Catskill Craftsmen 2008 User Manual
Assembly Instructions
Model 2008
The Grand Island with Wine Rack
GENERAL:
1. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same
day! You may also email us info@catskillcraftsmen.com.
2. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website for assembly tips and videos.
3. Tools required: Phillips screwdrivers, medium and small; medium at blade screwdriver and a hammer.
4. This unit uses the Bastion System; a simple yet rugged compression fastening system. We have a
video online at www.catskillcraftsmen.com illustrating the proper installation of this system.
5. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.
CABINET PARTS MODEL 2008
Drop Leaf (1)
P/N DL-2007
Table Top (1)
P/N TT-2007
Drawer Front (1)
P/N DF-2007
21 15/16 x 9 x 3/4
Drawer Back (1)
P/N DBK-2007
21 1/8 x 7 x 3/4
Front Right/Back Left Legs (2)
P/N L-2007FR/BL
Front Left/Back Right Legs (2)
P/N L-2007FL/BR
Wine Rack Pipes (7)
P/N WRP-2008
15 7/8 x 5/8
Glide Support Braces (2)
P/N GS-2007
13 x 2 x 3/4
Drawer Side Left (1)
P/N DS-2007L
14 x 7 x 3/4
Drawer Bottom (1)
P/N DBOT-2007
20 1/4 x 14 5/8 x 5.2 mm
Drawer Side Right (1)
P/N DS-2007R
14 x 7 x 3/4
Top Back Brace (1)
P/N B-2007/TB
22 1/8 x 7 3/4 x 3/4
Top Side Braces (2)
P/N B-2007/TS
13 x 9 x 3/4
Wine Rack Braces (2)
P/N WRB-2008
22 1/8 x 1 1/2 x 3/4
Shelf (1)
P/N SS-2007
HARDWARE MODEL 2008
(Used to attach
hinges/supports)
5/8” Phillips Flat Head #8 Screw (26)
(used on “L” Bracket)
5/8” Phillips Flat Head #6 Screw (8)
1 1/4” Phillips Flat Head #8 Screw (12)
3/4” Long 3/16” DIA. Steel Pin (16)
(used to attach glides)
7/16” Pan Head #6 Screw (8)
L-Bracket (4)
DRAWER HANDLE - 17 7/8” CHROME TUBE SET (1)
(TUBE/PIPE, PIPE HOLDER, SET SCREWS
SIDE HANDLE - 13” CHROME TUBE SET (2)
(TUBE/PIPE, PIPE HOLDER, SET SCREWS
P/N DHDL-2007
P/N SHDL-2007
Drop Leaf Support (2)
Bastion Set Screw (16)
Bastion Post (16)
Bastion Barrel Nut (16)
Caster Socket (4)
Hinge (3)
Locking Wheel Caster (2)
Non-Locking Wheel Caster (2)
14” FULL EXTENSION GLIDE SET (1)
P/N GLIDE - 2007
1. The Bastion fastening system consists of a steel post (threaded on one end with a
TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS
hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with
threaded open end & holes through the sides); and a Set Screw (Phillips slot on one end,
pointed on the other)
Illustration Bas. 1
2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post
with hole in wood, tap on slotted end with hard hammer until threads enter, then tighten
down using a flat head screw driver or the provided allen wrench (See the Illus. Bas. 3 for
alternate seating methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS
IT WILL STRIP THE POST HOLE. C) When solid shaft of Post hits wood, back out
approximately ½ turn until the hole in the posts is properly aligned as per step by step
directions. For example: the holes in the posts on the inside of the drawer front will be
parallel with the long length of the drawer front when properly seated.
3. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out.
The small notches on either side of the nut opening, indicate the location of the holes
through the sides of the nut. B) Insert the posts through the end of the braces (or drawer
sides); through the holes in the sides of the nut. When properly aligned, you will see the
hole in the post inside the barrel nut. Post hole should be slightly off-center toward the wood.
4. Insert the Set Screw into the threaded end of the nut and tighten down. The tip of the Set Screw will seek the center of
the hole in the Post as it is tightened down, forcing the Nut toward the main shaft of the Post. This is what tightens the
wooden parts together. Set screws should thread easily – DON’T CROSS THREAD! If Set Screw doesn’t thread easily,
check position of the hole in Post.
Post needs to be screwed deeper.
WRONG!
RIGHT!
5. If the wooden parts are not tight against each other, the Post needs to be screwed a half turn at a time until wood joints
are tight.
Illustration Bas. 2
Step 1
Step 2
Illustration Bas. 3
Allen Wrench Provided
See video on our website!
If you have any questions regarding assembly or missing or damaged
parts, call our customer support number:
607-652-7321 or 888-732-7321.
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