Catskill Craftsmen 61532 User Manual

Assembly Instructions

Model 61532

Deluxe Butcher Block Cart with

Raised Panels & Backsplash

GENERAL:

1. You have purchased model 61532. This cart is made of the nest Northeastern Hardwood and matching
veneer.

2. Should you need assistance or need to replace a damaged or missing part, DO NOT RETURN THE
UNIT TO THE STORE where you purchased it, simply give us a call at 607-652-7321 from 7:30-4:00
PM Eastern time and we’ll send you the prepaid part via UPS usually that same day! Please have model
number and part description ready when you call.

3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our assembly video on our website: www.
catskillcraftsmen.com.

4. The only tools needed are a hammer, a small and a medium Phillips head screwdriver and a medium at
blade screwdriver. A pencil is also needed. A power screwdriver will speed assembly, but is not required.
Place a few drops of vegetable oil on the threads of wood screws before screwing into hardwood parts.

5. Drawer glides are sometimes pre-packed with screws, these are not used.

Outside holes not used

CABINET PARTS 61532

TOP TOP

Glide Support Sticks (2)

P/N: GLD SUP - 61532

Drawer Side Left (1)

P/N: DS - 61532/L

Table Top (1)

P/N: TT-61532/51424

Right Door (1)

P/N: DOR-61532/RP/R

Side Panel (2)

P/N: SP-61532

Left Door (1)

P/N: DOR-61532/RP/L

Back Panel (1)

P/N: BP-61532

Edge Banding

Goes Out

Middle Shelf (1)

P/N: MS - 61532

Drawer Side Right (1)

P/N: DS - 61532/R

Bottom Shelf (1)

P/N: BS - 61532

not used

Drawer Front (1)

P/N: DF - 61532

Spice Rack

Left Side (1)

P/N: SR - 61532L

Spice Rack

Right Side (1)

P/N: SR - 61532R

Drawer Bottom (1)

P/N: DB - 61532

Spice Rack Shelves (2)

P/N: SRS - 61532

Top Brace (1)

P/N: B-20 1/2 - TF - 61532

not used

Bottom Brace (1)

P/N: B-20 1/2 - BF - 61532

Drawer Back (1)

Back Splash (1)

P/N: BSP - 61532

P/N: DBK - 61532

HARDWARE 61532

(used to attach spice
rack and towel bar)

1” Phillips Flat Head #8 Screw (4)

1 3/4” Phillips Flat Head Bolt (8)

Cam (2)

Retainer Rods for Spice Rack (2)

Cam Posts (2)

(used on drawer front)

(use the 8 Bronze
screws for spice rack)

1 1/4” Phillips Flat Head #8 Screw (23)

(used on
door handles)

7/8” Truss Head Machine Screw (4)

(used on
drawer handle)

1” Truss Head Machine Screw (2)

(used on drawer glides)

5/8” Phillips Head #5 Screw (4)

(used on cabinet glides

and “L” Brackets)

5/8” Phillips Head #7 Screw (12)

(Brace Pins)

3/4” Long 3/16” DIA. Steel Pin (4)

(Shelf Pins)

1” Long 3/16” DIA. Steel Pin (8)

L-Bracket (4)

Drawer

Drawer Glide (1 Set )

10-24 Hex Nut (8)

Towel Bar Post (2)

Cabinet

5/8 Wooden

Disk (8)

Nickel Handle (3)

3/16” Flat Washer (6)

(Door Pins)

1 1/2” Long 3/16 DIA. Steel Pin (4)

Magnet Packs (2)

5/8” #6 Pan Head
Screw (4)

1/2” Phillips Flat Head
#4 Screw (2)

Magnet (2)

Magnet Plate (2)

Locking Wheel Caster (2)

Caster Socket (4)

Non-Locking Wheel Caster (2)

Towel Bar (1)

STEP 1

1 3/4” Phillips Flat Head Bolt (8)

HARDWARE 51524

Cam (2)

Drawer

L-Bracket (4)

Cam Posts (2)

3/16” Flat Washer (6)

Note: Use the 8 Bronze screws
to assemble the spice rack

(Used to attach

the drawer front)

A. Tap/insert ONE 1 1/2” pin
into each end of both doors.
DON’T OVERDRIVE PINS!
Pins should stick up about 1/2”
when seated.

B. Attach the magnet plates
(may be stuck to magnet!) with
the small at head screw to the
top of the right door. Bumps
toward wood.

C. Attach door handles with
four 7/8” truss head machine
screws.

7/8” Truss Head Machine Screw

STEP 2

Assemble Spice Rack

Fasten Shelves with
1 1/4” Phillips Flat Head
#8 Screw (Bronze)

8 bronze used

1 1/4” Phillips Flat Head #8 Screw

Pilot holes in shelves

go toward back

in this step

Insert retainer
rods into holes

STEP 3

A. Attach the drawer back to the drawer sides with four
1 1/4” #8 screws. Make sure parts are aligned
as in illustration 3A.

B. Insert drawer bottom into the slots in the drawer
sides, best side to inside of drawer. Slide down until
seated in the slot in the drawer back. See illustration 3B.

C. Screw the cam posts into the two outside holes on
the inside face of the drawer front until seated. Only
3/8” of the post goes into the wood, leaving the 4 larger
guide rings/head exposed. See illustration 3C. Visit us
at www.catskillcraftsmen.com to view our cam video.

D. Insert the posts into holes in the drawer sides until
seated against the front end of the drawer sides. Insert
cams so that slot in the cam ts over the post and turn
with Phillips screwdriver until seated. Don’t over-torque!
See illustration 3D.

E. Attach drawer handle with the two 1” Truss Head
screws. (no illustration).

F. Attach drawer glides to drawer sides using
5/8” #5 screws. See illustration 3E

ILLUSTRATION 3A

ILLUSTRATION 3B

ILLUSTRATION 3C

Below line in wood

Cam Posts (2)

4 used

in this step

1 1/4” Phillips Flat Head #8 Screw

2 used

in this step

7/8” Truss Head Machine Screw

2 used

in this step

Cam

4 used

in this step

5/8” Phillips Flat Head #5 Screw

ILLUSTRATION 3D

ILLUSTRATION 3E

STEP 4

The “L” brackets are attached to the Glide Support using the large slot in the “L” bracket.

Glide Support Assembly

Front

The Hole will be used to attach the table top.

Top of “L” Bracket should be even with the top of the glide support

Left Side

1 1/4” #8

5/8” #7

Flush with back

5/8” #7

Right Side

Front

5/8” #7

Flush with back

Note: Glide holes sometimes change, just make
sure the cabinet glides are ush with the back
of the glide supports & pilot holes will line up ­only 2 holes are used!

The glides look almost alike;
however, they are stamped
CR for cabinet right and CL
for cabinet left.

STEP 5

A. Lay back panel at on a smooth surface with holes

up.

B. Attach both side panels with 1 3/4” machine screws
(bolts) and hex nuts. After inserting bolt(s) through the
holes in the side panels, through the holes in the long
edges of the back panel, place a hex nut on the tip of
your nger, align nut with bolt and tighten.

C. Look ahead to step 7 which shows side panels
attached to back panel.

Note: Make sure you position the side panels according
to drawer side (left or right).

Inside Brace

Hex Nut

Nut Access Hole

Side Panel Leg

Countersunk Hole in Leg
( disk goes in this hole to
hide bolt head! )

Not used
if present

4 Used in this step

1” Long 3/16” DIA. Steel Pin

4 Used in this step

5/8” Phillips Head #7 Screw

STEP 6

A. Turn the side/back assembly
(from step 2) upside down (invert)
on top of the inverted table top.

B. Align the “L” brackets
with the 4 inside pilot holes in the
table top and secure with 5/8” #7
screws. The outer pilot holes will
not be used with this model.

C. Tap two 1” pins into each side
panel. These pins will hold the
bottom shelf. See illustration 7.

PIN

PIN

STEP 7

Take the 2 front braces and tap/insert one 3/4”
steel pin into each end of both braces until seated.
About 3/8” will stick out when seated. Ok if loose.

4 used in this step

3/4” Long 3/16” DIA. Steel Pin

STEP 8

A. Take the top front brace (with
magnet block), insert the pins in
the brace ends into the slots of
the inside of the front legs and
slide down until the holes in the
brace ends align with the holes in
the front legs as in the illustration.
The pin holes for the door pins
will be up as will the magnet
block.

B. Secure brace with 1 3/4” bolts
and hex nuts.

ILLUSTRATION 8

Insert Brace Pins Here

Glide Support

Assembly

2 used in

this step

1 3/4” Phillips Flat Head Bolt

1 1/4” #8 Bolts

2 used

in this step

10-24 Hex Nut

STEP 9

A. Install doors by inserting pins in the
door tops into the holes in the long
edge top front brace.

B. Place one washer on each pin in
the door bottoms.

C. Take the bottom front brace, align
pins in door bottoms with holes along
top long edge of brace (are washers
on pins?) and secure brace with 1 3/4”
bolts/hex nuts as before.

2 Used
in this step

10-24 Hex Nut

2 Used
in this step

3/16” Flat Washer

1 3/4” Phillips Flat Head Bolt

2 Used in this step

STEP 10

A. Stick magnet to magnet plate on right door.
B. With left door open, close the right door. The magnet should be positioned over the wooden block

on the bottom of the top front brace. Hold the magnet in place with your thumb, and open the right
door. The magnet will be in the correct position on the block.

C. Secure magnet with the two pan head screws in the magnet packet. Center screws in the slots in
the magnet. This will allow adjustment later, if needed.

NOTE: No pilot holes in block as softwood!
D. Repeat with left door.

4 Used
in this step

5/8” Pan Head Screw

Magnet (2)

STEP 11

A. Insert and tap caster sockets with hammer until
the teeth grab the wood. DON’T POUND SOCKET
FLAT OR CASTER SHAFT WILL NOT ENTER.

B. Insert casters and seat by pushing straight
downward with heel or your hand, or tap into place
with a hammer. Don’t be afraid to give them a good
downward whack on the solid metal part of the
caster!

C. Locking wheels usually go on back, but can go
diagonally or on the front if cart is moved a lot.

STEP 12

Decide which side you want the towel bar on. Place a washer on the
1” #8 screws and attach handle/towel bar to either side panel from
inside the side panel.

2 used in this step

2 used

in this step

1” Phillips Flat Head #8 Screw

3/16” Flat Washer

Phillips Flat Head
1” #8 Screw

STEP 13

Attach Spice Rack to Side Panel

Attach the spice rack to the other side using 1” #8 screws
into pilot holes in top shelf. Place washer over screws rst.

2 used in
this step

3/16” Flat Washer

PHILLIPS FLAT HEAD 1” #8 SCREW

2 used in this step

STEP 14

A. Upright unit. Take bottom shelf
(no edge banding) and place it on
the set of back pins. Close doors
and shelf will drop into place.

B. Decide on position of middle
shelf, then tap two 1” pins into
each side panel, making sure
the pins on both sides are in
the same relative position.
To remove a pin, use pliers
or claw hammer.

C. Place middle shelf,
edge banding out, on pins.

D. Insert drawer.
Note: If the top edge of the

drawer front hits the underside
of the cart top or the top edge
of the top front brace, loosen
the machine screws in the top
front brace a little and adjust
brace down until drawer opens/
closes freely - check to make
sure doors open/close freely.

Edge
Banding

E. Re-tighten all bolts/nuts.
Tap wooden disks into sides.

STEP 15

Assemble Backsplash

Attach the backsplash to the back
edge of the table top with 1 1/4” #8
screws in three places as shown.

3 used

in this step

1 1/4” #8 PHILLIPS FLAT HEAD SCREW

ILLUSTRATION 15

For continued beauty and long life of your
Catskill Craftsmen cart, we recommend
Catskill Craftsmen’s Butcher Block Oil.

Our Butcher Block Oil is available direct­ly from Catskill Craftsmen’s factory. For
one eight ounce (8 . oz.) bottle, which
is sufcient for two applications, simply
send $6.95 along with the completed
coupon to the address below. Visit us
online at www.catskillcraftsmen.com to
browse our assortment of butcher block
care products. Visa and Mastercard are
accepted online .

BUTCHER BLOCK OIL COUPON

Please send me______# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $6.95
per bottle. My check or money order is
enclosed for a total of $____________.

Item code: 61532

Name _______________________________

Address _____________________________

City ________________________________

State ___________ Zip ________________

Catskill Craftsmen, Inc.

15 West End Ave.

Stamford, NY 12167-1296

Please make checks payable to Catskill Craftsmen
Inc. 15 West End Ave., Stamford, NY 12167-1296