CAT D8, D8R, D8T Schematics

Page 1
SCHEMATIC FEATURES AND TIPS
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Function Isolation Tools
Grids On/Off
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021 (Orange) (Pilot Pump Output)
032 (Red) (Main Pump Output)
577 (Lt Green) (Drain/Return Line)
Machine Views
Machine View - Front
Implement Stack
THE FUNCTION ISOLATION TOOLS ISOLATE CIRCUITS FOR TRACING HYDRAULIC LINES
STANDARD VIEW
021 (Orange) (Pilot Output)
CIRCUIT ISOLATED
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SYMBOLS AND DEFINITIONS PAGE
ELECTRICAL SYMBOLS
Pressure
Switch
T
Temperature
Switch
Level
Switch
Circuit Breaker
BASIC HYDRAULIC SYMBOLS
Fluid
Conditioner
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Pump
or Motor
HOTKEYS (Keyboard Shortcuts)
FUNCTION
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Fit to Page
Hand Tool
Find
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Spring
(Adjustable)
“CTRL” / “+”
“CTRL” / “-”
“CTRL” / “0” (zero)
“SPACEBAR” (hold down)
“CTRL” / “F”
“CTRL” / “SHIFT” / “F”
Variability
KEYS
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Page 2
SCHEMATIC SYMBOLS AND DEFINITIONS
One Position
Two-way
A B
P T
Normal Position
Basic
Symbol
VALVES
ENVELOPES
Two Position
PORTS
Three-Way
CONTROL
A B
P T
Shifted Position
CHECK
Spring
Loaded
Shuttle
Three Position
Four-Way
Infinite Position
Pilot
Controlled
PILOT CONTROL
RELEASED PRESSURE
INTERNAL PASSAGEWAYS
FLOW IN ONE
DIRECTION
Infinite
Positioning
FLOW ALLOWED IN EITHER DIRECTION
Two
Position
CYLINDERS
Single Acting
Double Acting
ACCUMULATORS
Spring Loaded
Gas Charged
PARALLEL
FLOW
Three
Position
CROSS
FLOW
PUMPS
FIXED DISPLACEMENT
Unidirectional
Bidirectional
VARIABLE DISPLACEMENT
NON- COMPENSATED
Unidirectional
Bidirectional
MOTORS
FIXED DISPLACEMENT
Unidirectional
Bidirectional
VARIABLE DISPLACEMENT
NON- COMPENSATED
Unidirectional
Bidirectional
ROTATING SHAFTS
BASIC HYDRAULIC
COMPONENT SYMBOLS
Pump
or Motor
Fluid
Conditioner
Spring
Control
Valves
Restriction
Line Restriction
Variable and Pressure
Compensated
Variability
Spring
(Adjustable)
Pressure
Compensation
Line Restriction
(Variable)
Line Restriction
(Fixed)
AUX.
MAIN
2-Section
Pump
External Return
Simplified
Solenoid
Push-pull Lever PedalGeneral Manual Push Button SpringManual Shutoff
Solenoid
or Manual
Solenoid and Pilot
HYDRAULIC SYMBOLS - ELECTRICAL
Internal Return
REMOTE SUPPLY PRESSURE
Complete
Internal
Supply Pressure
COMBINATION CONTROLS
Solenoid and
Pilot or Manual
Servo
MANUAL CONTROL
Thermal
Detent
Unidirectional
Bidirectional
Pump: Variable and
Pressure Compensated
MEASUREMENT
Temperature
Flow
Crossing
LINES
Joining
Attachment
Hydraulic Pneumatic
Energy Triangles
Pressure
FLUID STORAGE RESERVOIRS
Vented Pressurized Return Above Fluid Level Return Below Fluid Level
ELECTRICAL SYMBOLS
Transducer
(Fluid)
T
Transducer
(Gas / Air)
G
Generator
M
Electric
Motor
Pressure
Switch
Pressure Switch
(Adjustable)
Temperature
Switch
Electrical
Wire
BASIC ELECTRICAL COMPONENT SYMBOLS
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Solenoid: A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
that the component has screw terminals and a wire can be disconnected from it.
No circle indicates that the wire cannot be disconnected from the component.
It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
Pressure
Switch
T
Temperature
Switch
Switch
HARNESS AND WIRE SYMBOLS
Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).
AG-C4
Part Number: for Connector Plug
Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...) Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the harness (C1, C2, C3, ...)
L-C12 3E-5179
Fuse (5 Amps)
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".
1 2
1 2
111-7898
Plug
5A
*Wire gauge is shown in AWG (American Wire Gauge) but could also be shown in metric denoted with mm
Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the recept
Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Level
Flow
Switch
L-C12 3E-5179
1
2
9X-1123
325-AG135 PK-14
acle contains all pins.
Circuit Breaker
Receptacle Pin or Socket Number
Component Part Number
Wire Gauge* Wire Color
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Page 3
UENR7440-02
September 2022
D8, D8R, and D8T Track-Type Tractor Hydraulic System
JJ51-UP DWJ1-UP JR81-UP MB81-UP XRS1-UP JJ81-UP XJB1-UP AE81-UP
PUBLICATIONS.CAT.COM
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Page 4
COMPONENT LOCATION
Description
Accumulator E-10 Cooler Gp - Hydraulic Oil E-15 2 Sensor Gp - Steering Motor Speed D-10 24 Cylinder Gp - Angle Blade Tilt (LH) B-14 3 Switch Gp - Charge Filter Bypass E-11 25 Cylinder Gp - Angle Blade Tilt (RH) A-14 43 Tank E-7 26 Cylinder Gp - Blade Lift (LH) H-15 55 Valve Gp - Back Pressure Check C-15 27 Cylinder Gp - Blade Lift (RH) I-15 4 Cylinder Gp - Blade Single Tilt I-15 5 Cylinder Gp - Dual Tilt (LH) H-8 44 Cylinder Gp - Dual Tilt (RH) J-7 6 Cylinder Gp - Pin Puller A-13 7 Cylinder Gp - Ripper Lift (LH) I-10 8 Cylinder Gp - Ripper Lift (RH) J-10 45 Cylinder Gp - Ripper Tip (LH) I-10 9 Cylinder Gp - Ripper Tip (RH) I-10 10 Filter Gp - Charge E-11 11 Filter Gp - Return Screen E-7 12 Manifold Gp - Case Return C-9 13 Manifold Gp - Inlet H-13, F-5 35 Manifold Gp - Inlet (Pilot) D-8 46 Manifold Gp - Ripper I-10 14 Manifold Gp - Suction F-14 15 Motor Gp - Fan D-15 16 Motor Gp - Steering D-10 17 Pump Gp - Fan D-12 18 Pump Gp - Implement G-15 19 Pump Gp - Steering D-13 20 Sensor Gp - Charge Pump Pressure E-10 21 Sensor Gp - Hydraulic Tank Temperature E-7 22
Schematic
Location
Machine
Location
1 Sensor Gp - Imp Pump Discharge Pressure H-13 23
Valve Gp - Blade Pilot Control D-1 47 Valve Gp - Breather/Breaker E-7 28 Valve Gp - Cold Oil Charge Relief F-14 29 Valve Gp - Control (Bulldozer Lift) G-12, F-4 36 Valve Gp - Control (Bulldozer Lift) (Pilot) B-7 48 Valve Gp - Control (Bulldozer Tilt) G-11, F-4 41 Valve Gp - Control (Bulldozer Tilt) (Pilot) B-6 49 Valve Gp - Control (Ripper Lift) H-10, F-2 39 Valve Gp - Control (Ripper Lift) (Pilot) B-5 50 Valve Gp - Control (Ripper Tilt) H-10, F-2 40 Valve Gp - Control (Ripper Tip) (Pilot) B-4 51 Valve Gp - Cooler Bypass E-15 30 Valve Gp - Dual Tilt I-7 31 Valve Gp - EH Implement Stack (L/T/R/R) H-13, G-5 34 Valve Gp - End Cover H-9, F-2 32 Valve Gp - End Cover (Pilot) C-4 52 Valve Gp - Implement Pilot Shutoff E-10 33 Valve Gp - Pilot Implement Stack (L/T/R/R) D-7 53 Valve Gp - Pin Puller B-12 37 Valve Gp - Quick Drop I-15 38 Valve Gp - Ripper Pilot Control C-2 54 Winch Arrangement H-4 42
Description
Schematic
Location
Machine Location
Page 5
TAP LOCATION
Tap
Description
Number
AP
HA Implement Pump Discharge G-15
HB Implement Pump Signal HC Left Steer Loop Pressure D-10 HD Right Steer Loop Pressure D-10
HFPD Fan Pump Discharge D-11
HPS Pilot Supply E-10
HPDL Hydraulic Pilot Dozer Lower H-12, G-4
HPDR Hydraulic Pilot Dozer Raise G-12, F-4
HPTR Hydraulic Pilot Tilt Right G-11, G-4 HPTL Hydraulic Pilot Dozer Tilt Left G-11, F-4
Accumulator Pressure E-10
Schematic
Location
H-13, C-8, G-5
HPRR Hydraulic Pilot Ripper Raise/Winch Reel In H-10, G-3
HPRL Hydraulic Pilot Ripper Lower/Winch Reel Out H-10, F-3
HPRI Hydraulic Pilot Ripper Tip In/Auxiliary 1 H-10, G-2
HPRO Hydraulic Pilot Ripper Tip Out/Auxiliary 2 H-10, F-2
SOS Oil Sampling E-11
Page 6
910111213141516
TO CONNECTOR
TO CONNECTOR
TO MATING CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO CONNECTOR
TO MATING CONNECTOR
12345678
(8) CYLINDER GP
J
RIPPER LIFT (LH)
155-3653
(45) CYLINDER GP RIPPER LIFT (RH)
155-3653
(9) CYLINDER GP RIPPER TIP (LH)
155-3652
DUAL TILT (RH)
347-3272
J
CONNECTS TO
(6) CYLINDER GP
LOC I-11
TILT
RIGHT
TILT
LEFT
(5) CYLINDER GP BLADE SINGLE TILT
491-0252
(38) VALVE GP QUICK DROP
234-3042
RIPPER LIFT
LEFT
RIGHT
RIPPER LIFT
LEFT
RIPPER TIP
(4) CYLINDER GP
SINGLE TILT
BLADE LIFT (RH)
250-5861
(14) MANIFOLD GP
(34) VALVE GP
EH IMPLEMENT STACK (L/T/R/R)
RIPPER
211-9491
468-4126
I
(23) SENSOR GP
IMPLEMENT PUMP
DISCHARGE PRESSURE
375-6126
A
B
(35) MANIFOLD GP
HPDL
DR
DL
INLET
477-2294
DR
DL
HPTR
TL
TL
TR
TR
HPRR
RL
RL
RR
RR
HPRI
RO
RI
RO
RI
(10) CYLINDER GP
RIGHT
RIPPER TIP (RH)
165-0102
RIPPER TIP
(PD) IMP VALVE ATTACHMENT CONNECTION
TR
TL
CONNECTS TO
LOC I-11
C2
C1
S2
S1
(31) VALVE GP DUAL TILT
217-4326
DTPD
T
CONNECTS TO LOC B-9
P
DTHPS
CONNECTS TO
DRIVE-AWAY CLUTCH
DRUM BRAKE
LOC F-13
LOC G-1
P
P
PD
COUNTERBALANCE VALVE
M1
HIGH SPEED LOCK VALVE
B2
X
I
G
UENR7440-02
42 Page, (Dimensions: 56 inches x 35 inches)
H
G
RAISE
LOWER
(19) PUMP GP
(55) CYLINDER GP BLADE LIFT (LH)
250-5861
IMPL VALVE ATTACHMENT CONNECTION
LOC G-6
IMPLEMENT
495-7571
LS
HPCO
MARG
IMPL VALVE ATTACHMENT CONNECTION
P
LOC G-6
HA
PTO PUMP
HB
LS
LS
T
T
HPS
LIFT FLOW
HPDR
TILT FLOW
(36) VALVE GP CONTROL BULLDOZER LIFT
475-5119
HPTL
RIPPER LIFT FLOW
(41) VALVE GP CONTROL BULLDOZER TILT
475-5120
HPRL
RIPPER TILT FLOW
(39) VALVE GP CONTROL RIPPER LIFT
475-5121
HPR0
PD
(40) VALVE GP CONTROL RIPPER TILT
475-5122
(32) VALVE GP END COVER
344-9058
(44) CYLINDER GP
DUAL TILT (LH)
347-3272
DUAL TILT ATTACHMENT
CONNECTS TO LOC H-14
P
CONNECTS TO LOC H-15
LS
HB
(42) WINCH ARRANGEMENT
(34) VALVE GP
IMPLEMENT STACK (L/T/R/R)
468-4126
P
P
LS
LS
504-7372
HPDL
CONNECTS TO
LOC I-12
DR
DR
DL
DL
WRO
CONNECTS TO
HPTR
T
P
WHPS
CONNECTS TO
LOC F-9
LOC C-9
CONNECTS TO
LOC I-11
TL
TL
TR
TR
WD
WRI
HPRR
RL
RR
HPRI
RO
RI
PD
PD
H
CONNECTS TO LOC H-9
G
F
(2) COOLER GP
HYDRAULIC OIL
498-0714
ROTATION CW
(30) VALVE GP COOLER BYPASS
360-5604
HFT
CS
HIS
HFS
(29) VALVE GP COLD OIL CHARGE RELIEF
486-4944
S
(15) MANIFOLD GP SUCTION
467-2628
DTHPS
(DTHPS)
DUAL TILT ATTACHMENT CONNECTION
LOC H-6
(25) SWITCH GP
CHARGE FILTER BYPASS
227-6744
SOS
(11) FILTER GP CHARGE
238-6809
(HPS) IMPL VALVE
ATTACHMENT CONNECTION
AP
(1) ACCUMULATOR
200-0750
LOC F-6
HPS
HPS
AP
ACC
HPS2
WINCH
WHPS
ATTACHMENT CONNECTION LOC H-3
IMPL VALVE WINCH
ATTACHMENT CONNECTION
LOC F-6
T
HPS
(33) VALVE GP IMPLEMENT PILOT SHUT-OFF
341-9000
(28) VALVE GP BREATHER/BREAKER
116-2810
(22) SENSOR GP HYDRAULIC TANK TEMPERATURE
256-6453
CONNECTS TO LOC F-9
T
CONNECTS TO LOC F-10
HPS
T
T
HPS
(35) VALVE GP
INLET MANIFOLD
477-2294
HPDR
LIFT FLOW
(36) VALVE GP LIFT SECTION
475-5119
TILT FLOW
(41) VALVE GP
HPTL
TILT SECTION
475-5120
WINCH ATTACHMENT
HPRL
WINCH FLOW
(39) VALVE GP RIPPER LIFT SECTION
475-5121
HPR0
AUXILIARY FLOW
(40) VALVE GP RIPPER TILT SECTION
475-5122
(32) VALVE GP END COVER
344-9058
F
E
D
L2
COOLER BYPASS
(16) MOTOR GP FAN
509-3040
L3
A
B
REVERSIBLE FAN MOTOR
A2
X1
B2
ROTATION CW
MA
A
T2
T1
B
MB
(20) PUMP GP
STEERING
325-9788
R
X1
COR
COR
X2
CHARGE PUMP
CHARGE RELIEF
PS
POR
FA
MH
FE
S
(18) PUMP GP
FAN
204-2578
(21) SENSOR GP
E
CHARGE PUMP PRESSURE
320-3064
HYD TANK
HD
(12) FILTER GP RETURN SCREEN
6E-1752
HFPD
FLUSHING
(17) MOTOR GP STEERING
252-5127
HPCO
FPD
(53) VALVE GP
PILOT IMPLEMENT
STACK (L/T/R/R)
468-4129
(24) SENSOR GP STEERING MOTOR SPEED
358-2399
T
FS
CONNECTS TO LOC H-14
HC
WINCH ATTACHMENT
CONNECTION
LOC H-3
WD
CONNECTS TO LOC H-15
LS
(46) MANIFOLD
P
INLET
163-0829 501-8243
P
P
LS
LS
(26) TANK
468-7190
DR
CONNECTS TO
LOC I-12
DR
DL
DL
CONNECTS TO
LOC I-11
TL
TL
TR
TR
RL
RL
CONNECTS TO LOC I-10
RR
RR
CONNECTS
TO
LOC I-11
RO
RO
RI
RI
1
LIFT
ELEC. DET.
3
TILT
4
D
1
S
T
2
3
S
T
4
(47) VALVE GP
BLADE PILOT CONTROL
477-9122
DUAL TILT ATTCH : 477-9121
C
B
CONNECTS TO
LOC I-11
(27) VALVE GP
BACK PRESSURE CHECK
4E-1437
TL
CRACKING PRESSURE
(3) CYLINDER GP ANGLE BLADE TILT (LH)
6E-0397
CONNECTS TO
LOC H-14
PTO (P) PTO (T)
CONNECTS TO LOC F-9
TP
(37) VALVE GP PIN PULLER
188-6140
(13) MANIFOLD GP CASE RETURN
474-5760
DTPD
DUAL TILT ATTACHMENT CONNECTION LOC I-6
HB
T
CONNECTS TO
LOC F-9
(54) VALVE GP
C
RIPPER PILOT CONTROL
184-5321
1
RIPPER RAISE
3
2
RIPPER TIP
4
(52) VALVE GP
T
T
END COVER
169-9119
PD
PILOT ATTACHMENT CONNECTION
LOC H-9
LIFT FLOW
TILT FLOW
(48) VALVE GP CONTROL BULLDOZER LIFT
475-8972
RIPPER LIFT FLOW
(49) VALVE GP CONTROL BULLDOZER TILT
160-5954
RIPPER TILT FLOW
(50) VALVE GP CONTROL RIPPER LIFT
169-3323
(51) VALVE GP CONTROL RIPPER TILT
477-7549
ATTACHMENT CONNECTION
HPS
PILOT
LOC F-10
1
S
T
3
2
S
T
4
B
A
CONNECTS TO
LOC I-11
TR
ANGLE BLADE TILT ATTACHMENT
1516
(43) CYLINDER GP ANGLE BLADE TILT (RH)
6E-0397
(7) CYLINDER GP
PIN PULLER
6E-3113
SUPPLIED BY
TRANSMISSION
RIPPER PIN
PULLER ATTACHMENT
PRESS.
PILOT IMPLEMENT
LINE PATTERNS
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT CONTROL CIRCUIT IMPLEMENT PUMP OUTPUT LOAD SENSING CIRCUIT STEERING AND CHARGE PUMP OUTPUT SUPPLY LINE BLADE LIFT CYLINDER CIRCUIT FAN PUMP OUTPUT DRAIN / RETURN LINE RIPPER CYLINDER CIRCUIT / WINCH UNIT SINGLE AND DUAL TILT CYLINDER CIRCUIT RIPPER PIN PULLER CYLINDER CIRCUIT
YY
DL DL D
Callout Number
(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL
138-1234
Pilot / Load Sensing Pressure
Drain / Return Lines
Air Line
Component Group
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
Connectors (By letter)
Part Number
Component Name
THIS SCHEMATIC IS FOR THE D8, D8R, AND D8T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
MEDIA NUMBER: UENR7440-02 SCHEMATIC PART NUMBER: 472-5730, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations. Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
91011121314
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instruc­tions or heed the warnings could result in injury or death. Proper care is your responsibility.
12345678
A
Page 7
IMPLEMENT CONTROL VALVE
VIEW ALL CALLOUTS
HPRR
HPTR
HPRI
40
32
HPRO
HPRL
HPTL
41
HA
HB
HPDL
39
HPDR
36
35
34
Page 8
MACHINE FRONT VIEW
VIEW ALL CALLOUTS
4
2
30
55
38
16
6
5
43
31
44
5
3
Page 9
MACHINE REAR VIEW
VIEW ALL CALLOUTS
10
45
42
7
9
8
Page 10
MACHINE TOP VIEW
VIEW ALL CALLOUTS
12
25
SOS
26
28
22
54
A
14
37
47
13
HD
HC
24
51
50
52
53
1
33
21
46
AP
11
23
29
15
19
27
20
17
HFPD
18
49
48
HPS
VIEW OF AREA “A”
(ROTATED FOR CLARITY)
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