Cater-Wash Jolly Series Instruction Manual
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EN
INSTRUCTION MANUAL INDUSTRIAL DISHWASHER
INSTRUCTION MANUAL – FOR INSTALLER
- ENGLISH -
INDUSTRIAL GLASS AND DISHWASHER, UNDERCOUNTER
FOR EXCLUSIVE USE OF TECHNICALLY QUALIFIED PERSONNEL
Attention:
READ THESE INSTRUCTIONS CAREFULLY BEFORE PROCEEDING WITH THE INSTALLATION AND OPERATION
OF THE MACHINE.
ANY INSTALLATION, ALTERATION, OR MODIFICATION THAT DOES NOT MEET THE STANDARDS IN THIS
MANUAL MAY CAUSE A MALFUNCTION OR DAMAGE TO THE MACHINE. THE WARRANTY WILL NOT BE
CONSIDERED VALID AND THE COMPANY WILL NOT BE LIABLE IN THE EVENT OF INCORRECT USE, OR FOR
ANY DAMAGE CAUSED BY NEGLIGENCE OR FAILURE TO FOLLOW THESE INSTRUCTIONS.
1.1 Installation:
1.2 Modifications:
1.3 Defects and malfunctions:
1.4 Repairs and Spare Parts:
SUMMARY
The Installation must be performed only by authorised personnel and in compliance
with the laws in force and these instructions.
The manufacturer reserves the right to modify the equipment or the content of instructions, without prior notice.
In the event of a defect or malfunction, the main electricity supply and water supply
MUST be isolated not only in the machine but also at the wall.
The product should be serviced only by authorised personnel, with the use of original
spare parts.
DECLARATION OF CONFORMITY
EUROPEAN DIRECTIVE
2002/95/CE RoHS
General information, water supply
Installation and start up Electrical
connection
Control panel
Commissioning
Adjusting the dosing
Troubleshooting
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Page 03
Page 05
Page 06
Page 08
Page 09
Page 12
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EN
INSTRUCTION MANUAL INDUSTRIAL DISHWASHER
GENERAL INFORMATION
This dishwasher is in compliance with the provisions currently in force concerning safety. Improper use can cause damage to people
and / or property. Before starting the machine, read these instructions containing important information about installation and
safety. This manual is an integral part of the dishwasher and must be kept intact.
The dishwasher is only intended for professional use. It is designed for washing utensils (cups, plates, cups, bowls, trays, cutlery)
and in similar areas in the field of food and catering, and complies with international electrical and mechanical safety and EMC.
Personnel operating the machine must be regularly trained. Only trained personnel should use it. The dishwasher is not suitable for
use by minors and persons with reduced physical or sensory abilities, nor by people with psychological problems. The use of the
machine is permitted only to persons under the supervision of a responsible person. Do not allow children to play with the
dishwasher, there is the danger that they may become locked inside.
The manufacturer disclaims any liability for damage to persons or property caused by disregarding these instructions in the booklet, or by incorrect use, and by interference with any part of the dishwasher. Replace any defective parts with new original parts.
This is the only way that the manufacturer guarantees the observance of safety standards and the correct operation of the machi- ne.
Do not use the dishwasher as a ladder, or to support people, objects or animals. Leaning or sitting on the open door could cause it
to tip over and endanger people. Close the door to prevent people tripping over it. Before installing this appliance, check that no
damage is visible. Never operate a damaged machine—it can be very dangerous.
The dishwasher must be installed and repaired only by authorised personnel. Work performed incorrectly can cause serious hazards to the user, for which the manufacturer is not responsible.
The electrical safety of the machine is ensured only by a correct earth connection. It is very important to make sure that this
connection has been done correctly. If in doubt, have the system checked by a qualified technician. The manufacturer is not lia- ble
for any damages due to the absence of, or incorrect installation.
Observe the installation instructions contained in the installation manual. Prior to an electrical connection it is necessary to compare the technical data, voltage and frequency shown on the machine nameplate, with the mains supply. The electrical supply must
match the machine demands, otherwise the machine could be damaged. If in doubt, have the system checked by a qualified electrician.
Do not connect the machine to the mains with extensions because there is insufficient electrical security.
To perform the installation work, or any maintenance or repair, disconnect the machine from the mains. The machine is connec- ted
to the mains unless the isolating switch is off.
Be careful when handling chemical products! These products, such as detergent and rinse aid, can be corrosive or irritant. Follow
the safety regulations on the packaging! Wear goggles and gloves! Carefully follow the safety instructions provided by manufac turers. Do not inhale powder detergent. Ingesting detergent can cause burns to the mouth and throat and lead to suffocation.
After any work done to the water supply, you must purge the water pipes to the dishwasher, or you risk damaging the water inlet
valve.
The machine and the surrounding area should not be sprayed directly with a jet of water.
Do not open the door when the machine is operating. There is a DANGER of splashing with hot water and detergent. If you open
the door at the end of the programme take care not to touch the heating elements located on the bottom of the tank (danger of burns).
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EN
INSTRUCTION MANUAL INDUSTRIAL DISHWASHER
INSTALLATION AND START UP
The installation of the machine must be carried out only by qualified technical personnel, in accordance with these instructions and
in compliance with the regulations.
¨ Remove the packing and the polystyrene from the machine, and check for damage. If damaged they must be notified in
writing to the carrier. The packaging components (plastic bags, polystyrene foam, nails, etc.) must be kept away from
children and pets, as potential sources of danger. All materials used for packaging are compatible with the environment.
They can be stored safely, or be disposed of at an appropriate waste disposal center. The components of wood and cardboard can be disposed of in accordance with regulations. When disposing of the machine, to avoid dispersion in the environment; dismantling must be in compliance with current standards at the time.
¨ Check that the location of the installation allows for easy maintenance. In particular, check that there is no moisture, that
there are no heat sources in the vicinity and that there is an adequate exchange of air.
ATTENTION
The installation of the machine must comply with national and local regulations and by-laws.
¨ The manufacturer disclaims any liability for any direct or indirect damage to persons or property resulting from the viola-
tion of such laws.
¨ Before selecting the installation site, check the surrounding area for objects that could be damaged by water vapor or spla-
shes of washing solution, from the proximity of the machine.
¨ Open the door and remove the following equipment: dishwashing basket, cutlery basket, tube for inlet and outlet, rubber
feet, user manual and installation manual with a wiring diagram and certificate of conformity.
¨ Remove the four rubber feet and screw in the threaded holes in the bottom of the machine. The dishwasher must be stable
and level (use a level). Any irregularities in the floor can be compensated using the four adjustable feet.
¨ Connect the inlet hose, supplied to the appropriate solenoid valve nipple. Make sure you include the gasket seal.
¨ Attach the end of the water hose to the faucet with a 3/4" BSP male fitting. The valve must be installed in an easily acces-
sible location. Make sure that after installing the pipe is not crimped or crushed.
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EN
The dishwasher can be connected to the cold water system (minimum temperature + 5 ° C) or to the hot water system
(maximum temperature +50 ° C) with appropriate loading pipe to the standard EN 61770. For connection to the water
The results from the machine will always be best, if the incoming water supply to the machine uses pure water. Water that
contains hardness (calcium and magnesium, 150ppm or above) will lead to limescale deposits in the rinse jets, re- stricting
the water flow during rinsing and filling. This leads to poor results, detergent residues remaining on the ware, and a dull
finish. In addition, limescale will deposit on heating elements, shortening their life and increasing the amount of energy
required to heat the water. Therefore, the use of hard water in the machine will invalidate its warranty! For best results
use demineralised water. If this is not available, use a soft or softened water supply.
Soft water: 0-100 ppm Medium water: 100-200ppm Hard water: 200-300ppm
¨ The machine must be connected to water mains in accordance with current local regulations. The water must at least meet
the requirements for drinking water provided by the regulations. A high iron content in the water can cause rust on the
dishes and in the machine. If the chloride content in the water is greater than 100mg / l, it will significantly increase the
risk of corrosion. In certain regions the impurities of the water can cause mechanical problems. You should only use
purified water to run the dishwasher. The water inside the dishwasher is not drinkable.
INSTRUCTION MANUAL INDUSTRIAL DISHWASHER
ATTENTION!
mains use only new hoses. Old or used hoses must not be used.
¨ Verify that the mains pressure is not less than 2 bar (200 kPa) or greater than 4 bar (400 kPa).
¨ If the mains pressure is below 2 bar (200 kPa) a booster pump should be installed.
¨ In the event that the mains pressure is greater than 4 bar (400 kPa) it may be appropriate to install a water flow reducer,
provided, before the solenoid. With a flow reducer inserted, the maximum pressure is the one indicated on the inlet pi- pe.
¨ Using clamps, connect the drain discharge pipe on to the drain outlet. Make sure there are no kinks or bottlenecks in the
tubing before and after installation, also check that the drain is at a height lower than the external connector of the dishwasher.
¨ If the point of discharge is positioned at the same height, or higher than that of the bottom of the machine, a drain pump
will be required.
ATTENTION
The pipe must be fitted with a TRAP to avoid the possible return of unpleasant odors. The flow rate of outflow of the
waste system must be higher than that of the waste system of the machine.
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EN
INSTRUCTION MANUAL INDUSTRIAL DISHWASHER
ELECTRICAL CONNECTION
ATTENTION
The electrical connection of the machine and any additional equipment should be undertaken by licensed and qualified
electricians.
¨ The machine must be serviced with the values of power, voltage, frequency and protection as specified on the name
plate.
¨ Verify that the wiring network is designed device grounding and is present upstream of an isolating switch of overvolta-
ge category III to size (see EN 60204). This switch should be for the exclusive use of the dishwasher, and in the immediate vicinity of the machine, being easily accessed.
¨ Disconnect power at the general isolator, “OFF”
¨ Connect the power cable of the machine.
ATTENTION
The neutral wire must be correctly installed in the switch.
The connection to the dishwasher of the power cord and “Y” type. The power cord can be replaced only by autho
rized and qualified personnel or by the manufacturer.
¨ Connect the earth wire of the power cable to an efficient earth. The electrical safety of the machine is ensured only by a
correct earth connection.
¨ The equipment must also be included in an equipotential system whose effectiveness needs to be properly verified as
required by legislation. The connection is made via a screw marked with "EQUIPOTENTIAL" at the
back of the frame.
ATTENTION
The dishwasher can be considered “SAFE” only when the switch is turned off.
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EN
INSTRUCTION MANUAL INDUSTRIAL DISHWASHER
CONTROL PANEL
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3a2a 6a
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3a2a
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1a
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3a2a 6a
8a
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