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AVAILABLE AIR ASSIST AIRLESS ORIFICES
PART NO. ORIFICE SIZE
SPRAY ANGLE
(DEGREES)
APPROX.
PATTERN SIZE
PART NO. ORIFICE SIZE
SPRAY ANGLE
(DEGREES)
APPROX.
PATTERN SIZE
36-207 0.007 20 4" 36-315 0.015 30 6"
36-309 0.009 30 6" 36-415 0.015 40 8"
36-409 0.009 40 8" 36-515 0.015 50 10"
36-311 0.011 30 6" 36-615 0.015 60 12"
36-411 0.011 40 8" 36-715 0.015 70 14"
36-511 0.011 50 10" 36-815 0.015 80 16"
36-213 0.013 20 4" 36-417 0.017 40 8"
36-313 0.013 30 6" 36-517 0.017 50 10"
36-413 0.013 40 8" 36-619 0.019 60 12"
36-513 0.013 50 10" 36-621 0.021 60 12"
36-613 0.013 60 12"
CougarCougar
Cougar
CougarCougar
AIR ASSIST AIRLESS SPRAY GUN
PRODUCT INFORMATION
Coating Atomization Technologies 337 South Arthur Avenue, Louisville CO 80027 Phone: 888.820.4498, Fax: 303.438.5708
www.spraycat.com
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Operation and Maintenance Instructions for
CougarCougar
Cougar
CougarCougar
Spray Guns
Operation
1. Connect air supply hose at handle of gun.
2. Connect material supply hose from pump to the gun fluid inlet.
3. The fluid shut-off knob locks the trigger and prevents gun operation when turned clockwise as far as possible.
4. Maximum pattern width is determined by tip selection. Turning the fan control knob counter clockwise will narrow the
fan. Pattern is maximum when fan control is completely closed.
5. For HVLP compliance, do not exceed 15 psi air pressure at gun handle.
MAINTENANCE NOTE:
- Complete gun disassembly is not recommended for normal cleaning and maintenance.
IMPORTANT! Relieve gun fluid pressure to 0 psi before performing any maintenance.
10-113 Complete Gun Repair Kit
10-127 Gun Repair Kit (soft seals only)
Replacing needle cartridge assembly
1. Remove the trigger by removing both trigger screws (17).
2. Remove fluid control knob (27) by turning counter clockwise. Remove return spring (25) and spring seat (26).
3. Using a 5/8” open end wrench or socket, remove rear bushing (16). Gasket (15) can be reused.
4. Using a 3/8” wrench remove the needle seal body (27). The needle seal cartridge (27) can be removed through the
back of the gun.
5. When replacing spring seat, the long end goes inside spring for operating pressures below 1000 PSI. For operating
pressures above 1000 PSI, the short end of the spring seat goes into the spring.
Replacing gun seat
1. Remove air cap (11) and tip (12). Using 1/2” socket, remove fluid nozzle body (1).
2. Using an 1/8” rod, push both the seat (2) and seat retainer (3) out of the nozzle body.
Replacing gun filter
1. Using a 3/4” open end wrench, remove filter retainer nut (33) and separate the upper and lower filter housings
exposing the filter. It is not necessary to disconnect the fluid hose to change the filter. NOTE: The gun is equipped
with a 100 mesh filter as standard. 60 mesh filters are also available.
DISTRIBUTED BY COATING EQUIPMENT TECHNOLOGY, INC
PHONE: 586-210-0555
WEB: www.cetinc.com
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IT EM NO. PA RT NO. DESCRI PT ION IT EM NO. PART NO. DESCRIPTION
1 66-104 Nozz le Body 19 61-1003 Air Valve Spring
2 66-105 Seat 20 66-130 Needle Seal Cartridge**
3 66-110 Seat Retainer 21 66-115 Fluid Tube Assembly
4 98-8019 O-Ring* 22 60-2102 Trigger
5 66-103 Air Cap Adapter 23 66-121 Upper Filter Housing
6 66-102 Nozz le Carrier 24 66-119 Handle Plug
7 98-8014 O-Ring* 25 60-208 Spring
8 66-101 Gun Body 26 66-137 Spring Seat
9 60-1505 Fan Control 27 60-202 Fluid Control Knob
10 21-1001 Air Cap Ring 66-125 Filter (100 mesh standard)
11 26-101 Air Cap 66-124 Filter (60 mesh optional)
12 36-XXX Fluid Tip 29 66-118 Bracket
98-8007 O-Ring* 30 60-104 Air Inlet
36-100 Tip Strainer (Optional) 31 98-0186 Screw
14 60-1520 Air Valve 32 66-122 Filter Housing, Low er
15 60-119 Gasket 33 66-123 Filter Retaining Nut
16 60-201 Rear Bushing
17 60-1033 Trigger Pivot Assembly 10-127 Gun Repair Kit (sof t seals only)
18 60-125 Air V alve Gasket 10-113
Re p air Kits
Repair Kit
13
28
*Included in repair kit # 10-113
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CougarCougar
Tip Size
Light
Materials
Heavy
Materials
Light
Materials
Heavy
Materials
Light
Materials
Heavy
Materials
Light
Materials
Heavy
Materials
0.007 3 --- 4 --- 5 --- 6 ---
0.009 5 --- 8 --- 9 --- 11 ---
0.011 8 --- 11 --- 13 --- 16 ---
0.013 10 --- 14 --- 17 --- 21 ---
0.015 13 --- 18 --- 22 --- 27 ---
0.0171713241829223527
0.0192116302336274433
0.0212721382945355643
Note: Values are approximate and will vary depending on actual material viscosity.
Pressure (psig)
350 700 1000 1500
Cougar
CougarCougar
5
Gun Air Consumption
C14 AAA Pump Air Consumption
5
4
3
SCFM
2
*
1
10 20 30
Gun Regulator Pressure - PSI
*Max pressure for HVLP
Compressed Air Requirements
Minimum compressor size will vary with the application. Air requirements for the gun and pump must be added together for total air
requirements.
4
3
SCFM
2
1
1500 PSI FLUID (107 PSI AIR)
1000 PSI FLUID (72 PSI AIR)
350 PSI FLUID (25 PSI AIR)
20 40 60
Pump Speed - Cycles per minute
13 26 39
Pump Output - Ounces per minute
Example: Gun Regulator Setting 25 psi, scfm = 3.5
Pump fluid pressure is 1000 psi and cycle rate is 30, scfm = 1.75
Minimum compressor requirement: 3.5+1.75 = 5.25 scfm
Fluid Tip Flow Rate Chart (Fluid oz/min.)
Revised 3/20/14
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