Catskill Craftsmen 1582 User Manual

CRAFTSMEN, INC.

Assembly Instructions

Model 1582

A. These units are Ready-To-Assemble. Catskill uses positive fastening methods such as wood
screws and in some places hidden Bastion Fasteners. You will need some standard household tools:
hammer and screwdriver. A power screwdriver is recommended . Where possible, we have packaged
some of the screws in separate labeled packages. To keep hardware separate after packets are
open, we suggest you place each type of screw into separate containers. Note labels for screws and
when they are to be used in assembly in the instructions.

B. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.

C. A friend is recommended to assist with assembly as this will ease the process. Some of the parts
are large and awkward to hold in place and an extra pair of hands will help.

Model 1582

Parts List Model 1582

Back Panel (1)

P/N BP-1582

Top Front Brace (1)

P/N B34 1/4 / 2 1/2 /TOP-1582

Bottom Front Brace (1)

P/N B34 1/4 / 2 1/2 /BOT-1582

Left Side Panel (1)

P/N LFT/SP/HDL-1582

Top Right Drawer Side (1)

P/N Top DS-1582/R

Top Left Drawer Side (1)

P/N Top DS-1582/L

Right Side Panel (1)

P/N RGHT/SP/HDL-1582

Top Drawer Front (1)

P/N DF-1582

Top Drawer Back (1)

P/N DBK-1582

Top Drawer Bottom (1)

P/N TDB-1582

Stemware holder (4)

P/N STEM-1582

Drop Leaf (1)
P/N DL-1582

Door (1)

P/N Dr-1582

Table Top (1)
P/N TT-1582

Middle Shelf (1)

P/N MS-1582

Bottom Shelf (1)

P/N BS-1582

Glide Support (2)

P/N GLDSUP-1582

(left side view)

Center Divider (1)

P/N DIV-1582

Wine Rack Front Brace (3)

P/N WRFB-1582

Wine Rack Back Brace (3)

P/N WRBB-1582

Wine Rack Dowel (18)

P/N WRD-1582

Wine Rack Side Brace (6)

P/N WRSB-1582

Hardware List Model 1582

To ease assembly, sort and count the hardware before getting started.

1 3/4 Phillips Flat Head Bolt (8)

Nickel Handle (3)

1 1/4 Phillips Flat Head #8 Screw (28)

1 Phillips Flat Head #8 Screw (4)

5/8 Phillips Flat Head #8 Screw (20)

5/8 Phillips Flat Head #7 Screw (4)
Bundled and labeled separately.

10-24 Hex Nut (8)

5/8 Wooden Disk (8)

3/16 Flat Washer (7)

Bastion Post (8)

L Bracket (4)

Bastion Set Screw (8)

Bastion Barrel Nut (8)

Drawer

5/8 Phillips Flat Head #6 Screw (8)

5/8 Phillips Flat Head #5 Screw (4)
Bundled and labeled separately.

3/8 Phillips Pan Head #6 Screw (30)

1 Truss Head Machine Screw (6)

1 1/2 Long 3/16 DIA. Steel Pin (2)

1 Long 3/16 DIA. Steel Pin (8)

3/4 Long 3/16 DIA. Steel Pin (12)

Full Extention

Drawer Glide (3 Sets)

P/N Drop Leaf Support (2)

Towel Bar Post (4)

Cabinet

Drawer Glide (1 Set )

Hinge (2)

Caster Socket (4)

Magnet (1)

Bundled with screws used for attaching to cart.

Magnet Plate (1)

Locking Wheel

Casters (2)

Polished Nickel Towel Bar (2)

Casters (2)

Wheel

STEP 1A

IMPORTANT - There is a right and a left side panel. Lay them out as shown below in Illustration 1. Pay close attention
to the glides, that they are properly positioned when attaching to the side panels. See step 1B for specific instructions
on the full extention glides. Duplicate the assembly process for the Glide Supports, top Glides and L brackets on each
side panel. Note the proper direction of the glides.

8 Used
in this step

1-1/4 Phillips Flat Head #8 Screw

8 Used
in this step

5/8 Phillips Flat Head #7 Screw

5/8 #7 Screw

TOP TOP

1 1/4 #8 Screw

4 Used
in this step

5/8 Phillips Flat Head #6 Screw

9 Used
in this step

3/8 Phillips Pan Head #6 Screw

5/8 #6 Screw

L bracket

Glide Support

Top Drawer Glide

Left Side Panel

3/8 #6 Pan Head
Screw

Right Side Panel

ILLUSTRATION 1A

STEP 1B IMPORTANT - Please read these instructions carefully!

1. Remove the drawer side section of
the glide by pressing the black lever and
sliding the steel inner glide section all
the way out of the glide assembly. Set
this inner section aside as it will be used
later on the wine rack braces.

2. Next, identify the holes to be used for
attaching each glide to the side panel.
IMPORTANT as shown below, the full
extention glides are only attached to the
right side panel and the center divider
as seen in step 6.

Attach glides using 3/8 #6 pan head

screws. But do not tighten down the
screws. You must attach the back
panel in the next step, then shift the
glides all the way back so they are
flush with the back panel before
tightening into place. This will insure
that they are all even.

Face of
Glide

Use these three (3) holes to attach the glide to the side panel.

Backside
of Glide

FRONT OF CART

TOP

Press this lever then slide the
inner glide section out of the
glide assembly.

This edge will attach to

back panel in Step 7.

ILLUSTRATION 1B

TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS

1. The Bastion fastening system consists of a steel post (threaded on one end with a hole
through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded open
end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on the
other)

2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post with
hole in wood, tap on slotted end with hard hammer until threads enter, then tighten down using
a flat head screw driver or the provided allen wrench (See the Illus. Bas. 3 for alternate seating
methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT WILL STRIP THE
POST HOLE. C) When solid shaft of Post hits wood, back out approximately ½ turn until the
hole in the posts is properly aligned as per step by step directions. For example: the holes in
the posts on the inside of the drawer front will be parallel with the long length of the drawer
front when properly seated.

3. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out. The
small notches on either side of the nut opening, indicate the location of the holes through the
sides of the nut. B) Insert the posts through the end of the braces (or drawer sides); through
the holes in the sides of the nut. When properly aligned, you will see the hole in the post inside
the barrel nut. Post hole should be slightly off-center toward the wood.

4. Insert the Set Screw into the threaded end of the nut and tighten down with a hand
screwdriver or allen wrench*. DO NOT USE A POWER SCREWDRIVER TO TIGHTEN THE
SET SCREWS. The tip of the Set Screw will seek the center of the hole in the Post as it is
tightened down, forcing the Nut toward the main shaft of the Post. This is what tightens the
wooden parts together. Set screws should thread easily  DONT CROSS THREAD! If Set
Screw doesnt thread easily, check position of the hole in Post.

Illustration Bas. 1

WRONG!

Post needs to be screwed deeper.

WRONG!

Post needs to be backed out.

CORRECT!

Set screw secures post properly.

5. If the wooden parts are not tight against each other, the Post needs to be screwed a half
turn at a time until wood joints are tight.

Illustration Bas. 2

Step 1

Step 2

* NOTE: Some set screws have Phillips Heads, others may have hex heads. When Hex heads
are used, we will supply the allen wrench.

Illustration Bas. 3

ALTERNATIVE METHODS

FOR SEATING POSTS

If you have any questions regarding assembly or missing or damage

parts, call our customer support number:

607-652-7321 or 888-732-7321.

Customer Support hours are 8am-5pm Mon. - Fri. Eastern Time zone.