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Function Isolation Tools
Grids On/Off
All Circuits Off
All Circuits On
Vol 1 - Cab Wiring
032 (Red) (Battery Power)
640 (Blue) (Key Power)
021 (Orange) (Starting)
THE FUNCTION ISOLATION TOOLS ISOLATE
CIRCUITS FOR EASY WIRE TRACING
STANDARD VIEW
640 (Blue) (Key Power) CIRCUIT ISOLATED
UTILIZE HYPERTEXTTO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA-
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED.
WHENONLY ONE CALLOUT IS SHOWING ON A
VIEW ALL CALLOUTS
MACHINEVIEW, CLICKING ON THIS BUTTON WILL
MAKE ALL OF THE CALLOUTS VISIBLE. THIS
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT
CORNER OF EVERY MACHINE VIEW PAGE.
CLICK HERE TO VIEW THE SCHEMATIC
SYMBOLS AND DEFINITIONS PAGE
ELECTRICAL SYMBOLS
Pressure
Switch
T
Temperature
Switch
Level
Switch
Circuit Breaker
BASIC HYDRAULIC SYMBOLS
Fluid
Conditioner
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
schematic locations. This document is best viewed at
a screen resolution of 1024 X 768.
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not haveawire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure.
Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Solenoid: A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
that the component has screw terminals and a wire can be disconnected from it.
No circle indicates that the wire cannot be disconnected from the component.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet
when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
Pressure
Switch
T
Temperature
Switch
Switch
HARNESS AND WIRE SYMBOLS
Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
AG-C4
Part Number: for
Connector Plug
Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...)
L-C12
3E-5179
Fuse (5 Amps)
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".
1
2
1
2
111-7898
Plug
5A
*Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm
Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the recept
Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.
ENGINE CONTROL MODULE
29
WARNING LAMP
28
CHECK ENGINE LAMP
30
OUTPUT #1
31
OUTPUT #9
48
61
10
OUTPUT #2
12
OUTPUT #3
13
OUTPUT #4
15
EXHAUST BRAKE ON/OFF SWITCH
16
63
36
SPEEDOMETER POSITIVE
37
SPEEDOMETER NEGATIVE
27
26
3
INPUT SENSOR RETURN #2
17
INPUT #14
TACHOMETER POSITIVE
38
TACHOMETER NEGATIVE
39
57
43
9
J1587 DATA LINK NEGATIVE
8
J1587 DATA LINK POSITIVE
42
J1939 DATA LINK SHIELD
34
J1939 DATA LINK NEGATIVE
50
J1939 DATA LINK POSITIVE
1
14
70
IGNITION KEY SWITCH
25
52
UNSWITCHED +BATTERY
53
UNSWITCHED +BATTERY
65
-BATTERY
67
-BATTERY
19
OUTPUT #6
20
OUTPUT #7
51
SET
35
RESUME
44
INPUT #1 (PTO ON/OFF SWITCH)
56
INPUT #2
58
INPUT #18
40
OUTPUT #8
21
CRUISE CONTROL ON/OFF SWITCH
59
INPUT #3
60
INPUT #4
7
SERVICE BRAKE PEDAL POSITION SWITCH
45
55
INPUT #5
47
INPUT #13
64
INPUT #6
6
18
INPUT SENSOR RETURN #1
22
CLUTCH PEDAL POSITION SWITCH
23
2
+5V
46
INPUT #7
49
ENGINE COOLANT LEVEL NORMAL
54
ENGINE COOLANT LEVEL LOW
62
INPUT #12
24
INPUT #11
41
69
VEHICLE SPEED IN POSITIVE
32
VEHICLE SPEED IN NEGATIVE
33
INPUT #8 (REMOTE ACCELERATOR)
68
AP SENSOR/SWITCH SENSOR RETURN
5
+8V
4
ACCELERATOR PEDAL POSITION
66
OUTPUT #5
11
C3
B3
A3
C2
B2
SYMBOLDESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#
CIRCUIT GROUPING DESIGNATION
ATCH WIRE, CABLE, COMPONENT
/
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL
A2
THIS SCHEMATIC IS FOR THE 3126B AND 3126E ON-HIGHWAY ENGINE
ELECTRICAL SYSTEM
MEDIA NUMBER: RENR1368-06
Components are shown installed on a fully operable engine in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
C1
WIRE GROUP COLOR DESCRIPTIONS
(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL TO ECM
CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM
J1587/J1939 DATA LINK
OTHER COLOR DESCRIPTIONS
HIGHWAYS
COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
B1
ALL WIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL
OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708.
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or
death. Proper care is your responsibility.
A1
C
B
A
67
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Page 8
ENGINE
INJECTION ACTUATION
PRESSURE SENSOR
INJECTOR HARNESS
GROMMET
INTAKE AIR HEATER
TOP VIEW
INTAKE MANIFOLD AIR
TEMPERATURE
SENSOR
ATMOSPHERIC
PRESSURE
SENSOR
BOOST
PRESSURE
SENSOR
INJECTION ACTUATION
PRESSURE SENSOR
INJECTOR HARNESS
GROMMET
INTAKE AIR HEATER
INTAKE MANIFOLD
AIR
TEMPERATURE
SENSOR
ATMOSPHERIC
PRESSURE
SENSOR
(SELECT RATINGS ONLY)
BOOST
PRESSURE
SENSOR
ENGINE HARNESS
CONNECTOR
J2/P2
INJECTION ACTUATION
PRESSURE CONTROL
VALVE
INLET AIR
HEATER
RELAY
ENGINE GROUND
STUD CONNECTION
INJECTION ACTUATION
PRESSURE CONTROL
ENGINE SPEED/TIMING
ENGINE GROUND
STUD CONNECTION
MACHINE HARNESS
CONNECTOR
J1/P1
VALVE
(IAPCV)
SENSORS
COOLANT
TEMPERATURE
SENSOR
OIL PRESSURE
SENSOR
(OPTIONAL)
OIL LEVEL
SWITCH
(OPTIONAL)
ENGINE
CONTROL
MODULE
LEFT SIDE VIEW
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