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Assembly Instructions
Model 51524
Butcher Block Cart with Flat Doors and Backsplash
GENERAL:
1. You have purchased model 51524.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same
day! You may also email us info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website for assembly tips and videos.
4. The only tools needed are a hammer, a small and a medium Phillips head screwdriver and a medium at
blade screwdriver. A pencil is also needed. A power screwdriver will speed assembly, but is not required.
Place a few drops of vegetable oil on the threads of wood screws before screwing into the solid hardwood
parts.
5. Glides are sometimes pre-packed with screws. These are not used.
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CABINET PARTS 51524
TOP
Side Panel (2)
P/N: SP - 51524/HL
TOP
Not Used
If Present
Back Panel (1)
P/N: BP - 51524
Drawer Bottom (1)
P/N: DB - 51524
Drawer Side Left (1)
P/N: DS - 51524/L
Drawer Front (1)
P/N: DF - 51524
Drawer Back (1)
P/N: DBK- 51524
Drawer Side Right (1)
P/N: DS - 51524/R
Table Top (1)
P/N: TT - 51524
Not used
if present
Bottom Brace (1)
P/N: B - 51524 BF
Not used if present
Top Brace (1)
P/N: B-20 1/2 - TF - 51524
Middle Shelf (1)
P/N: MS - 51524
Door Spacer (1)
P/N: DORS - 51524
Back Splash (1)
P/N: BSP - 51524
Spice Rack Shelves (2)
P/N: SRS - 51524
Bottom Shelf (1)
P/N: BS - 51524
Spice Rack Left Side (1)
P/N: SR - 51524L
Left Door (1)
P/N: DOR - 51524/L
Right Door (1)
P/N: DOR - 51524/R
Glide Support Sticks (2)
P/N: GLD SUP - 51524
Spice Rack Right Side (1)
P/N: SR - 51524R
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1 3/4” Phillips Flat Head Bolt (8)
HARDWARE 51524
(Used to attach
the drawer front)
Cam Posts (2)
Note: Use the 8 Bronze screws
to assemble the spice rack
1 1/4” Phillips Flat Head #8 Screw (23)
Cam (2)
Drawer
3/16” Flat Washer (6)
L-Bracket (4)
7/8” Truss Head Machine Screw (6)
(Used to attach
the door spacer)
5/8” Phillips Head #8 Screw (3)
(Used on Spice Rack
& Side Handle/Towel Bar)
1” Phillips Flat Head #8 Screw (4)
(used on “L” Bracket)
5/8” Phillips Flat Head #7 Screw (8)
(used on cabinet glide)
5/8” Phillips Flat Head #7 Screw (4)
(used to attach drawer glide)
5/8” Phillips Flat Head #5 Screw (4)
3/4” Long 3/16” DIA. Steel Pin (4)
1” Long 3/16” DIA. Steel Pin (8)
14” Drawer Glide (1 Set )
5/8 Wooden Disk (8)
Spice Rack Retainer Rods (2)
Cabinet
Towel Bar Post (2)
Nickel Handle (3)
10-24 Hex Nut (8)
Caster Socket (4)
1 1/2” Long 3/16 DIA. Steel Pin (4)
Magnet Pack
5/8” #6 Pan Head Screw (2)
1/2” Phillips Flat Head #4 Screw (1)
Magnet (1) Magnet Plate (1)
Locking Wheel Caster (2)
Non-Locking Wheel Caster (2)
Towel Bar (1)
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STEP 1
1 3/4” Phillips Flat Head Bolt (8)
HARDWARE 51524
Cam (2)
Drawer
L-Bracket (4)
Cam Posts (2)
1 1/4” Phillips Flat Head #8 Screw (23)
3/16” Flat Washer (6)
Note: Use the 8 Bronze screws
to assemble the spice rack
(Used to attach
the drawer front)
Door Prep
A. Insert/Tap ONE 1 1/2” pin into
each end of both doors. DON’T
OVERDRIVE PINS! Pins should
stick up about 1/2” when seated. OK
if loose.
B. Attach the door spacer to the
left door with 5/8” #8 screws. The
spacer has a space at the top to allow magnet clearance and is almost
ush with the bottom of the door.
C. Attach the magnet plate (may be
stuck to the magnet) with the small
FLAT HEAD screw to the top of the
right door. Small bumps on plate go
next to wood.
D. Attach the door
handles with 7/8”
Truss Head Machine
Screw.
1 1/2” Long 3/16” DIA. Steel Pin
RIGHT DOOR
4 used in
this step
LEFT DOOR
3 used in this step
5/8” Phillips Flat Head #8 Screw
STEP 2
Tap Pins Into Brace Ends
Take the 2 front braces and tap/insert one 3/4”
steel pin into each end of both braces until seated.
About 3/8” will stick out when seated. Ok if loose.
STEP 3
Assemble Spice Rack
4 used
in this step
7/8” Truss Head Bolt
Fasten Shelves with
1 1/4” Phillips Flat Head
#8 Screw (Bronze)
Magnet Plate
1 used in this step
1/2” Phillips Flat Head #4 Screw
4 used in this step
3/4” Long 3/16” DIA. Steel Pin
Pilot holes in shelves
go toward back
Insert retainer
rods into holes
8 Bronze used
1 1/4” Phillips Flat Head #8 Screw
in this step
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STEP 4
A. Attach the drawer back to the drawer sides with four 1 1/4”
#8 screws. Make sure parts are aligned as in illustration 4A.
B. Insert drawer bottom into the slots in the drawer sides,
best side to inside of drawer. Slide down until seated in the
slot in the drawer back. See illustration 4B.
C. Screw the cam posts into the two outside holes on the
inside face of the drawer front until seated. Only 3/8” of the
post goes into the wood, leaving the 4 larger guide rings/
head exposed. See illustration 4C. Visit our website to view
our video on cams.
D. Insert the posts into holes in the drawer sides until seated
against the front ends of the drawer sides. Insert cams so
that the arrow on the outside face of the cam points to the
post. The slot in the cam ts over the post. Turn with Phillips
screwdriver until seated. Don’t over-torque!! See Illustration
4D. See our video online at www.catskillcraftsmen.com
E. Attach drawer handle with the two handle screws
(no illustration).
F. Attach drawer glides to drawer sides using 5/8”
#5 screws. See illustration 4F. Drawer glides are ush with
front of drawer sides.
ILLUSTRATION 4A
ILLUSTRATION 4B
ILLUSTRATION 4C
Below line in wood
Cam Posts (2)
4 used
in this step
1 1/4” Phillips Flat Head #8 Screw
2 used
in this step
7/8” Truss Head Machine Screw
2 used
in this step
Cam
4 used
in this step
5/8” Phillips Flat Head #5 Screw
ILLUSTRATION 4D
ILLUSTRATION 4F
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The “L” brackets are attached to the Glide Support using the large slot in the “L” bracket.
STEP 5
Glide Support Assembly
Front
The Hole will be used to attach the table top.
Top of “L” Bracket should be even with the top of the glide support
Left Side
1 1/4” #8
5/8” #7
Flush with back
5/8” #7
Right Side
Front
5/8” #7
Flush with back
Note: Glide holes sometimes change, just make
sure the cabinet glides are ush with the back
of the glide supports & pilot holes will line up only 2 holes are used!
The glides look almost alike;
however, they are stamped
CR for cabinet right and CL
for cabinet left.
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STEP 6
A. Lay back panel at on a smooth surface
with holes up.
B. Attach side panels with 1 3/4” bolts and hex nuts.
After inserting bolt(s) through the holes in the side
panels and through the holes in the long edges of the
back panel, place a hex nut on the tip of your nger,
align nut with bolt and tighten.
C. Look ahead to step 8 which shows side panels
attached to back panel.
NOTE: Back panel is ush with bottom of
side panels.
Inside Brace
Side Panel Leg
4 Used
in this step
1 3/4” Phillips Flat Head Bolt (8)
4 Used
in this step
10-24 Hex Nut (8)
Hex Nut
Nut Access Hole
STEP 7
A. Invert table top on a
smooth at surface and
make a large X mark over
each of the 4 inside pilot
holes in the bottom. Make
marks about 1 1/2” long.
These marks will help you
align the cabinet with the
pilot holes.
Outer holes will not be used.
Countersunk Hole in Leg
( disk goes in this hole to
hide bolt head! )
FRONT
use the inside set of holes
BACK
Page 8
4 Used in this step
1” Long 3/16” DIA. Steel Pin
4 Used in this step
5/8” Phillips Head #7 Screw
STEP 8
Attach Side/Back Assembly To
Table Top/Tap Bottom Shelf Pins
Into Side Panels
A. Turn the side/back assembly upside
down (invert) on top of the inverted table
top.
B. Using the X marks as a guide, insert
the tips of the screws into the pilot holes
through “L” bracket slots in the unit top
and nger tighten. When all 4 screws are
properly aligned, tighten down.
D. Tap two 1” pins into EACH side
panel. These pins will hold the bottom
shelf. See illustration 8.
PIN
PIN
ILLUSTRATION 8
STEP 9
Attach Top Front Brace
A. Take the top front brace (with
magnet block), insert the pins in
the brace ends into the slits on the
inside of the front legs and slide
down until the brace is aligned with
holes in leg as illustrated. Secure
with bolts/nuts.
2 used
in this step
Hex Nut
2 used in
this step
1 3/4” Phillips Flat Head Bolt
Insert Brace Pins Here
Glide Suport
Assembly
ILLUSTRATION 9
1 1/4” #8 Bolts
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STEP 10
3/16” Flat Washer
2 used in
this step
10-24 Hex Nut
2 Used
in this step
Attach Spice Rack to Side Panel
Attach the spice rack to either side using
1” #8 screws into pilot holes in top shelf.
Place washer over screws rst.
2 used in this step
PHILLIPS FLAT HEAD 1” #8 SCREW
3/16” Flat Washer
STEP 11
Attach Tower Bar to Side Panel
Attach the handle/towel bar to the
other panel with 1” #8 screws and
washers from inside cabinet.
Phillips Flat Head
1” #8 Screw
2 used in
this step
2 used in
this step
3/16” Flat Washer
STEP 12
Install Doors/Bottom Front Brace
A. Install doors by inserting pins in the door tops
into the holes in the top front brace.
B. Place one washer on each of the
door pins in the door bottoms.
C. Take the bottom front brace, align
pins in door bottoms with holes along
top edge of brace (are washers on pins??) and
secure brace with 1 3/4” bolts/hex nuts as before.
Bottom brace should be ush with bottom of legs.
3/16” Flat Washer
2 Used
in this step
10-24 Hex Nut
2 Used
in this step
2 used in this step
PHILLIPS FLAT HEAD 1” #8 SCREW
1 3/4” Phillips Flat Head Bolt
2 Used in this step
ILLUSTRATION 10
Page 10
Magnet
5/8” Pan Head Screw
2 Used
in this step
STEP 13
5/8” Pan Head Screw
2 Used
in this step
Magnet
5/8” Pan Head Screw
2 Used
in this step
Attach Magnet to Magnet Block
A. Stick magnet to magnet plate on right door.
B. With left door open, close the right door. The magnet should be positioned over the wooden block
on the bottom of the top front brace. Hold the magnet in place with your thumb, and open the right
door. The magnet will be in the correct position on the block. Mark with a pencil.
C. Secure magnet with the two round head screws
in the magnet packet. Center screws in the slot in
the magnet. This will allow adjustment later,
if needed.
ILLUSTRATION 13
STEP 14
Install Casters
A. Insert and tap caster sockets with a
hammer until the teeth grab the wood.
DON’T POUND SOCKET FLAT OR
CASTER SHAFT WILL NOT ENTER.
B. Insert casters and seat by pushing
straight downward with the heel of your
hand, or tap into place with a hammer.
Don’t be afraid to give them a good
downward whack on the solid metal part
of the caster!
Note: Locking wheels usually go on the
front!
ILLUSTRATION 14
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STEP 15
Install Shelves/Disks
A. Upright unit and insert drawer. If
drawer front hits the top front brace,
tap brace down. Take bottom shelf
(no edge banding) and place it on
the set of back pins as shown. Close
doors and shelf will drop into place.
DO NOT FORCE!
B. Tap two 1” pins into each side
panel to hold middle shelf, making
sure the pins on both sides are in the
same relative position. To remove a
pin, use pliers or a claw hammer.
C. Place middle shelf, edge banding
out, on pins.
D. Once drawer t is correct,
re-tighten screws and insert wooden
disks into sides.
Edge
Banding
STEP 16
Assemble Backsplash
Attach the backsplash to the back
edge of the table top with 1 1/4” #8
screws in three places as shown.
4 used in
this step
1” LONG 3/16” DIA. STEEL PIN
3 used
in this step
1 1/4” #8 PHILLIPS FLAT HEAD SCREW
Page 12
For continued beauty and long life of your
Catskill Craftsmen cart, we recommend
Catskill Craftsmen’s Butcher Block Oil.
Our Butcher Block Oil is available directly from Catskill Craftsmen’s factory. For
one eight ounce (8 . oz.) bottle, which
is sufcient for two applications, simply
send $6.95 along with the completed
coupon to the address below. Visit us
online at www.catskillcraftsmen.com to
browse our assortment of butcher block
care products. Visa and Mastercard are
accepted online .
BUTCHER BLOCK OIL COUPON
Please send me______# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $6.95
per bottle. My check or money order is
enclosed for a total of $____________.
Item code: 51524
Name _______________________________
Address _____________________________
City ________________________________
State ___________ Zip ________________
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
Please make checks payable to Catskill Craftsmen
Inc. 15 West End Ave., Stamford, NY 12167-1296
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