Catskill Craftsmen 1480DOR User Manual
Assembly Instructions
Model 1480DOR
Empire Island
GENERAL:
1. You have purchased model 1480DOR.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F
at 607-652-7321 from 7:30 am - 4:30 pm Eastern and we’ll send you the prepaid part via UPS usually
that same day! You may also email us: info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website for assembly tips and videos:
www.catskillcraftsmen.com
4. The only tools needed are a hammer, a small and a medium Phillips head screwdriver and a medium
at blade screwdriver. A pencil is also needed. A power screwdriver will speed assembly, but is not
required. Place a few drops of vegetable oil on the threads of wood screws before screwing into the
solid hardwood parts.
5. Glides are sometimes pre-packed with screws. These are not used.
6. Instructions (left/right, top/bottom) are given as you face an assembled unit.
CABINET PARTS
Not To Scale
BOTTOM VIEW
(1) Table Top-1480
44” x 26” x 1 1/4”
BOTTOM VIEW
(2) Pull Out Cutting Board Tops
22” x 19 1/2” x 3/4”
(1) Bottom Shelf-1480
39 3/16” x 22 1/8” x 7/16”
(1) Middle Shelf-1480DOR (Edge Banded)
39 3/16” x 21 7/16” x 7/16”
(1) Drawer Bottom-1480
31 9/16” x 21 3/4” x 1/4”
(2) Side Panel Inserts-1480
20 9/16” x 22 11/16” x 1/4”
(2) Right Leg-1480DOR
32 1/2” x 4” x 7/8”
(Inside View)
(2) Left Leg-1480DOR
32 1/2” x 4” x 7/8”
(Inside View)
(1) Top Back Brace-1480DOR
33 7/16” x 7 3/8” x 3/4”
(Inside View)
(1) Top Front Brace-1480DOR
33 7/16” x 2” x 3/4”
(Inside View)
(4) Cutting Board Glide Support-1480DOR
19” x 3/4” x 3/4”
(Inside View)
(4) Cutting Board Side Rail-1480DOR
18” x 1 1/4” x 3/4”
(Inside View)
(2) Cutting Board Front-1480DOR
21 3/4” x 2” x 3/4”
(Inside View)
(2) Top Side Brace-1480DOR
22 1/4” x 5 1/8” x 3/4”
(Inside View)
(2) Front/Back Bottom Brace-1480DOR
33 7/16” x 2” x 3/4”
(Inside View)
(1) Left Drawer Side-1480DOR
21 1/4” x 4 3/8” x 3/4”
(Outside View)
(1) Right Drawer Side-1480DOR
21 1/4” x 4 3/8” x 3/4”
(Inside View)
(1) Drawer Front-1480DOR
33 1/4” x 5 3/16” x 3/4”
(Inside View)
(4) Mid/Bot Side Brace-1480DOR
22 1/4” x 2 1/4” x 3/4”
(Inside View)
(2) Drawer Glide Support-1480DOR
22 1/4” x 1 1/2” x 3/4”
(Outside View)
(1) Drawer Back-1480DOR
32 7/16” x 4 3/8” x 3/4”
(Outside View)
(2) Right Door -1480DOR
22 1/4” x 16 5/8” x 3/4’
(Inside View)
(2) Left Door-1480DOR
22 1/4” x 16 5/8” x 3/4”
(Inside View)
HARDWARE
1 3/4” Phillips Flat Head Bolt (12)
MSKRU M5-25 For Handles (16)
(Drawer Back &
Cutting Board Glide Support)
1 1/4” Phillips Flat Head #8 Screw (12)
(Attaches Cutting
Board Side Rails)
1 3/4” Phillips Flat Head #8 Screw (12)
(Attaches Cutting
Board Fronts)
2 1/2” Phillips Flat Head #8 Screw (6)
5/8 Wooden
Disk (12)
Note: Not to scale
18” Full Ext Glide Sets (3)
1/2” Flat Washer (16)
10-24 Hex
Nut (12)
Allen Wrench
Bar Handle (8)
”L” Bracket Screws
5/8” Phillips Flat Head #6 Screw (8)
Glide Screws
7/16” Phillips Pan Head #6 Screw (24)
3/4” Long 3/16” DIA. Steel Pin (20)
(Brace Ends and Glide Suports)
1 1/2” Long 3/16” DIA. Steel Pin (18)
(Shelf Supports and Doors)
MAGNET PACK
Magnet (4)
Magnet Plate (4)
Bastion Post (10)
“L” Bracket (4)
Bastion
Set Screw (10)
Caster Socket (4)
Bastion
Barrel Nut (10)
1/2” Phillips
Flat Head
#4 Screw (4)
5/8” Pan Head
Screw (8)
Caster with Stops (2) Caster (2)
1. The Bastion fastening system consists of a steel post (threaded on one end with a hole
TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS
through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded
open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on
the other)
2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post
with hole in wood, tap on slotted end with hard hammer until threads enter, then tighten
down using a flat head screw driver or the provided allen wrench (See the Illus. Bas. 3 for
alternate seating methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT
WILL STRIP THE POST HOLE. C) When solid shaft of Post hits wood, back out
approximately 1 turn until the hole in the posts is properly aligned as per step by step
directions. For example: the holes in the posts on the inside of the drawer front will be
parallel with the long length of the drawer front when properly seated.
3. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out.
The small notches on either side of the nut opening, indicate the location of the holes
through the sides of the nut. B) Insert the posts through the end of the braces (or drawer
sides); through the holes in the sides of the nut. When properly aligned, you will see the hole
in the post inside the barrel nut. Post hole should be slightly off-center toward the wood.
Illustration Bas. 1
WRONG!
Post needs to be screwed deeper.
WRONG!
Post needs to be backed out.
4. Insert the Set Screw into the threaded end of the nut and tighten down. The tip of the Set
Screw will seek the center of the hole in the Post as it is tightened down, forcing the Nut
toward the main shaft of the Post. This is what tightens the wooden parts together. Set
screws should thread easily – DON’T CROSS THREAD! If Set Screw doesn’t thread easily,
check position of the hole in Post.
5. If the wooden parts are not tight against each other, the Post needs to be screwed a half
turn at a time until wood joints are tight.
Illustration Bas. 2
Step 1
Step 2
Illustration Bas. 3
Set screw secures post properly.
CORRECT!
Allen Wrench Provided
See video on our website!
If you have any questions regarding assembly or missing or damaged
parts, call our customer support number:
607-652-7321 or 888-732-7321.
Customer Support Hours are 8am-5pm Mon. - Fri. Eastern Time zone.
STEP 1
Push down on the black tab and pull out
Slide Out Cutting Board Assembly - Part 1
2 Pull Out Cutting Board Tops, 2 Cutting Board Fronts, 4 Cutting Board Sides.
Lay Pull Out Cutting Board Top on its
back so holes face up. Then attach
Counter Sink Up
the Cutting Board Front to the Top,
so that the counter sunk holes face up,
using 2 1/2” #8 screws (the curved edge
should face outward). Now attach the
Cutting Board Side Rails to the Top
so that the glide holes face out
and the counter sunk holes
face up, using 1 3/4”
#8 screws.
1 3/4” #8 Screws
STEP 2
Slide Out Cutting Board Assembly - Part 2
2 1/2” #8 Screws
Cutting Board Front
glide holes toward
the outside and
off center up
Tip: Dip screw tips in cooking oil
to ease turning into hardwood.
A. Take all of the glides and detach the inserts by fully extending the glides and pressing down on the
black tab and pulling them out.
B. Attach Glide Inserts to the sides of the Slide Out Cutting Boards using Two (2) 7/16” #6 Pan Head
Screws.
C. Attach Handles to the
Cutting Board Top
using M5-25 machine
screws. Glides should
be almost 1/8” to the front
Gets attached to the Drawer Side Gets attached to the Glide Support Brace
edge of the
Sides.
7/16” #6
Pan Head Screws
Note: Holes in glides sometimes vary.
about 1/8”
from drawer
front
Just make sure glides are about 1/8 inch
from front edge of the sides against inside
of Drawer Front.
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