CATSKILL 51533 Assembly Instructions Manual

Assembly Instructions
Model 51533
Mid-Sized Two Door Cart with Drop Leaf
GENERAL:
1. You have purchased model 51533.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is easy if you read and follow the instructions step by step. See our website www.catskillcraftsmen.com for assembly tips and videos.
4. The only tools needed are a hammer, a small and a medium Phillips head screwdriver and a medium at blade screwdriver. A pencil is also needed. A power screwdriver will speed assembly but is not required. Tip: Place a
few drops of vegetable oil on the threads of wood screws before screwing them into the solid hardwood pieces.
5. Glides are sometimes pre-packed with screws - these are not used.
CABINET PARTS 51533
Handle Side Panel (1)
P/N:SP/HDL-51533
TOPTO TP OP
Plain Side Panel (1)
P/N:SP/PL-51533
Back Panel (1)
P/N:BP-51533
Drawer Bottom (1)
P/N:DBOT-51533
Drop Leaf (1)
P/N:DL-51533
EDGE BANDING GOES OUT
13 3/8”
Table Top (1)
P/N:TT-51533
13 13/16”
Left Door (1)
P/N:DOR-51533/L
Right Door (1)
P/N:DOR-51533/R
Drawer Side Left (1)
P/N:DS-51533/L
Drawer Side Right (1)
P/N:DS-51533/R
Glide Support Sticks (2)
P/N: GLD SUP - 51533
Drawer Front (1)
P/N:DF-51533
Door Spacer (1)
P/N:DORS-51533
Drawer Back (1)
P/N:DBK-51533
Bottom Brace (1)
P/N:B-51533 BF
Middle Shelf (1)
P/N:MS-51533
Bottom Shelf (1)
P/N:BS-51533
Top Brace (1)
P/N:B-17 1/2-TF-51533
HARDWARE 51533
1 3/4” Phillips Flat Head Bolt (8)
(Used to attach
drawer back)
1 1/2” Phillips Flat Head #8 Screw (4)
(Used to attach
drawer front)
Cam Posts (2)
(Used to attach glide supports)
1 1/4” Phillips Flat Head #8 Screw (8)
(Used to attach towel bar)
1” Phillips Flat Head #8 Screw (2)
(Used to attach door handles)
7/8” Truss Head Machine Screw (6)
(Used to attach cabinet glides & “L” brackets)
5/8” Phillips Flat Head #7 Screw (12)
(Used on door spacer & drop leaf hardware)
Drawer
Cabinet
Drawer Glide (1 Set )
Caster Socket (4)
Nickel Handle (3)
Cam (2)
Hinge (2)
5/8 Wooden Disk (8)
5/8” Phillips Flat Head #8 Screw (23)
(Used on Drawer Glides)
5/8” Phillips Flat Head #5 Screw (4)
(Brace Pin)
3/4” Long 3/16” DIA. Steel Pin (4)
(Shelf Pin)
1” Long 3/16” DIA. Steel Pin (8)
(Door Pin)
1 1/2” Long 3/16” DIA. Steel Pin (4)
MAGNET PACK
5/8” #6 Pan Head Screw (2)
1/2” Phillips Flat Head #4 Screw (1)
Towel Bar Post (2)
L-Bracket (4)
Drop Leaf Support (2)
3/16” Flat Washer (4)
10-24 Hex Nut (8)
Magnet (1)
Magnet Plate (1)
Locking Wheel Caster (2)
Non-Locking Wheel Caster (2)
Polished Nickel Towel Bar (1)
5/8” #7 Screw
STEP 1
A. Decide which side to put the towel bar on. Attach a Glide Support Stick to the top of each Side
Panel using 1 1/4” #8 screws. The countersunk holes (reamed out) in the stick are positioned as in illustration 1 so that the glide holes are toward the lower edge. Sticks should be ush with top of
panel.
B. Attach the cabinet glide of the Drawer Glide to the Glide Support Stick using 5/8” #7 at head screws. Left glide to left Side Panel, right glide to right Side Panel. The glides look almost alike however, the right glide (as you face the cart) has a rolled lip at the top of the glide that keeps the
drawer glide wheel in place. Line up the holes in the glides so that the end with the wheel comes
ush with the front edge of the Table Top Stick.
C. Attach the “L” brackets to the top of the glide supports using 5/8” #7 screws. Use the slot, the side with the hole is used to attach the table top. The top of the “L” bracket should be even with the
top edge of the glide support stick.
Note: Glides are marked right/left with imprint behind wheel.
1 1/4” #8 Screw
TOP
TOP
5/8” #7 Screw
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