Catskill Craftsmen 51575 User Manual

Page 1
Assembly Instructions
Model 51575
Wide Cuisine Cart
GENERAL:
1. You have purchased model 51575.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com.
4. Tools required: Phillips screwdrivers, medium and small; medium at blade screwdriver and a hammer.
5. Drawer glides are sometimes pre-packed with screws, these are not used.
6. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.
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TOPTOP
CABINET PARTS 51575
Handle Side Panel (1)
P/N: SP/HDL - 51575
Plain Side Panel (1)
P/N: SP/PL - 51575
Shelf (2)
P/N: S - 51575
TOP
Back Panel (1)
P/N: BP - 51575
Cabinet Top (1)
P/N: TT - 51575
Left Door (1)
P/N: DOR - 51575L
Not Used
Drawer Front (1)
P/N: DF - 51575
Drawer Back (1)
P/N: DBK - 51575
Right Door (1)
P/N: DOR - 51575R
Drawer Side Left (1)
P/N: DS- 51575L
Drawer Side Right (1)
P/N: DS- 51575R
Door Spacer (1)
P/N: DORS - 11 15/16 - 51575
Glide Support Sticks (2)
P/N: GLD SUP - 51575
Not Used
Drawer Bottom (1)
P/N: DBOT - 51575
Top/Bottom Braces (2)
P/N: B - 51575 T/B
Middle Front Brace (1)
P/N: B - 51575 MF
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CABINET HARDWARE 51575
1 3/4” Phillips Flat Head Bolt (12)
(Used to attach Drawer Front)
Cam Posts (2)
Towel Bar Post (2)
1 1/4” Phillips Flat Head #8 Screw (12)
(Used to attach Drawer Handles)
7/8” Truss Head Machine Screw (6)
(Used to attach Door Spacer)
5/8” Phillips Flat Head #8 Screw (2)
(Used to attach “L” bracket and cabinet glides)
5/8” Phillips Flat Head #7 Screw (12)
(Used to attach drawer glides)
5/8” Phillips Flat Head #5 Screw (4)
(Door Pin)
1 1/2” Long 3/16” DIA. Steel Pin (4)
(Shelf Pin)
1” Long 3/16” DIA. Steel Pin (8)
3/16” Flat Washer (4)
10-24 Hex Nut (12)
Drawer
Cabinet
14” Drawer Glide (1 Set )
Nickel Handle (3)
Cam (2)
5/8 Wooden Disk (12)
“L” Bracket (4)
(Brace Pin)
3/4” Long 3/16” DIA. Steel Pin (6)
MAGNET PACK
Magnet (1)
Magnet Plate (1)
5/8” Pan Head Screw (2)
1/2” Phillips Flat Head #4 Screw (1)
Locking Wheel Caster (2)
Caster Socket (4)
Non-Locking Wheel Caster (2)
Polished Nickel Towel Bar (1)
Page 4
STEP 1
The “L” brackets are attached to the Glide Support using the large slot in the “L” bracket.
Glide Support Assembly
Decide at this point if you want the handle/towel bar on the right or the left side of the cabinet as side panels are interchangeable. At this point the metal glides will determine left side/right side once installed.
The Hole will be used to attach the table top.
Top of “L” Bracket should be even with the top of the glide support
Left Side
Front
1 1/4” #8
5/8” #7
Flush with back
5/8” #7
Right Side
Front
5/8” #7
Flush with back
Note: Glide holes sometimes change, just make
sure the cabinet glides are ush with the back
of the glide supports & pilot holes will line up ­only 2 holes are used!
The glides look almost alike; however, they are stamped CR for cabinet right and CL for cabinet left.
Page 5
STEP 2
PIN
PIN
PIN
PIN
1 3/4” Phillips Flat Head Bolt (8)
4 Used in this step
A. Lay back panel at on a smooth surface with holes up.
B. We placed the handle/towel bar on the right for these instructions.
C. Attach side panels with 1 3/4” bolts and hex nuts. After inserting bolt(s) through the holes in the side panels and through the holes in the long edges of the back panel, place a hex nut on the tip of
your nger, align nut with bolt and tighten.
D. Look ahead to step 3 which shows side panels attached to back panel.
E. Attach towel bar with 1” Phillips Flat head screws/washer. Use a washer to prevent the screw from pulling through the side panel.
NOTE: Back panel is ush with bottom of side panels.
4 Used in this step
10-24 Hex Nut (8)
1 3/4” Machine Screw
1” Screw
Nut
4 Used in this step
1 3/4” Phillips Flat Head Bolt (8)
Towel Bar Post
Towel Bar
STEP 3
A. Turn the side/back assembly (from step 2) upside down (invert) on top of the inverted table top.
B. Align the “L” brackets with the 4 inside pilot holes in the table top and secure with 5/8” #7 screws.
C. Tap two 1” pins into each side panel. These pins will hold the bottom shelf.
1” Long 3/16” DIA. Steel Pin
5/8” Phillips Head #7 Screw
4 Used in this step
4 Used in this step
Page 6
STEP 4
A. Attach the drawer back to the drawer sides with four 1 1/4” #8 screws. Make sure parts are aligned as in illustration 4A.
B. Insert drawer bottom into the slots in the drawer sides, best side to inside of drawer. Slide down until seated in the slot in the drawer back. See illustration 4B.
C. Screw the cam posts into the two outside holes on the inside face of the drawer front until seated. Only 3/8” of the post goes into the wood, leaving the 4 larger guide rings/head exposed. See illustration 4C.
D. Insert the posts into holes in the drawer sides until seated against the front end of the drawer sides. Insert
cams so that slot in the cam ts over the post and
turn with Phillips screwdriver until seated. Don’t over­torque! See illustration 4D.
E. Attach drawer handle with the two 7/8” Truss head screws (no illustration).
F. Attach drawer glides to drawer sides using 5/8” #5 screws. See illustration 4F
ILLUSTRATION 4A
ILLUSTRATION 4B
ILLUSTRATION 4C
Below line in wood
Cam Posts (2)
4 used
in this step
1 1/4” Phillips Flat Head #8 Screw
2 used
in this step
7/8” Truss Head Machine Screw
2 used
in this step
Cam
4 used
in this step
5/8” Phillips Flat Head #5 Screw
ILLUSTRATION 4D
ILLUSTRATION 4F
Page 7
STEP 5
Door Assembly
1 1/2” Pin
Magnet Plate
7/8” Machine Screw
1/2” #4 Screw
Handle
5/8” #8 Screw
STEP 6
Brace Prep
3/4” Pin
Install 3/4” pins in brace ends
Page 8
STEP 7
A. Take the top front brace (identical to bottom front brace) holes in bottom long edge up, insert the pins into the slots on the inside of the front legs and slide brace down until the holes in the brace ends align with the holes in the front legs. Secure brace with 1 3/4” bolts/hex nuts.
B. Take the middle front brace with magnet block and slide brace into place making sure magnet block and holes for door pins are up as illustrated. Secure with 1 3/4” bolts/ hex nuts.
Insert brace pins here
Nut
ILLUSTRATION 7
STEP 8
A. Insert the pins in the door tops into the holes in the middle front brace as in Illustration 7. Place a washer over the pins in the door bottoms.
B. Take the bottom front brace, insert brace as in step 7, making sure the pins in the doors align with the holes in the brace as in Illustration 8. Secure with 1 3/4” bolts/hex nuts.
1 3/4” Bolts
Washer
Middle Front Brace
ILLUSTRATION 8
Page 9
STEP 9
A. Stick magnet to magnet plate on right door. B. With left door open, close the right door. The magnet should be positioned over the wooden block
on the bottom of the top front brace. Hold the magnet in place with your thumb, and open the right door. The magnet will be in the correct position on the block. Mark your holes with a pencil.
C. Secure magnet with the two pan head screws in the magnet packet. Center screws in the slots in the magnet . This will allow adjustment later, if needed.
NOTE: No pilot holes in block, as softwood! D. Tap in the 12 wood disks into the side panels after making sure drawer and doors open/close
easily. Tighten all bolts.
2 Used in this step
5/8” Pan Head Screw
5/8” Wooden disk
Magnet
Page 10
STEP 10
Install Casters
A. Tap in caster sockets with a hammer until
teeth are in the wood. Don’t pound at or
wheels won’t enter. Locking casters usually go on front - seat with sharp downward stroke with hammer hitting the metal wheel frame.
STEP 11
A. Upright unit and insert drawer. B. Insert pins for the middle shelf. C. Place middle shelf on pins. D. Place the back long edge of the
bottom shelf on the back pins. Lower front of shelf. Close doors and shelf will drop into place.
Page 11
For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmen’s Butcher Block Oil.
Our Butcher Block Oil is available direct­ly from Catskill Craftsmen’s factory. For
one eight ounce (8 . oz.) bottle, which is sufcient for two applications, simply
send $6.95 along with the completed coupon to the address below. Visit us online at www.catskillcraftsmen.com to browse our assortment of butcher block care products. Visa and Mastercard are accepted online .
BUTCHER BLOCK OIL COUPON
Please send me______# of bottle(s) of the Catskill Craftsmen Butcher Block Oil at $6.95 per bottle. My check or money order is enclosed for a total of $____________.
Item code: 51575
Name _______________________________
Address _____________________________
City ________________________________
State ___________ Zip ________________
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
Please make checks payable to Catskill Craftsmen Inc. 15 West End Ave., Stamford, NY 12167-1296
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