Page 1
HVLP AIR CAP AND FLUID NOZZLE CHART
MODEL
NO.
AIR CAPS
Press /
Siphon
*MAX GUN
INLET PRESS.
FOR HVLP
FAN
CONTROL
SCFM @
MAX GUN
INLET
AIR CAP
RING
AVAI LABLE F L U I D
NOZZLES TIPS
NEEDLES /
marking on needle
22-1028 pressure 29 60-1502 (#2) 18 32-0611 1.1mm (.042") 40-1211 (211)
22-1033 pressure 38 60-1502 (#2) 18.75 32-0614 1.4mm (.055") 40-1214 (214)
22-1057 pressure 50 60-1502 (#2) 22 32-0618 1.8mm (.070") 40-1218 (218)
22-1100 pressure 37 60-1501 (#1) 18 32-0622 2.2mm (.086") 40-1222 (222)
22-1100 X 2.2S siphon 37 60-1502 (#2) 18 32-0211 1.1mm (.042") 40-1211 (211)
22-1046** pressure 47 60-1502 (#2) 22.5 32-0214 1.4mm (.055") 40-1214 (214)
22-1083** pressure 55 60-1502 (#2) 26 32-0218 1.8mm (.070") 40-1218 (218)
32-0222 2.2mm (.086") 40-1222 (222)
*Note: Air cap test gages are available to confirm HVLP compliance.
**Must be used with 32-02XX fluid nozzle tips
P200H
22-1001
Panther 200HPanther 200H
Panther 200H
Panther 200HPanther 200H
PRESSURE FEED SPRAY GUN
PRODUCT INFORMATION
Coating Atomization Technologies 337 South Arthur Avenue, Louisville CO 80027 Phone: 888.820.4498, Fax: 303.438.5708
www.spraycat.com
Page 2
PP
Operation and Maintenance Instructions for
200H200H
P
200H
PP
200H200H
Spray Guns
Operation
1. Connect air supply hose at handle of gun.
2. Connect a pressurized fluid supply to the gun fluid inlet.
3. Fluid flow can be controlled using the fluid control knob, this restricts flow by limiting needle travel. It is best to control
fluid flow by proper selection of fluid orifice size and use the fluid control knob to “fine tune flow rate”.
4. Fan width can be adjusted using the fan control knob. Turning the knob clockwise narrows the fan.
Maintenance
IMPORTANT! Routine cleaning and maintenance is essential to insure proper gun operation.
Several states prohibit spraying solvent into the atmosphere and require the use of covered gun cleaner.
1. If a gun cleaner is being used, connect and clean the gun in the gun cleaner according to the manufactures
instructions.
2. If a gun cleaner is not being used:
Remove air cap and clean separately using clean solvent.
For pressure setups, connect a pressurized solvent supply to the fluid inlet, trigger the gun allowing solvent to flow
thru the gun until clean.
NOTE: Gun head disassembly is not recommended for normal cleaning and maintenance.
Gun head disassembly and reassembly instructions:
Have repair kit # 10-110 available before gun disassembly.
Gun head disassembly
To remove the nozzle carrier (5) and air cap adapter (6):
1. Remove the air cap (1), fluid nozzle tip (2), fluid nozzle body (3), and needle (13).
2. Remove the needle seal cartridge (23).
3. Loosen the locknut (9) and remove fluid inlet (10) using a 5/8” open-end wrench.
4. The nozzle carrier (5) and air cap adapter (6) will now slide forward from the gun body (11).
Gun head reassembly
1. Install a new o-ring (7) on the air cap adapter (6).
2. Install o-ring (4) between fluid nozzle body (3) and fluid nozzle carrier (5).
3. Install the thread locknut (9) onto the fluid inlet (10) as far as possible.
4. Install a new fluid inlet seal (8) into the recess area on the nozzle carrier (5) inlet port.
5. Slide the nozzle carrier (5) into air cap adapter (6) and insert into the gun body (11) as far as possible. Be sure the
nozzle carrier (5) extends into the hole at the back of the gun head. Install the needle seal (23) but do not tighten.
6. Rotate the nozzle carrier (5) until the fluid inlet port in the nozzle carrier (5) is aligned with the threaded hole in the
body. While in this position, insert the fluid inlet (10) and tighten firmly.
7. Tighten the needle seal (23) to approx. 12 ft.-lb. torque.
8. Tighten the fluid inlet (10) to approx. 25 ft.-lb. torque.
9. Tighten the locknut (9) to approx. 33 ft.-lb. torque.
Page 3
*
IT EM NO. PA RT NO. DESCRIPTION IT EM NO. PA RT NO. DESCRIPTION
1 See Air Cap Chart Air Cap** 16 60-206 Needle Return Spring (HD)*
2 See Air Cap Chart Fluid Nozzle Tip** 17 60-201 Rear Bushing
3 32-1201 Fluid Nozzle Body 18 60-119 Seal*
4 98-8020 Gasket* 19 60-1520 Air Valv e Ass embly
5 60-L21H Nozzle Carrier 20 60-302 Air V alve Poppet
6 60-22 Air Cap Adapter 21 60-125 O-Ring*
7 60-131 O-Ring* 22 61-1003 Air Valve Spring*
8 60-124 Fluid Inlet Seal* 23 60-1400 Needle Seal Car tridge*
9 60-128 Locknut 24 60-2101 Trigger
10 60-126 Fluid Inlet Fitting 25 60-1510 Air Control
11 60-1116 Panther Gun body HVLP 25A 60-122 Plug (optional)
12 See Air Cap Chart Fan Control Assembly** 26 60-104 Air Inlet Fitting
13 See Air Cap Chart Fluid Needle** 27 60-1033 Trigger Pivot Set
14 60-202 Fluid Control Knob 28 98-0109 Allen Plug
15 60-209 Spring Seat*
**See air cap selection chart on page 1
*Indicates part included in repair kit # 10-110
HVLP AIR CAP TEST GAGES
22-1028-G
22-1033-G
22-1046-G
FOR
P2 00 H
GUNS
22-1057-G
22-1083-G
22-1100-G
*
*
*
*
*
*
*
*
Page 4
P200H HVLP SPRAY GUN
MATERIAL TYPE
FLUID ORIFICE x
AIR CAP
MAXIMUM
PATTERN WIDTH
PRESS. / SIPHON
Very Thin
less than 16 sec. Zahn #2
inks , dyes,
solvents, stains
Thin
16 to 20 sec. Zahn #2
lacquers, enamels,
primers, sealers
Medium
21 to 30 sec. Zahn #2
automotive base coat
enamels, primers
epoxies, urethanes
automotive clear coat
Heavy
over 30 sec. Zahn #2
heavy body primers
high solid enamels
high solid automotive coatings
adhesives
P/S
P/S
1.4 mm x 1057
1.4 mm x 1100
1.4 mm x 1046
1.4 mm x 1083
11
12
11
13
P/S
P/S
P
P
1.8, 2.2 mm x 1046
1.8, 2.2 mm x 1083
11
13
P
P
FLUID NOZZLE / AIR CAP SELECTION CHARTS
PANTHER Series 200H - Pressure Feed Guns
1.1 mm x 1028
1.1 mm x 1033
11
9
P
P
1.1, 1.4 mm x 1057
1.1, 1.4 mm x 1100
11
12
Revised 3/18/14
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