Catskill Craftsmen 54220 User Manual
Assembly Instructions
Model 54220
Butcher Block Island with Raised Panel Doors
GENERAL:
1. You have purchased model 54220.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same
day! You may also email us info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website for assembly tips and videos.
4. Tools required: Phillips screwdrivers, medium and small; medium at blade screwdriver and a hammer.
5. Drawer glides are sometimes pre-packed with screws, these are not used.
6. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.
Parts List Model 54220
Center Shelf (1)
P/N CS-54220
Drawer Bottom (1)
P/N DBOT-54220
Bottom Shelf (1)
P/N BS-54220
Small Middle Shelf (2)
P/N SMS-54220
Drawer Front (1)
P/N DF-54220
Drawer Back (1)
P/N DBK-54220
Side Panel (2)
P/N SP/HDL-54220
Glide Support (2)
P/N GLDSUP-54220
Table Top (1)
P/N TT-54220
31”
Divider Panel (2)
P/N DP-54220
Left Door (1)
P/N DOR-54220/LO
Left Center Door (1)
P/N DOR-54220/LC
Top Front Brace (1)
P/N B-38/2 1/2/TF-54220
Bottom Front Brace (1)
P/N B-38/2 1/2/BOT-54220
Right Center Door (1)
P/N DOR-54220/RC
Right Door (1)
P/N DOR-54220/RO
Left Drawer Side (1)
P/N DS-54220L
Spice Rack Side Left (1)
P/N SR-54220L
Back Panel (1)
P/N BP-54220
Right Drawer Side (1)
P/N DS-54220R
Spice Rack Side Right (1)
P/N SR-54220R
Spice Rack Shelves (2)
P/N SRS-54220
Hardware for 54220
Drawer
1 3/4” Phillips Flat Head Bolt (8)
(use 8 bronze screws
for spice rack)
1 1/4” Phillips Flat Head #8 Screw (20)
(Used on Drawer Glides)
5/8” Phillips Flat Head #5 Screw (4)
(Used on “L” Brackets
& cabinet glides)
5/8” Phillips Flat Head #7 Screw (12)
(Used to attach towel
bar & spice rack)
1” Phillips Flat Head #8 Screw (4)
(used on door handles)
7/8” Truss Head Machine Screw (8)
(used on
drawer handles)
1” Truss Head Machine Screw (4)
“L” Bracket (4)
10-24 Hex Nut (8)
5/8 Wooden Disk (8)
3/16” Flat Washer (8)
Polished Nickel Towel Bar (1)
Cabinet
Drawer Glide (1 Set )
Bastion Post (2)
Bastion Set Screw (2)
Bastion Barrel Nut (2)
(Divider pins)
2” Long 3/16” DIA. Steel Pin (8)
(Door pins)
1 1/2” Long 3/16” DIA. Steel Pin (8)
(Shelf pins)
1” Long 3/16” DIA. Steel Pin (26)
(Brace pins)
3/4” Long 3/16” DIA. Steel Pin (4)
Magnet Pack
Magnet (4)
Magnet Plate (4)
Towel Bar Post (2)
Retainer Rods for Spice Rack (2)
Nickel Handle (6)
Caster Socket (4)
(Used on Magnet Plate)
1/2” Phillips Flat Head #4 Screw (4)
(Used on Magnet)
5/8” Pan Head Screw (8)
Locking Wheel Casters (2)
Wheel Casters (2)
STEP 1
7/8” Truss Head Screw
1/2” #4 Flat Head Screw
5/8” #8
The counter sunk hole
goes out so the bumps
go toward the wood.
1 1/2” Pin
Flush at bottom, space at top to clear magnet
(Included in magnet pack)
A. Tap/insert ONE 1 1/2” pin into each end of all the doors. DON’T OVERDRIVE PINS! Pins should
stick up about 1/2” when seated.
B. Attach the magnet plate (may be stuck to magnet! ) with the 1/2” #4 screw to the top of the doors.
Bumps go toward the wood.
C. Attach door handles with 7/8” truss head machine screws.
STEP 2
A. Take the 2 front braces and tap/insert one 3/4” steel pin into each end of both braces until seated.
About 3/8” will stick out when seated. OK if loose.
B. Insert two 1” pins in bottom brace as shown.
Not used Not used
Top Front Brace
Insert
1” Pin
3/4” Pin
Bottom Front Brace
STEP 3
Assemble Spice Rack
Fasten Shelves with
1 1/4” Phillips Flat Head
#8 Screw (Bronze)
Pilot holes in shelves
go toward back
Insert retainer
rods into holes
STEP 4
A. Attach the Drawer Back to the Drawer Sides with four 1 1/4” #8 screws. There are left and right
drawer sides. Make sure the slots that run the length of the Sides are aligned with the slot in the
Drawer Back to accept the Drawer Bottom.
B. Slide in Drawer Bottom, best side up, to inside of drawer.
C. Take the 2 bastion posts, align the threaded end of the posts with the post holes located near the
ends of the inside of the Drawer Front. Tighten posts down until the solid shaft of the posts hits the
wood. Back post out until the hole/screwdriver slot in end of post is parallel and in direct line with the
long edges of the Drawer Front.
D. Insert the barrel nuts into the nut access holes on the inside of the Drawer Sides with the threaded
ends of the nuts facing out. Take the Drawer Front and carefully insert the posts into the ends of
the Drawer Sides, through the sides of the nuts until seated. Push nut snug up against the wood in
the nut access hole toward the inside of Drawer Front. Hole should be slightly off-center toward the
Drawer Front. Insert the set screw and tighten down.
The ends of the sides should be tight against the inside
Drawer Front.
1 1/4” #8
E. Attach the drawer handles with 1” Truss head
machine screws.
F. Attach the drawer glides
(left and right) to the Drawer
Sides using two 5/8” #5
screws per side. Wheels
go toward Drawer Back
and are up. The end
with no wheels
should touch the
Drawer Front.
1” Truss Head Screw
5/8” #5
See next page to learn how the bastion fastening system works.
Also see our video on the Bastion Fastening System at www.catskillcraftsmen.com
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