Page 1
Assembly Instructions
Model 51563
Butcher Block Cart with Removable Cutting Board
GENERAL:
1. You have purchased model 51563.
2. Should you need assistance or need to replace a damaged or missing part, simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same
day! You may also email us info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website www.catskillcraftsmen.com, for
assembly tips and videos.
4. Toots required: Phillips screwdrivers - medium and small, medium at blade screwdriver, a pencil and a
hammer.
Page 2
Table Top (1)
Cabinet Parts 51563
P/N: TT-51563
TOP
Not used
if present
Back Panel (1)
P/N: BP-51563
TOP
Side Panel (2)
P/N: SP-51563
Drawer Side Left (1)
P/N: DS-51563/L
Left Door (1)
P/N: DOR-51563L
Bottom Shelf (1)
P/N: BS-51563
Bottom Brace (1)
P/N: B-20 1/2-BF-51563
Right Door (1)
P/N: DOR-51563R
Edge Banding
Middle Shelf (1)
P/N: MS-51563
Not Used
Not Used
Spice Rack
Left Side (1)
P/N SR-51563L
Spice Rack Shelves (2)
P/N SRS-51563
Glide Support Sticks (2)
P/N: GLD SUP - 51563
Cutting Board Rails (2)
P/N CBR-51563
Right Side (1)
Spice Rack
P/N SR-51563R
Drawer Side Right (1)
P/N: DS-51563/R
Drawer Back (1)
P/N: DBK-51563
Drawer Front (1)
P/N: DF-51563
Drawer Bottom (1)
P/N: DB-51563
Top Brace (1)
P/N: B-20 1/2-TF-51563
Cutting Board (1)
P/N: CB-51563
Door Spacer (1)
P/N: DORS-51563
Page 3
1 3/4” Phillips Flat Head Bolt (8)
Hardware 51563
(Attaches towel bar
& spice rack)
1” Phillips Flat Head #8 Screw (8)
(8 are bronze
for spice rack)
1 1/4” Phillips Flat Head #8 Screw (20)
(Attaches
metal handles)
7/8” Truss Head Machine Screw (6)
(Attaches door spacer)
5/8” Phillips Flat Head #8 Screw (3)
(Used for “L” Brackets
and cabinet glides)
5/8” Phillips Flat Head #7 Screw (12)
(Used to attach
Drawer Front)
Cam Posts (2)
(used to attach
drawer glides)
5/8” Phillips Head #5 Screw (4)
(Brace Pin)
Nickel Handle (3)
Drawer
Cabinet
Drawer Glide (1 Set)
Towel Bar Post (2)
5/8 Wooden
Disk (8)
3/16” Flat Washer (6)
10-24 Hex Nut (8)
Cam (2)
3/4” Long 3/16” DIA. Steel Pin (4)
(Shelf Pin)
1” Long 3/16” DIA. Steel Pin (8)
(Door Pin)
1 1/2” Long 3/16” DIA. Steel Pin (4)
Magnet Pack
Magnet (1)
Magnet Plate (1)
5/8” Pan Head
Screw (2)
1/2” Phillips Flat
Head #4 Screw (1)
Polished
Nickel Towel
Bar (1)
“L” Bracket (4)
Spice Rack Retaining Rods (2)
Caster Socket (4)
Non Locking Wheel Caster (2) Locking Wheel Caster (2)
Page 4
STEP 1
The “L” brackets are attached to the Glide Support using the large slot in the “L” bracket.
Glide Support Assembly
Decide at this point if you want the handle/towel bar on the right or the left side of the cabinet as
side panels are interchangeable. At this point the metal glides will determine left side/right side once
installed.
The Hole will be used to attach the table top.
Top of “L” Bracket should be even with the top of the glide support
Left Side
Front
1 1/4” #8
5/8” #7
Flush with back
5/8” #7
Right Side
Front
5/8” #7
Flush with back
Note: Glide holes in the metal glides sometimes
change, just make sure the cabinet glides are
ush with the back of the glide supports & pilot
holes will line up - only 2 holes are used!
The glides look almost alike;
however, they are stamped
CR for cabinet right and CL
for cabinet left.
Page 5
1 3/4” Phillips Flat Head Bolt (8)
4 Used
in this step
STEP 2
A. Attach the cutting board rails with
two 1” at head #8 screws.
1” #8 screws
1” #8 screws
STEP 3
A. Lay back panel at on a smooth surface with holes up.
B. Attach side panels with 1 3/4” bolts and hex nuts. After inserting bolt(s) through the holes in the
side panels and through the holes in the long edges of the back panel, place a hex nut on the tip of
your nger, align nut with bolt and tighten.
Hex Nut
NOTE: Back
panel is ush
with bottom of
side panels.
Nut Access Hole
The wheel on the glide
goes toward front of cart
Nut
4 Used
in this step
10-24 Hex Nut (8)
4 Used
1 3/4” Phillips Flat Head Bolt (8)
in this step
STEP 4
A. Insert and tap caster sockets with hammer until
the teeth grab the wood. DON’T POUND SOCKET
FLAT OR CASTER SHAFT WILL NOT ENTER.
B. Insert casters and seat by pushing straight
downward with heel of your hand, or tap
into place with a hammer. Don’t be afraid
to give them a good downward whack
on the solid metal part of the caster!
C. Locking wheels usually go on
front but can go diagonally or
on the back if cart is moved a lot.
1 3/4” Machine Bolt
Page 6
STEP 5
A. Attach the drawer back to the drawer sides with
four 1 1/4” #8 screws. Make sure parts are aligned
as in illustration 5A.
B. Insert drawer bottom into the slots in the drawer
sides, best side to inside of drawer. Slide down until
seated in the slot in the drawer back. See illustration
5B.
C. Screw the cam posts into the two outside holes on
the inside face of the drawer front until seated. Only
3/8” of the post goes into the wood, leaving the 4
larger guide rings/head exposed. See illustration 5C.
View our cam video at www.catskillcraftsmen.com.
D. Insert the posts into holes in the drawer sides until
seated against the front end of the drawer sides.
Insert cams so that slot in the cam ts over the post
and turn with Phillips screwdriver until seated. Don’t
over-torque! See illustration 5D.
E. Attach drawer handle with the two 7/8” Truss
head screws (no illustration).
ILLUSTRATION 5A
F. Attach drawer glides to drawer sides using 5/8”
#5 screws. See illustration 5F
ILLUSTRATION 5C
Below line in wood
Cam Posts (2)
4 used
in this step
1 1/4” Phillips Flat Head #8 Screw
2 used
in this step
7/8” Truss Head Machine Screw
ILLUSTRATION 5B
ILLUSTRATION 5D
2 used
in this step
Cam
4 used
in this step
5/8” Phillips Flat Head #5 Screw
ILLUSTRATION 5F
5/8” #5
5/8” #5
Page 7
STEP 6
3/4” pin
Take the 2 front braces and tap/insert one 3/4” steel pin into each
of both braces until seated. About 3/8” will stick out when seated.
OK if loose.
Not Used
Not Used
3/4” pin
STEP 7
A. Tap/insert one 1 1/2” pin
into each end of both doors.
DON’T OVERDRIVE PINS!
Pins should stick up about
1/2” when seated. O.K. if
loose.
B. Attach the door spacer
to the left door with 5/8” #8
screws. The spacer has a
space at the top to allow
magnet clearance and is
almost ush with the bottom
of the door.
C. Attach the magnet plate
(may be stuck to the magnet!)
with the small at head screw
to the top of the right door.
Bumps toward wood.
1 1/2” pin
7/8” Truss Head Bolt
Right Door
Inside View
1/2” #4 Screw
5/8” #8 Screw
Left Door
Inside View
D. Attach door handles with
two 7/8” truss head bolts.
Page 8
STEP 8
Install Doors/Bottom Front Brace
A. Take the Top Front Brace, insert the pins in the brace ends into the slots on the inside of the front
legs of the Side Panel and slide down until the brace is aligned with the set of holes in the Side Panel
as illustrated.
B. Secure brace with 1 3/4” bolts and hex nuts.
C. Install doors by inserting pins in the door tops into the holes in the top front brace.
D. Place one washer on each of the door pins in the door bottoms.
E. Take the bottom front brace, align pins in door bottoms with holes along top edge of brace (are
washers on pins??) and secure brace with 1 3/4” bolts/hex nuts as before. Bottom brace should be
ush with bottom of legs.
Insert washers
on pins.
1 3/4” Machine
Screw
Page 9
STEP 9
Assemble Spice Rack
Pilot holes in shelves
go toward back
Fasten Shelves with
1 1/4” Phillips Flat Head
#8 Screw (Bronze)
Insert retainer
rods into holes
STEP 10
A. Stick magnet to magnet plate on an outside door.
B. With adjacent door open, close the outside door. The magnet should be positioned over the
wooden block on the bottom of the top front brace. Hold the magnet in place with your thumb, and
open the door. The magnet will be in the correct position on the block. Mark the position with a pencil.
C. Secure magnet with the two round head screws in the magnet packet. Center screws in the slot in
the magnet . This will allow adjustment later, if needed.
.
2 Used
in this step
5/8” Pan Head Screw
Magnet (1)
Page 10
STEP 11
Attach Tabletop
A. Attach tabletop by inserting the
tips of the 5/8” #7 screws into the
pilot holes through “L” bracket hole
in the unit top and nger tighten.
When all 4 screws are properly
aligned, tighten down.
Note: you may nd it helpful to
make an X over the pilot holes in
the underside of the tabletop. This
will be hidden but will help to align
the “L” bracket to the pilot holes.
5/8” #7 Screws
STEP 12
Attach Spice Rack and
towel bar to Side Panels
A. Attach the spice rack
to either side using 1” #8
screws into pilot holes in
top shelf. Place washer
over screws rst.
B. Attach the towel
bar to the other panel
with 1” #8 screws and
washers from inside
cabinet.
1 ” #8 Screw
Page 11
STEP 13
Install Drawer / Cutting Board
A. Upright unit and insert drawer. If drawer front hits the top front brace, tap brace down.
B. Insert the cutting board by sliding it above the drawer and over the cutting board rails.
STEP 14
A. Open doors and tap 1” pins into
the side panels to hold the shelves.
The middle shelf has two positions
from which to choose.
B. Insert the bottom shelf by placing
the back of shelf on back set of pins.
Close the door and the shelf will
drop into place.
C. Place the middle shelf, edge
banding out, on the pins.
Edge banding goes out
Page 12
For continued beauty and long life of your
Catskill Craftsmen cart, we recommend
Catskill Craftsmen’s Butcher Block Oil.
Our Butcher Block Oil is available directly from Catskill Craftsmen’s factory. For
one eight ounce (8 . oz.) bottle, which
is sufcient for two applications, simply
send $6.95 along with the completed
coupon to the address below. Visit us
online at www.catskillcraftsmen.com to
browse our assortment of butcher block
care products. Visa and Mastercard are
accepted online .
BUTCHER BLOCK OIL COUPON
Please send me______# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $6.95
per bottle. My check or money order is
enclosed for a total of $____________.
Item code: 51563
Name _______________________________
Address _____________________________
City ________________________________
State ___________ Zip ________________
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
Please make checks payable to Catskill Craftsmen
Inc. 15 West End Ave., Stamford, NY 12167-1296
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