Category 5 2700 PSI 2.5 GPM, 76512 Owner's Manual And Operating Instructions

10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China
76512
Rev 76512-
20100520
Owner’s Manual and Operating Instructions
2700 PSI – 2.5 GPM
PRESSURE WASHER
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
Table of Contents
Introduction ..................................... 1
Pressure Washer ....................................... 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 6
Pressure Washer ....................................... 6
Parts Included .......................................... 7
Assembly .......................................... 8
Remove the Pressure Washer from the
Shipping Carton ........................................ 8
Add Engine Oil ......................................... 8
Add Fuel .................................................... 8
Install the Hoses ....................................... 9
Attach the Pressure Gun ....................... 9
Connect to Garden Hose ....................... 9
Attach the Detergent Hose ................... 9
Operation ....................................... 10
Pressure Washer Location ...................... 10
Before Starting the Engine ..................... 10
Starting the Engine ................................. 10
High Pressure Wash ............................... 10
Pressure Adjustment .......................... 10
Adjusting the Spray Fan Angle ............ 11
Distance from Cleaning Surface .......... 11
Low Pressure Wash ................................. 11
Detergent Use ...................................... 11
System Flush ....................................... 12
Depressurize System .............................. 12
Operating Tips ........................................ 12
Stopping the Engine ............................... 12
Maintenance ................................... 13
Engine Maintenance ............................... 13
Oil ........................................................ 13
Spark Plugs ......................................... 13
Air Filter .............................................. 13
Cleaning .............................................. 14
Adjustments ........................................ 14
Maintenance Schedule ........................ 14
Pressure Washer Maintenance ............... 14
Cleaning Spray Nozzle ........................ 14
Storage ........................................... 15
Engine Storage ........................................ 15
Pressure Washer Storage ........................ 15
Winter Storage ........................................ 15
Specifications ................................. 16
Engine Specifications .............................. 16
Pressure Washer Specifications .............. 16
Fuel .......................................................... 16
Oil ............................................................ 16
Spark Plugs ............................................. 16
Valve Clearance ....................................... 16
Pressure Washer Parts Diagram ............. 17
Pressure Washer Parts List ..................... 18
Engine Parts Diagram ............................. 19
Engine Parts List .................................... 20
Troubleshooting ............................. 23
Warranty ........................................ 24
Warranty Qualifications .........................24
Repair/Replacement Warranty ..............24
Do not return the unit to the place of
purchase ..................................................24
Warranty Exclusions ...............................24
Normal Wear .......................................24
Installation, Use and Maintenance .....24
Other Exclusions .................................24
Limits of Implied Warranty and
Consequential Damage ...........................24
Contact Information ............................... 25
Address ................................................ 25
Customer Service ................................ 25
Technical Service ................................. 25
Notes .............................................. 29
Introduction
Introduction
Congratulations on your purchase of a Champion Power Equipment pressure washer. CPE designs and builds pressure washers to strict specifications. With proper use and maintenance, this pressure washer will bring years of satisfying service.
This Owner’s Manual contains important safety instructions and information. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Pressure Washer
This unit is a gasoline engine driven pressure washer. It is designed for use in cleaning with or without detergent and is suitable for decks, patios, house siding, vehicles, lawn furniture, barbecue grills, gardening tools and more.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our accessories, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
1-877-338-0999
Model Number
76512
Serial Number
Date of Purchase
Purchase Location
Rev 76512-20100520 E 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, death or serious injury.
could
result in
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your pressure washer, we can help. Please call our help line at 1-877-338-0999.
2 Rev 76512-20100520 E
Safety Rules
Keep hands and feet away from rotating parts.
Safety Rules
WARNING
Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
Read this manual thoroughly before operating your pressure washer. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate pressure washer outdoors only in a well ventilated area DO NOT operate the pressure washer inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using a pressure washer indoors CAN KILL YOU IN MINUTES.
DANGER
WARNING
Sparks can result in fire or electrical shock.
When servicing the pressure washer:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement, traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
Rotating parts can entangle hands, feet, hair, clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Rev 76512-20100520 E 3
Safety Rules
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the pressure washer
DO NOT attempt to start a damaged pressure washer. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the pressure washer is resting firmly on level ground.
When operating the pressure washer:
DO NOT move or tip the pressure washer during operation. DO NOT tip the pressure washer or allow fuel or oil to spill.
When transporting or servicing the pressure washer:
Make certain that the ignition switch is in the off position and the fuel tank is empty. Disconnect the spark plug wire.
When storing the pressure washer:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
CAUTION
Improper treatment or use of the pressure washer can damage it, shorten its life and void your warranty.
Use the pressure washer only for intended uses. Operate only on level surfaces.
DO NOT expose pressure washer to excessive
moisture, dust, or dirt.
DO NOT allow any material to block the cooling
slots. DO NOT use the pressure washer if: Equipment sparks, smokes or emits flames Equipment vibrates excessively
DANGER
Keep clear of nozzle.
DO NOT point the pressure wand at a person, an animal or yourself.
Always wear safety glasses or goggles and protective equipment (hearing protection, gloves, rubber boots, protective clothing) when operating or performing maintenance.
• Never put hand or fingers over the spray tip while operating the unit.
• Never try to stop or deflect leaks with any body part.
• Always engage the trigger safety latch in the safe position when spraying is stopped even if only for a few moments.
WARNING
NEVER spray flammable liquids or use pressure washer in areas containing combustible dust, liquids, or vapors.
NEVER operate this machine in a closed building or in or near an explosive environment.
• DO NOT remove fuel tank cap or fill fuel tank while engine is hot or running (allow engine to cool two minutes before refueling). Always fill the tank slowly.
• Never disconnect the high pressure discharge hose from the machine while the system is pressurized.
4 Rev 76512-20100520 E
Safety Rules
CAUTION
NEVER run the unit dry.
Be sure the water supply is completely turned on before operating the unit.
WARNING
If water has frozen in the pressure washer, thaw the pressure washer in a warm room before starting.
DO NOT pour hot water on or into the pump; internal parts will be damaged and your warranty will be voided.
Rev 76512-20100520 E 5
Controls and Features
Controls and Features
Read this owner’s manual before operating your pressure washer. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Pressure Washer
(1) Muffler – Full-size muffler for sound abatement.
(2) Air Cleaner – Protects the engine by filtering dust and debris from the intake air.
(3) Throttle – Controls the engine speed. (4) Choke Lever – Used to start the
engine.
(5) Fuel Valve Knob (6) Recoil Starter – Used to start the
engine
6 Rev 76512-20100520 E
(7) Engine Switch (8) Serial Number – Please have this
number available when calling for assistance.
(9) Oil Filler Cap – Check and fill engine oil level.
(10) High Pressure Pump – Gas-engine driven axial cam pump
(11) Gun Assembly – Hose, Gun and High Pressure Wand for power washing.
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