Page 1
Assembly Instructions
Model 51536
Mid-Size Two Door Cart
REV 5/12
GENERAL:
1. You have purchased model 51536.
2. Should you need assistance or need to replace a damaged or missing part, DO NOT RETURN THE
UNIT TO THE STORE where you purchased it, simply give us a call at 607-652-7321 from 7:30-4:00
PM Eastern time and we’ll send you the prepaid part via UPS usually that same day! Please have model
number and part description ready when you call.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our assembly video on our website: www.
catskillcraftsmen.com.
4. The only tools needed are a hammer, a small and a medium Phillips head screwdriver and a medium at
blade screwdriver. A pencil is also needed. A power screwdriver will speed assembly, but is not required.
Place a few drops of vegetable oil on the threads of wood screws before screwing into hardwood parts.
5. Drawer glides are sometimes pre-packed with screws, these are not used.
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PT
CABINET PARTS 51536
TOPTO
OP
Handle Side Panel (1)
P/N: SP-51536/HL
Table Top (1)
P/N: TT-51536
Plain Side Panel (1)
P/N: SP-51536/PL
Left Door (1)
P/N: DOR-51536L
Drawer Front (1)
P/N: DF-51536
Back Panel (1)
P/N: BP-51536L
P/N: DB-51536
Drawer Side Left (1)
Drawer Bottom (1)
P/N: DS-51536L
Drawer Side Right (1)
Right Door (1)
P/N: DOR-51536R
P/N: DS-51536R
Door Spacer (1)
P/N: DORS-21 9/16-51536
EDGE BANDING
GOES OUT
13 3/8”
Middle Shelf (1)
P/N: MS-51536
13 13/16”
Bottom Shelf (1)
P/N: BS-51536
Drawer Back (1)
P/N: DBK-51536
NOT USED
Bottom Brace (1)
P/N: B-17 1/2 BF-51536
NOT USED
Top Brace (1)
P/N: B-17 1/2 TF-51536
Glide Support
Sticks (2)
P/N: GLD SUP - 51536
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HARDWARE 51536
1 3/4” Phillips Flat Head Bolt (8)
Cam Posts (2)
1 1/4” Phillips Flat Head #8 Screw (12)
(used to attach handles)
7/8” Truss Head Machine Screw (6)
Note: Use the 8 Bronze screws
to assemble the spice rack
1” Phillips Flat Head #8 Screw (2)
(used on drawer glides)
5/8” Phillips Flat Head #5 Screw (4)
(used on cabinet glides
and “L” Brackets)
5/8” Phillips Flat Head #7 Screw (12)
(used to attach door spacer)
5/8” Phillips Flat Head #8 Screw (3)
(Brace Pin)
3/4” Long 3/16” DIA. Steel Pin (4)
(Shelf Pin)
1” Long 3/16” DIA. Steel Pin (8)
Nickel Handle (3)
Caster Socket (4)
10-24 Hex Nut (8)
Towel Bar Post (2)
Cam (2)
3/16” Flat Washer (4)
5/8 Wooden Disk (2)
(DoorPin)
1 1/2” Long 3/16” DIA. Steel Pin (4)
Magnet Pack
5/8” #6 Pan Head
Screw (2)
1/2” Phillips Flat Head
#4 Screw (1)
Magnet (1)
Magnet Plate (1)
L-Bracket (4)
Locking Wheel Caster (2)
Non Locking Wheel Caster (2)
Drawer
Cabinet
14” Drawer Glide (1 Set )
Polished
Nickel Towel
Bar (1)
Page 4
The “L” brackets are attached to the Glide Support using the small hole in the “L” bracket
STEP 1
Glide Support Assembly
Decide on which side you want the
handle/towel bar. This will determine on
which side you place the drawer glides.
Front
1 1/4” #8
Left Side
5/8” #7
Flush with back
5/8” #7
5/8” #7
Right Side
Front
Flush with back
Note: Glide holes sometimes change, just make
sure the cabinet glides are ush with the back
of the glide supports & pilot holes will line up only 2 holes are used!
The glides look almost alike;
however, they are stamped
CR for cabinet right and CL
for cabinet left.
Page 5
STEP 2
A. Lay back panel at on a smooth surface with holes up.
B. Decide at this point if you want the handle/towel
bar on the right or the left side of the cabinet as
side panels are interchangeable. We placed the handle/towel
bar on the right for these instructions.
C. Attach side panels with 1 3/4” bolts and hex nuts. After
inserting bolt(s) through the holes in the side panels and through
the holes in the long edges of the back panel, place a hex nut on
the tip of your nger, align nut with bolt and tighten.
D. Look ahead to step 3 which shows side panels attached to
back panel.
NOTE: Back panel is ush with bottom of
side panels.
Inside Brace
Side Panel Leg
4 Used
in this step
1 3/4” Phillips Flat Head Bolt (8)
4 Used
in this step
10-24 Hex Nut (8)
Hex Nut
Nut Access Hole
4 Used in this step
Countersunk Hole in Leg
( disk goes in this hole to
hide bolt head! )
1” Long 3/16” DIA. Steel Pin
4 Used in this step
5/8” Phillips Head #7 Screw
STEP 3
A. Turn the side/back assembly
(from step 2) upside down (invert)
on top of the inverted table top.
ILLUSTRATION 2
PIN
PIN
B. Align the “L” brackets
with the 4 pilot holes in the table top
and secure with 5/8” #7 screws.
C. Tap two 1” pins into each side
panel. These pins will hold the
bottom shelf. See illustration 3.
ILLUSTRATION 3
Page 6
STEP 4
A. Attach the drawer back to the drawer sides with four
1 1/4” #8 screws. Make sure parts are aligned as in
illustration 4A.
B. Insert drawer bottom into the slots in the drawer
sides, best side to inside of drawer. Slide down until
seated in the slot in the drawer back. See illustration
4B.
C. Screw the cam posts into the two outside holes on
the inside face of the drawer front until seated. Only
3/8” of the post goes into the wood, leaving the 4
larger guide rings/head exposed. See illustration 4C.
D. Insert the posts into holes in the drawer sides until
seated against the front end of the drawer sides. Insert
cams so that slot in the cam ts over the post and
turn with Phillips screwdriver until seated. Don’t overtorque! See illustration 4D.
E. Attach drawer handle with the two 7/8” Truss Head
Machine screws (no illustration).
F. Attach drawer glides to drawer sides using 5/8”
#5 screws. See illustration 4E
ILLUSTRATION 4A
ILLUSTRATION 4B
ILLUSTRATION 4C
Below line in wood
Cam Posts (2)
4 used
in this step
1 1/4” Phillips Flat Head #8 Screw
2 used
in this step
7/8” Truss Head Machine Screw
2 used
in this step
Cam
4 used
in this step
5/8” Phillips Flat Head #5 Screw
ILLUSTRATION 4D
ILLUSTRATION 4E
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STEP 5
Take the 2 front braces and tap/insert one 3/4”
steel pin into each end of both braces until seated.
About 3/8” will stick out when seated. Ok if loose.
4 used in this step
3/4” Long 3/16” DIA. Steel Pin
STEP 6
A. Take the top front brace (with
magnet block), insert the pins in
the brace ends into the slots of
the inside of the front legs and
slide down until the holes in the
brace ends align with the holes
in the front legs as in illustration
6A. The pin holes for the door
pins will be up as will the magnet
block.
Insert Brace Pins Here
B. Secure brace with 1 3/4” bolts
and hex nuts.
ILLUSTRATION 6
Glide Suport
Assembly
1 1/4” #8 Bolts
2 used
in this step
10-24 Hex Nut
2 used in
this step
1 3/4” Phillips Flat Head Bolt
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STEP 7
Place a washer on the 1” #8 screws and attach handle/
towel bar to side panel from inside the side panel.
2 used in this step
1” Phillips Flat Head #8 Screw
2 used
in this step
3/16” Flat Washer
ILLUSTRATION 7
STEP 8
A. Tap/insert ONE 1 1/2” pin into
each end of both doors. DON’T
OVERDRIVE PINS! Pins should
stick up about 1/2” when seated.
B. Attach the door spacer to the
left door with 5/8” #8 screws.
The spacer has a space at the
top to allow magnet clearance
and is almost ush with the
bottom of the door. Countersunk
holes out.
C. Attach the magnet plate
(may be stuck to magnet!)
with the 1/2” #4 screw to the
top of the right door. Bumps go
toward the wood.
D. Attach door handles with
7/8” truss head machine screws.
No illustration.
4 used in
this step
1 1/2” Long 3/16” DIA. Steel Pin
Right Door
Inside View
Left Door
Inside View
ILLUSTRATION 8
3 used in this step
5/8” Phillips Flat Head #8 Screw
2 used
in this step
7/8” Truss Head Machine Screw
Magnet Plate
1 used in this step
1/2” Phillips Flat Head #4 Screw
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STEP 9
A. Install doors by inserting pins in the
door tops into the holes in the long
edge top front brace.
B. Place one washer on each pin in
the door bottoms.
C. Take the bottom front brace, align
pins in door bottoms with holes along
top long edge of brace (are washers
on pins?) and secure brace with 1 3/4”
bolt/hex nuts as before.
2 Used
in this step
10-24 Hex Nut
2 Used
in this step
3/16” Flat Washer
1 3/4” Phillips Flat Head Bolt
2 Used in this step
STEP 10
A. Stick magnet to magnet plate on right door.
B. With left door open, close the right door. The magnet should be positioned over the wooden block
on the bottom of the top front brace. Hold the magnet in place with your thumb, and open the right
door. The magnet will be in the correct position on the block.
C. Secure magnet with the two pan head screws in the magnet packet. Center screws in the slots in
the magnet. This will allow adjustment later, if needed.
NOTE: No pilot holes in block as softwood!
2 Used
in this step
ILLUSTRATION 10
5/8” Pan Head Screw
Magnet
Page 10
STEP 11
A. Insert and tap caster sockets with
hammer until the teeth grab the wood.
DON’T POUND SOCKET FLAT OR
CASTER SHAFT WILL NOT ENTER.
B. Insert casters and seat by pushing
straight downward with heel or your hand,
or tap into place with a hammer. Don’t
be afraid to give them a good downward
whack on the solid metal part of the caster!
C. Locking wheels usually go on front.
ILLUSTRATION 11
STEP 12
A. Upright unit. Take bottom shelf (no edge
banding) and place it on the set of back
pins. Close doors and shelf will drop into
place.
B. Decide on position of middle
shelf, then tap two 1” pins into
each side panel, making sure the
pins on both sides are in the same
relative position. To remove a pin,
use pliers or claw hammer.
C. Place middle shelf, edge banding
out, on pins.
D. Insert drawer.
Note: If the top edge of the drawer
front hits the underside of the cart
top or the top edge of the top front
brace, loosen the machine screws in
the top front brace a little and adjust
brace down until drawer opens/closes
freely - check to make sure doors
open/close freely. Re-tighten all bolts!
Edge
Banding
E. Tap wooden disks into sides.
ILLUSTRATION 12
Page 11
For continued beauty and long life of your
Catskill Craftsmen cart, we recommend
Catskill Craftsmen’s Butcher Block Oil.
Our Butcher Block Oil is available directly from Catskill Craftsmen’s factory. For
one eight ounce (8 . oz.) bottle, which
is sufcient for two applications, simply
send $6.95 along with the completed
coupon to the address below. Visit us
online at www.catskillcraftsmen.com to
browse our assortment of butcher block
care products. Visa and Mastercard are
accepted online .
BUTCHER BLOCK OIL COUPON
Please send me______# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $6.95
per bottle. My check or money order is
enclosed for a total of $____________.
Item code: 51536
Name _______________________________
Address _____________________________
City ________________________________
State ___________ Zip ________________
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
Please make checks payable to Catskill Craftsmen
Inc. 15 West End Ave., Stamford, NY 12167-1296
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