Catskill Craftsmen 51842 User Manual
Assembly Instructions
Model 51842
Butcher Block Island with Flat Doors
GENERAL:
1. You have purchased model 51842. This unit is ready to assemble. Catskill uses positive fastening
methods such as wood screws and in some places hidden Bastion fasteners. You will need some standard
household tools: hammer and screwdriver. A power screwdriver is recommended except when attaching
the drawer glides. Where possible, we have packaged some of the screws in separate labeled packages.
To keep hardware separate after packets are open, we suggest you place each type of screw into separate
containers. Note labels for screws and when they are to be used in assembly in the instructions.
B. A friend is recommended to assist with assembly as this will ease the process. Some of the parts are
large and awkward to hold in place, an extra pair of hands will help.
C. Check our website for assembly videos and tips.
D. If you have any questions regarding assembly or missing/damaged parts, please call our customer
support number 607-652-7321 or toll free 888-732-7321 Monday - Friday 7am-4pm EST. If you prefer,
you may also email us info@catskillcraftsmen.com.
Parts List Model 51842
Right Drawer Side (1)
P/N DS-51842/R
Small Middle Shelf (2)
P/N SMS-51842
Drawer Front (1)
P/N DF-51842
Top Front Brace (1)
P/N B-38/2 1/2/TF-51842
Center Shelf (1)
P/N CS-51842
Left Drawer Side (1)
P/N DS-51842/L
Drawer Back (1)
P/N DBK-51842
Glide Support (2)
P/N GLDSUP-51842
Bottom Front Brace (1)
P/N B-38/2 1/2/BOT-51842
Door Spacer (1)
P/N DORS/21 9/16 51842
Spice Rack Retainer Rods (2)
P/N SRS-51842
Drawer Bottom (1)
P/N DBOT-51842
Spice Rack Left Side
(1) P/N: SR - 51842L
Spice Rack Right Side (1)
P/N: SR - 51842R
Spice Rack Shelves (2)
P/N SRS-51842
Divider Panel (2)
P/N DP-51842
Left Outside Door (1)
P/N DOR-51842LO
Left Center Door (1)
P/N DOR-51842LC
Right Center Door (1)
P/N DOR-51842RC
Right Outside Door (1)
P/N DOR-51842RO
Table Top (1)
Parts List Model 51842
P/N TT-51842
Back Panel (1)
P/N BP-51842
Side Panel (2)
P/N SP-51842
31”
Bottom Shelf (1)
P/N BS-51842
Hardware for 51842
1 3/4” Phillips Flat Head Bolt (8)
Note: Use the 8 Bronze screws
to assemble the spice rack
1 1/4” Phillips Flat Head #8 Screw (20)
(Used to attach
the door spacer)
Retainer Rods for Spice Rack (2)
Nickel Handle (6)
5/8 Wooden Disk (8)
5/8” Phillips Flat Head #8 Screw (3)
(Used to attach cabinet
glides & “L” Brackets)
5/8” Phillips Flat Head #7 Screw (12)
(Used on Drawer Glides)
5/8” Phillips Flat Head #5 Screw (4)
(Used on Spice Rack
& Side Handle/Towel Bar)
1” Phillips Flat Head #8 Screw (4)
(Used to attach handles)
7/8” Truss Head Machine Screw (12)
(Divider panel pins)
2” Long 3/16” DIA. Steel Pin (8)
(Door pins)
1 1/2” Long 3/16” DIA. Steel Pin (8)
(Shelf pins)
10-24 Hex Nut (8)
3/16” Flat Washer (8)
Drawer
Drawer Glide (1 Set )
Polished Nickel Towel Bar (1)
Bastion Post (2)
Bastion Set Screw (2)
“L” Bracket (4)
Bastion Barrel Nut (2)
Cabinet
Towel Bar Post (2)
1” Long 3/16” DIA. Steel Pin (26)
(Brace pins)
3/4” Long 3/16” DIA. Steel Pin (4)
Magnet Pack
(Used on Magnet
Included in magnet pack)
5/8” Pan Head Screw (6)
(Used on Magnet Plate
Included in magnet pack)
1/2” Phillips Flat Head #4 Screw (3)
Magnet Plate (3)
Magnet (3)
Caster Socket (4)
Locking Wheel Casters (2)
Wheel Casters (2)
1/2” #4 Flat Head Screw
STEP 1
7/8” Truss Head Screw
1/2” #4 Flat Head Screw
5/8” #8
The counter sunk hole
goes out so the bumps
go toward the wood.
1 1/2” Pin
Flush at bottom, space at top to clear magnet
(Included in magnet pack)
A. Tap/insert ONE 1 1/2” pin into each end of all the doors. DON’T OVERDRIVE PINS! Pins should
stick up about 1/2” when seated.
B. Attach the magnet
plate (may be stuck to
magnet!) with the 1/2” #4
screw to the top of the
doors. Bumps go toward
the wood.
C. Attach door handles
with 7/8” truss head
machine screws.
D. Attach door spacer
with three 5/8” Phillips
Head #8 screws.
(Included in magnet pack)
7/8” Truss Head Screw
5/8” #8
The counter sunk hole
goes out so the bumps
go toward the wood.
1 1/2” Pin
Flush at bottom, space at top to clear magnet
STEP 2
A. Take the 2 front braces and tap/insert one 3/4” steel pin into each end of both braces until seated.
About 3/8” will stick out when seated. OK if loose.
B. Insert two 1” pins in bottom brace as shown.
Insert
STEP 3
Assemble Spice Rack
Not used Not used
1” Pin
Top Front Brace
3/4” Pin
Bottom Front Brace
Pilot holes in shelves
go toward back
Fasten Shelves with
1 1/4” Phillips Flat Head
#8 Screw (Bronze)
Insert retainer
rods into holes
STEP 4
A. Attach the Drawer Back to the Drawer Sides with four 1 1/2” #8 screws. There are left and right
drawer sides. Make sure the slots that run the length of the Sides are aligned with the slot in the
Drawer Back to accept the Drawer Bottom.
B. Slide in Drawer Bottom, best side up, to inside of drawer.
C. Take the 4 bastion posts, align the threaded end of the posts with the post holes located near the
ends of the inside of the Drawer Front. Tighten posts down until the solid shaft of the posts hits the
wood. Back post out until the hole/screwdriver slot in end of post is parallel and in direct line with the
long edges of the Drawer Front.
D. Insert the barrel nuts into the nut access holes on the inside of the Drawer Sides with the threaded
ends of the nuts facing out. Take the Drawer Front and carefully insert the posts into the ends of
the Drawer Sides, through the sides of the nuts until seated. Push nut snug up against the wood in
the nut access hole toward the inside of Drawer Front. Hole should be slightly off-center toward the
Drawer Front. Insert the set screw and tighten down. The ends of the sides should be tight against the
inside Drawer Front.
E. Attach the drawer handles with 7/8” Truss head machine screws.
F. Attach the drawer glides (left and right) to the Drawer Sides using two 5/8” #5 screws per side.
Wheels go toward Drawer Back and are up. The end with no wheels should touch the Drawer Front.
1” Truss Head Screw
1 1/4” #8
5/8” #5
See next page to learn how the bastion fastening system works.
Also see our video on the Bastion Fastening System at www.catskillcraftsmen.com
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