drawer bottom, best side up to inside of drawer.
C. Take 2 bastion posts, align the threaded end of the posts with the post holes located near the ends
of the inside of the drawer front. Tighten posts down until the solid shaft of the post hits the wood. Back
post out about 1/2 turn until the hole/screwdriver slot in the end of the post is parallel and in direct line
with the long edges of the Drawer Front.
D. Insert the barrel nuts into the nut access holes on the inside of the drawer side with the threaded
end of the nut facing out. Take the drawer front and carefully insert the posts into the ends of the brace
sides, through the sides of the nut until seated. Push nut snug up against the wood in the nut access
hole toward the inside drawer front. Hole should be slightly off-center toward the drawer front. Insert the
set screw and tighten down with a Phillips screwdriver. See illustration. The ends of the sides should be
tight against the inside drawer front.
E. Attach the drawer handle with the 1” Truss Head Machine Screws.
F. Attach the drawer glides (left and right) to the Drawer Sides using two 5/8” #5 screws per side.
Wheels go toward drawer back and are up.
Illustration 1
STEP 2
INSIDE VIEW
Attach Posts To Legs
A. There are 2 right legs and 2 left legs. Diagonal legs are the same (Example: Right Front /Left
Back). See Illustration 2 below which shows the legs paired (inside view) for the front and back panels
respectively. Notice that the position of the posts in the front legs differ from those in the back legs. This
difference will mean that there are some holes that are not used on all legs.
B. Take all 4 legs and lay out in pairs as in Illustration 2. Each pair of legs should be mirror images of
each other! Make sure the bottoms of the legs (hole in each of legs for caster is bottom) are down as
they are in the illustration.
C. On the Front Legs, posts will go into holes #1 and #5 counting down from the top. On the Back Legs,
posts will go into holes #1 and #3. On the Front Legs, hole #3 is not used. On the Back Legs, holes #4
and #5 are not used.
D. To seat posts, tap the slotted end of posts with hammer until threads just enter holes; then tighten
down (see “Tips On How The Bastion System Works” for alternative methods) until the solid shaft of the
post hits the wood, then back about 1/2 turn so that the hole in the post is perpendicular to the length
of leg/wood grain. Screw posts into all 4 legs. Double check with Illustration 2.
(B)
(B)
(B)
(B)
(A)
(A)
(A)
FRONT LEGS
TOP
Posts
Pins
NOT USED
Pins
Posts
(A)
(B)
(B)
(A)
(B)
(A)
(B)
(A) Thru holes
used to attach
Side Panels
(B) Pin holes
for pins that
support Side
Shelves Sets
of 2
(B)
(B)
(B)
(B)
(A)
(A)
(A)
BACK LEGS
TOP
Posts
NOT USED
Posts
NOT USED
NOT USED
(A)
(B)
(B)
(A)
(B)
(A)
(B)
RIGHT
LEFT
Illustration 2
LEFT
RIGHT
Note: Only the post holes are used
on Back Legs Step 1.
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