Catskill Craftsmen 1529 User Manual

Page 1
CRAFTSMEN, INC.
Assembly Instructions
Model 1529
Cuisine Cart Deluxe
GENERAL:
1. You have purchased model 1529. Overall dimensions of an assembled unit is 21” x 15 1/4” x 34”
2. Should you need assistance or need to replace a damaged or missing part, DO NOT RETURN THE UNIT TO THE STORE where you purchased it, simply give us a call at 607-652-7321 from 7:30 - 4:00 PM Eastern time and we’ll send you the prepaid part via UPS usually that same day! Please have model number and part description ready when you call.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is very easy if you read and follow the instructions step by step.
4. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver and hammer.
Page 2
CABINET PARTS
T1
Cabinet Top(1)
T2
Table Top Stick (2)
TOP
TOP
P1 P2
D1
Drawer Front (1)
D2
Drawer Back (1)
D3
Drawer Side Right (1)
D4
Drawer Side Left (1)
Side Panel (2)
D6
Drawer Dowel (1)
D7
Door Spacer (1)
B2
Bottom Brace (1)
B1
Middle Brace (1)
Back Panel (1)
D8 D9
Left Door (1)
Right Door (1)
BS
Bottom Shelf (1)
Middle Shelf has edge banding
MS
Middle Shelf (1)
D5
Drawer Bottom (1)
Page 3
CABINET HARDWARE
1 3/4” Phillips Flat Head Machine Screw (8)
1 1/4” Phillips Flat Head #8 Screw (12)
3/16” Flat Washer (2)
Cam (2)
5/8” Phillips Flat Head #8 Screw (3)
1/2” Truss Head Machine Screw (2)
1 1/4” Truss Head Machine Screw (2)
1 1/2” Long 3/16” DIA. Steel Pin (4)
1” Long 3/16” DIA. Steel Pin (8)
3/4” Long 3/16” DIA. Steel Pin (4)
included in
magnet pack
5/8” Pan Head Screw (2)
10-24 Hex Nut (8)
Cam Posts (2)
Cup Handle (1)
Door Knob (2)
5/8 Wooden Disk (8)
included in
magnet pack
1/2” Phillips Flat Head #4 Screw (1)
Magnet (1)
Magnet Plate (1)
included in
magnet pack
Locking Wheel Caster (2)
Caster Socket (4)
Non Locking Wheel Caster (2)
Page 4
STEP 1
Repeat to other Side Panel
1 1/4” #8 Screw
1” Steel Pin
T2
P1
T2
STEP 2
P1
P1
P1
Nut
P2
1 3/4” Machine Screw
Page 5
STEP 3
P2
P1
P1
1 1/4” Screw
T1
Page 6
STEP 4
A. Attach the drawer back to the drawer sides with four 1 1/4” #8 screws. Make sure parts are aligned as in illustration 4A. B. Insert drawer bottom into the slots in the drawer sides, best side to inside of drawer. Slide down until seated in the slot in the drawer back. See illustration4B. C. Screw the cam posts into the two outside holes on the inside face of the drawer front until seated. Only 3/8” of this post goes into the wood, leaving the 4 guide rings/head exposed. See illustration 4C. D. Insert the posts into holes in the drawer sides until seated against the front end of the drawer sides. Insert cams so that slot in the cam fits over the post and turn with Phillips screwdriver until seated. Don’t over-torque! See illustration 4D. E. Attach drawer handle with the two 1/2” handle screws ( no illustration ).
D2
D3 D4
ILLUSTRATION 4A
D2
D1
ILLUSTRATION 4C
Below line in wood
Cam Posts (2)
4 used in this step
1 1/4” Phillips Flat Head #8 Screw (14)
2 used in this step
1/2” Truss Head Machine Screw (6)
D3
D5
ILLUSTRATION 4B
D2
D4 D3
D5
D4
Cam (2)
2 used in this step
D1
ILLUSTRATION 4D
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STEP 5
STEP 6
1 1/4” Machine Screw
1 1/2” Pin
Magnet Plate
D6
D1
Place drawer in position
5/8” #8 Screw
1/2” #4 Screw
D7
D9 D8
Door
Knob
Door assembly
Page 8
STEP 6
STEP 7
B2
B1
3/4” Pin
Install 3/4” pins in brace ends
B1
Nut
1 3/4” Machine Screw
Page 9
STEP 7
B2
Washer
1 3/4” Machine Screw
D9
D8
B1
Page 10
STEP 8
B2
D9
B1
A. Stick magnet to magnet plate on right door. B. With left door open, close the right door. The magnet should be positioned over the wooden block on the bottom of the top front brace. Hold the magnet in place with your thumb, and open the right door. The magnet will be in the correct position on the block. C. Secure magnet with the two round head screws in the magnet packet. Center screws in the slots in the magnet . This will allow adjustment later, if needed. NOTE: No pilot holes in block, as softwood!
D8
2 Used in this step
5/8” Pan Head Screw (2)
Magnet (1)
Page 11
STEP 9
MS
BS
Page 12
STEP 10
Page 13
STEP 11
5/8” Wooden disk
Tap in the 5/8” wooden disks. If you are afraid of marring the disks, you can cover them with a piece of paper.
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013013
For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmen’s Butcher Block Oil. If you would like to purchase Butcher Block Oil directly from Catskill Craftsmen’s factory, we offer a reduced price. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $6.95 along with the completed coupon to the address below or visit us online at www.catskillcraftsmen.com for other ordering options.
Catskill Craftsmen, Inc.
CRAFTSMEN, INC.
15 West End Ave.
Stamford, NY 12167-1296
CRAFTSMEN, INC.
BUTCHER BLOCK OIL COUPON
Please send me _____# of bottle(s) of the Catskill Craftsmen Butcher Block Oil at $6.95. My Check or Money Order is enclosed for a total of $______________. Item Code: 1529
NAME _____________________________________
ADDRESS __________________________________
__________________________________________
CITY ______________________________________
STATE _________________________ ZIP _______ Please make checks payable to: Catskill Craftsmen Inc. 15 West End Ave. Stamford, NY 12167-1296
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