Catskill Craftsmen 1580 User Manual

CRAFTSMEN, INC.
Assembly Instructions
Model 1580
Deluxe Wine Island with Drop Leaf
GENERAL:
1. You have purchased model 1580. Overall dimensions of an assembled unit is 33 wide x 27.5 deep (with drop leaf up) x 34.5 high. This cart is made of the finest Northeastern Hardwood and matching veneer.
2. Should you need assistance or need to replace a damaged or missing part, DO NOT RETURN THE UNIT TO THE STORE where you purchased it, simply give us a call at 607-652-7321 from 7:30 - 4:00 PM Eastern time and well send you the prepaid part via UPS usually that same day! Please have model number and part description ready when you call. You can also make a parts request on our website: www.catskillcraftsmen.com/customer_service
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is very easy if you read and follow the instructions step by step.
4. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver and hammer.
CABINET PARTS
TOP
P1
Handle Side Panel (2)
TOP
P3
Back Panel (1)
Drawer Bottom (1)
D1
Drawer Front (1)
Drop Leaf (1) Table Top (1)
B2
Bottom Brace (1)
B1
Top Brace (1)
Drawer Back (1)
D4
Drawer Side Left (1)
Table Top Stick (2)
Drawer Dowel (1)
Wine Rack Front Brace (3)
Wine Rack Back Brace (3)
T2
D7
D2
D3
Drawer Side Right (1)
Stemware Holder (5)
Wine Rack Dowel (24)
Wine Rack Side Brace (6)
CABINET HARDWARE
1-3/4 Phillips Flat Head Machine Screw (8)
Hinge (2)
1-1/2 Phillips Flat Head #8 Screw (2)
1-1/4 Phillips Flat Head #8 Screw (24)
1 Phillips Flat Head #8 Screw (5)
1 Truss Head Machine Screw (2)
5/8 Phillips Flat Head #8 Screw (20)
3/8 Pan Head #8 Screw (30)
3/4 Long 3/16 DIA. Steel Pin (9)
Cam Posts (2)
Cam (2)
Towel Bar Post (4)
Bastion
Set Screw (6)
5/8 Wooden
Plug (8)
10-24 Hex Nut (8)
Bastion
Barrel Nut (6)
Bastion Post (6)
Locking Wheel Caster (2)
Drop Leaf Support (2)
Caster Socket (4)
Non-Locking Wheel Caster (2)
Nickel
Handle (1)
Polished
Nickel Towel
Bar (2)
Full Extention
Wine Rack
Glides (6)
STEP 1
Attach TableTop Support Stick to the side Panel using 1-1/4 Phillips flat head #8 screws. Make sure the counter sunk holes face out and down on the support stick when assembling. Repeat for other side panel.
Repeat to other Side Panel
1-1/4 #8 Screw
T2
P2
4 Used in this step
1-1/4 Phillips Flat Head #8 Screw
STEP 2 - IMPORTANT - Please read these instructions carefully!
1. Remove the wine rack shelf section of the glide by pressing the black lever and sliding the steel inner glide section all the way out of the glide assembly. Set this inner section aside as it will be used later on the Wine Rack Shelf.
2. Next, identify the holes to be used for attaching each glide to the side panel. IMPORTANT it is at this point that you determine front, back left and right of the assembled cart. Note that the glide must extend out towards the front of the cart, therefore, select a right side panel, and make sure all glides are attached to the cart so they extend in the same direction.
Face of Glide
Press this lever then slide the inner glide section out of the glide assembly.
Attach glides using 3/8 #8 pan head
screws. But do not tighten down the screws. You must attach the back panel in the next step, then shift the glides all the way back so they are flush with the back panel before tightening into place. This will insure that they are all even.
Repeat for the left side panel making sure that the glides extend in the correct direction. When properly attached, the side panels should appear to be mirror images of each other.
Properly attached wine rack glides.
18 Used in this step
3/8 Pan Head #6 Screw
Use these three (3) holes to attach the glide to the side panel.
Backside of Glide
FRONT OF CART
This side will attach to back
panel in the next step.
STEP 3
A. Attach the Towel bars to the side panels using 1-1/4 #8 screws.
B. Lay back panel flat on a smooth surface with holes up.
C. Attach side panels to the back panel with 1-3/4 machine screws (bolts) and hex nuts. After inserting bolts thru the holes in the side panels, thru the holes in the long edges of the back panel, place a hex nut on the tip of your finger, align nut with bolt and tighten. MAKE SURE THE GLIDES EXTEND OUT THE FRONT SIDE OF THE CART.
D. Look ahead to step 5 which shows side panels attached to back panel.
1 1/4 Screw
IMPORTANT NOTE:
Back panel is flush with bottom of side panels. Back panel is 1 shorter than side panels which leaves gap for drop leaf supports at the top.
REMEMBER TO MAKE SURE THE GLIDES EXTEND OUT THE FRONT SIDE OF THE CART.
Towel Bar Post
1 3/4 Machine Screw
1 3/4 Phillips Flat Head Bolt
Nut
4 Used in this step
Towel Bar
4 Used in this step
1-1/4 Phillips Flat Head #8 Screw
4 Used in this step
10-24 Hex Nut
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