Cast Tec Integra Installation And User Instructions Manual

Integra High Output Remote Control

Inset Live Fuel Effect Gas Fire

Installation and Users Instructions

These instructions should be read by the installer before installation and then should be handed to the end user when the installation is complete.

This is an official requirement and is the responsibility of the fitter of this appliance.

Having installed the appliance, the installer should take the necessary steps to ensure that the user fully understands how to operate the appliance and is also made aware of the fire’s basic cleaning and maintenance requirements.

SECTION PAGE

Notes for the Installer and End User 4

Installation Requirements 5

Installation Procedure - Standard 22” x 16” 7

Installation Procedure - Decorative Cast 8

Commissioning 8

Technical Data 9

Replacement Parts 9

Trouble Shooting (GAS SAFE Engineer Only) 10

Remote Control Component Layout 11

Test Sequence 13

Fault Finding Table 14

User Instructions 15

Cleaning and Maintenance 16

Fire Front Specifications 17

Coal Layout Instructions 18

Guarantee 20

Trouble Shooting (User) 20

CONTENTS

THIS APPLIANCE IS INTENDED FOR DECORATIVE PURPOSES

his appliance has been designed, tested and manufactured to the European Standard EN509 relating to

ecorative Gas Appliances and

ustbe installed by a qualified GAS SAFE Registered Installer in accordance

with the Gas Safety (Installation and use) regulations 1994 and all other relevant standards.

This appliance must be connected in accordance with the National Regulations. The appliance must be sealed i

nto a non-combustible fireplace (Fig. 2) whose only opening must be through a Class I (7” or 175mm diameter)

or Class II (5” or 125mm diameter) chimney/flue of at least three metres in height.

Before installation, ensure that the local conditions (identification of gas type and pressure) and the adjustment of the appliance are compatible.

NOTES FOR THE INSTALLER AND END USER

An air vent is not normally required for this application because its input does not exceed 7kW. We recommend that the chimney/flue is swept prior to installation of this appliance and that any flue restrictor or damper plate should be removed or fixed in the open position. The chimney/flue must always generate a positive up draught to ensure safe operation.

The installer must then establish that all the products of combustion are entering the flue within five minutes of lighting from cold. This can be verified by traversing the canopy with a lighted smoke match (see ‘Spillage Test’ page 5).

An isolation valve must be fitted adjacent to the appliance. When closed, this will allow the complete burner and control assembly to be disconnected for maintenance or repair in accordance with national regulations.

The gas supply should be provided by a semi rigid pipe with an 8mm diameter and should be no longer than 1.5 metres in length.

NOTE: When the gas supply pipe is passed through masonry or other brickwork always ensure that the end of the pipe is covered to avoid any debris passing through into the appliance controls. The appliance is fitted with an Oxygen Depletion Sensor (ODS) that monitors the room for products of combustion. If products are detected, the ODS will automatically shut down the appliance. If this situation arises, re-light the appliance, referring to the user instructions (page 15). If shut down re-occurs, a qualified person must be called to thoroughly check the appliance. The spillage monitoring system (ODS pilot) must not be put out of operation or be tampered with or adjusted by either the installer or the user

. If the unit is

found to be at fault it should be replaced with the manufacturers original replacement parts.

ireplace Opening

50mm (min)

00mm (min)

Fig. 1

Fig. 2

195mm 512mm

608mm

This appliance must only be installed in Great Britain or Ireland.

. This fire is either a natural gas or LPG appliance and has been designed for use with the following

applications:

)

lass I-Conventional brick or stone chimney as used for a solid fuel fire with a cross sectional dimension of

225mm x 225mm (9” x 9”) or a lined flue with a minimum diameter of 175mm (7”), with the fireplace components conforming to BS1251, or a builders opening a minimum of 560mm high and 406mm wide with a minimum depth of 230mm to allow sufficient volume for debris collection. To obtain this depth it would not normally be necessary to remove the chair brick. Any permanent flue restrictions or variable dampers are to be removed or locked in the f

ully open position. The chimney should also be swept prior to installation.

Class II - A double walled or insulated metal flue box built to the requirements of BS715 with an insulated flue

aving a minimum diameter of 125mm (5”) and a minimum effective overall height of 3 metres (10’).

ote: If the flue box is to be used with an existing brick or stone chimney a 125mm (5”) minimum

diameter flue liner conforming to BS 715 may be used.

2. A non-combustible hearth must be provided to comply with current building regulations. Care should be taken to prevent any damage being caused to surrounding soft furnishings or decoration, e.g. many embossed vinyl wall coverings may become discoloured if placed too close to the appliance.

3. A suitable proprietary fire surround with 100

c rating may be used with a minimum clearance from hearth to

underside of shelf of 830mm, providing that the depth of shelf is 150mm or less.

4. Where the shelf depth is greater than 150mm, the minimum height clearance should be increased by 25mm increments for each additional 12.5mm of shelf depth.

5. Minimum width between vertical sides of combustible surround should not be less than 800mm provided the appliance is central to the surround and the surround legs do not exceed a 150mm profile.

6. If the 150mm profile is exceeded, the width of the surround (and the back panel) should be increased by 25mm for each additional 12.5mm of profile depth.

FLUE FLOW TEST

A flue flow test (smoke test) is carried out to check the effectiveness of the flue and to ensure that there is no leakage into another part of the premises (including any loft), or as appropriate other adjoining premises (this is particularly important where a number of chimneys combine into a multiple stack). The flue flow test should be carried out using a suitable smoke pellet which the pellet manufacturer claims to generate 5 m3 of smoke in 30 seconds burn time. These gas fires should have the flue flow test carried out with the appliance in position but not connected to the gas supply so that the smoke test can be carried out with representative flue flow conditions. A warm flue will be more effective than a cold flue. If the flue is reluctant to draw, which can be initially assessed by lighting a smoke match at the intended position of the appliance flue connection, introduce some heat into the flue for a minimum of 10 minutes using a blow torch or other means. Other factors, such as weather conditions and a combination of materials used to construct the flue can all influence the flue draught. The pre-heating process may require as much as half an hour before the flue behaves satisfactory as a blow torch does not represent the volume of heat consistent with the normal appliance operation.

Flue Flow

est should be checked as follows:

1. Carry out those visual checks as indicated previously, and continue only if satisfactory.

2. Establish that an adequate air supply is available for the combustion of the appliance

3. Close all doors and windows in the room that the appliance is to be installed.

4. Light a smoke pellet at the intended position for the appliance. Place the inset fire case into position.

5. The test is satisfactory if

- there is no significant escape of smoke from the appliance position.

- there is no seepage of smoke over the length of the flue.

- smoke is discharged only from the correct terminal.

VENTILATION

No special ventilation bricks or vents are required in the room containing the appliance, providing that normal adventitious room ventilation exists. The installer must determine this by carrying out a spillage test.

SPILLAGE TEST

To check for satisfactory clearance of products of combustion, close all doors and windows and leave the fire burning for five minutes. Insert a lit smoke match on a vertical plane 50mm down, 50mm inside the canopy opening.

All the smoke must be drawn into the flue. If spillage occurs, allow a further ten minutes and repeat the test. Should spillage still occur turn the appliance off and seek expert advice. T

o continue the test: If an extractor fan is situated in the room the test should be repeated with the fan running. If there is a connecting room with an extractor fan the test should be repeated with all the doors to that room open and the extractor fan running.

INSTALLATION REQUIREMENTS

1. Carefully lift the appliance out of the packaging taking care not to damage the ceramic components in the separate carton.

2. Remove the magnetic trim and store to one side to prevent any damage.

3. Cut the foam sealing strip (in plastic bag supplied) to length and stick a continuous strip down the two sides and across the top of the radiant box. When the box is placed against a flat surface the foam strip will form a seal around the box’s flange.

4. Carefully lift the appliance into position in the fireplace opening and check that the flange of the radiant box fits flush against the sealing face with no gaps present.

5. Remove the four screws that secure the burner tray to the box, two on the front leg and two at the rear of the tray. Remove the burner tray and place to one side (Fig. 3).

6. When the burner tray has been removed, decide which side of the appliance the gas supply will be entering the radiant box and remove the relevant blanking plate (left or right hand side). The gas supply should be concealed as much as possible.

7. W

ith the radiant box placed in the opening, mark out four of the eight fixing holes. Remove the box and

carefully drill and fit rawl plugs.

8. Pass the 8mm gas connection through the back of the box and secure the box into place using four screws (straight shank screws are recommended for marble). Check that the outer flange of the appliance is completely sealed against the back panel.

INSTALLATION PROCEDURE FOR STANDARD 22” X 16” OPENING

Fig. 3

Fig. 4

Burner tray

lanking plate

Foam Sealing Strip

Magnetic Trim

Fixing Holes

INSTALLATION PROCEDURE FOR STANDARD 22” X 16” OPENING CONTINUED

adiant box

Hearth

ye Bolts

Centre Line

Drill Holes for 4 eye bolts

n 11

2mm centre lines

between max and min height.

5mm m

Fix the radiant box into the opening, securing into position using the cable fixing kit (Fig. 6). Do not cut off the loose ends as the full length is required should the radiant box need refitting at any time. Coil up and securely store underneath the burner tray.

1. Position the burner tray into the box in order to determine the length of 8mm gas supply needed and cut to length.

2. Before making the final connection, thoroughly purge the supply pipe to clear any foreign matter, i.e. masonry dust etc, as this could lead to blockages in the control valve and/or pilot assemblies.

3. Fix the burner in place using the four screws and make the gas connection. Carry out a gas soundness test.

4. Ensure that the bulbous side of the I.R sensor is facing the front and is positioned around the ash pan area so that there is a direct line of sight for the remote handset to operate correctly.

The sensor bracket can be

repositioned by loosening the retaining nut. Retighten the nut when adjustment is complete.

ALTERNATIVE FIXING METHOD

here the drilling of the back panel is not practical, an alternative

ixing method may be employed using the cable fixing kit provided. Drill four holes in the rear of the fireplace opening (Fig. 5). Securely fix the four eye bolts provided using suitable rawl plugs. Feed one cable through each of the top holes in the rear of the f

ire box.

15mm

max

00mm

min

50mm

12mm

Tension Nut

Cable Clamping Screw

Fig. 5

Fig. 6

able

INSTALLATION PROCEDURE FOR DECORATIVE CAST SURROUND

1. Install the decorative cast surround into the fireplace opening and ensure it is fully sealed including the open

area above the fire (see Fig. 7).

2. Carefully lift the fire box out of the packaging taking care not to damage the ceramic components in the

separate carton.

3. Cut the foam sealing strip (in plastic bag supplied) to length and stick a continuous strip up one side, across

the top and down the other side of the rear of the radiant box. When the box is placed against the cast surround

the foam strip will form a seal around the boxes flange.

4. Lift the fire box on to the two studs at the top of the surround and

heck that the flange of the radiant box fits flush against the sealing

face with no gaps present.

5. Locate the decorative frame on to the studs and secure with the

two nuts provided.

6. Insert the two screws into the lower holes in the decorative frame

and carefully tighten ensuring the fire box is securely clamped

between the frame and the surround.

Fig. 7

Decorative Cast Surround

Securing S

tuds

Securing Screws

Decorative Frame

NSURE THIS AREA

S SEALED

Foam Sealing Strip

1. Unscrew the pressure test point sealing screw (Fig. 8) and fit a manometer.

Consult the user instructions (page 15). Ignite the appliance and turn to the

high position.

2. Take a pressure reading and consult the technical data (page 9) to

establish the correct working pressure.

3. Once the pressure has been checked and verified, turn off the

appliance. Consult the ceramic component set up diagrams

(pages 18-19) and fit the ceramics as per the instructions.

Pressure Test Point

COMMISSIONING

Fig. 8

as Type Natural Gas (G20) Cat

PG (G31) Cat

Gas Connection 8mm 8mm

umber of Injectors One One

Injector size Stereomatic 072 Bray 92/150

Control Max Operating Temperature 80

c80

Inlet Pressure Cold 20 mbar (8” W.G.) 37 mbar

Heat Input (Gross) 6.9 kW 5.1 kW

ight 11.8 kg 11.8 kg

Loose coals - The ceramic coals supplied with this appliance can be replaced at service intervals depending on their condition. If the coals do require replacement, the consumer can do so provided that the Ceramic Component Layout Instructions (pages 18-19) are adhered to. Under no circumstances should additional/extra coals be added. Only genuine Legend replacement parts should be used. Order Ref:

VLC06

2. Front Coal, and Fuel Bed, Side Cheeks and Rear Coal - All these ceramic components can be replaced at service intervals depending on their condition. If the coals do require replacement, the consumer can do so provided that the Ceramic Component Layout Instructions (pages 18-19) are adhered to. Only genuine Legend replacement parts should be used. Order Ref:

VFC02, VFM03, VCSC04, VCR05

3. Oxygen Depletion Sensing Pilot - In the unlikely event of a pilot failure, the pilot assembly should only be replaced by a

GAS SAFE Registered Engineer. The user must not carry out this work.

Order Ref:

NG - LEG27, LPG - LEG47

4. Motorised Valve - In the unlikely event of valve failure, the assembly should only be replaced by a GAS SAFE Registered Engineer. The user must not carry out this work.

Order Ref:

LEG48

5. Handset - Order Ref: LEG29

6. AA Battery Pack - When the batteries are becoming discharged, the fire will emit a continuous beeping sound. Please replace with good quality Alkaline or Lithium 6 x 1.5V AA. Order Ref:

LEG56

7. EDB20 Control Panel - In the unlikely event of a control panel failure, the panel should only be replaced by a GAS SAFE Registered Engineer. The user must not carry out this work.

Order Ref:

LEG51

TECHNICAL DATA

REPLACEMENT PARTS

TROUBLE SHOOTING (GAS SAFE ENGINEER ONLY)

1. The Piezo will not spark. Check: The battery in the remote handset. The remote control handset generates an infrared signal

hat will be received by the sensor situated at the front of your fire. The signal requires a direct line of sight from the handset to the fire sensor. Ensure that the bulbous side of the I.R sensor is facing the front and there are no obstructions. The controls are powered by 6 x AA batteries. When the power becomes low a beeping s

ound will continue every time the fire is in use. Please replace with good quality Alkaline or

ithium 6 x 1.5V AA. If the electrode is cracked or broken - Replace the pilot assembly. If the HT lead is shorting out on the burner body - Locate where the short is occurring, isolate and/or re-route the lead. I

f the HT unit/lead is faulty - Replace as necessary.

Note: The remote control system consists of four main replacement component parts: a

. Thermocouple and pilot. b. Motorised gas control valve. c. Control panel. d. Battery pack. Please

ee page 12 for details of the layout including electrical connections. In order to access components

a.b and c, it will be necessary to remove the burner tray. Refer to page 11 for the breakdown.

2. The Pilot will not light (but the Piezo is sparking). Check: If the gas is reaching the pilot - Check joints and connections.

If the pilot jet is blocked - Inspect and clean. If the pilot is still not passing gas - Replace the pilot assembly.

The Pilot lights but goes out.

Check: If the Thermocouple is loose/disconnected at the control valve - remake the connection.

If the Thermocouple is faulty - Replace. If the Electro magnetic valve is faulty - replace valve.

The Burner will not light readily from the pilot.

Check: If the coals are obstructing the pilot to burner path ie. Are the coals blocking the opportunity for

the pilot to light the burner - Relay the coal set as per Ceramic Component Layout Instructions. (pages 18-19).

The fire makes a roaring noise when lit.

Check: That the front coal is seated correctly and the pilot hole is positioned correctly over the pilot

assembly.

IF ANY PART OF THE PILOT ASSEMBLY IS SUSPECTED AS BEING FAULTY THE COMPONENT MUST BE REPLACED.

6. The flames appear blue (after the fire has fully warmed up). The coals/ceramic liners have soot deposits.

Check:

That the coals have not moved from the original setting - Relay the coals as per the Ceramic Component Layout Instructions (pages 18-19). There may be too little/much ventilation into the room. Identify and then take steps to rectify.

The flame picture is low on the high setting.

Check: For any partial blockages - Check all obvious locations for debris in pipe work and fittings.

Inlet gas pressure, both standing and working gas pressure - Identify problem and take necessary steps to rectify.

Note: Flame pattern improves with use.

Fumes enter the room when the fire is operating.

Check: Why the chimney is not drawing all the products of combustion up the flue, identify where the

problem lies and rectify, otherwise disconnect the fire and seek professional guidance.

In order to access:

a. Pilot Assembly (including thermocouple) b. Motorised Control Valve c. Control Panel

It will be necessary to dismantle the burner tray. Please use the following procedure.

1. Ensure the appliance has fully cooled down.

2. Isolate gas supply.

3. Remove all the ceramic components off the fire and carefully placed to one side.

4. Working from the front of the fire, remove the lower fixing bracket screws and the two screws at the rear of the tray

5. Disconnect the 8mm gas supply pipe using a 15mm spanner. This should then enable the burner to be removed from its housing.

Break-down for access to components

1. Working from the front of the fire remove the two upper fixing point screws.

2. Remove the two pilot assembly screws.

3. Working from the rear of the burner tray, remove the two silencer bracket screws.

4. Slide the silencer (white ceramic block) upwards which will then give you open access to the main gas injector

5. Remove the locking nut and washer using a 14mm spanner.

6. Remove the burner tray from the remote control housing. This should give you access to the two screws that retain the heat shield to the remote base, thus giving unhindered access to all components.

7. Re-assembly is the exact reversal of the above procedure.

Note: When the batteries are becoming discharged, the fire will emit a continuous beeping sound. The battery pack is held in place with a single screw, remove this screw and the pack can slide out. Unclip the cover and replace the batteries with good quality alkaline or lithium - 6 x 1.5V AA (Fig.14 - Page 16).

REMOTE CONTROL COMPONENT LAYOUT

Pilot assembly

Motorised valve

ower fixing point

Control panel

pper fixing point

.R. sensor

attery pack retainer

attery pack

Heat shield

Fig. 9

REMOTE CONTROL COMPONENT LAYOUT

3J4

J6 J7

SUPPLY

ACS2 IR/RFT

CONTROL PANEL

ILOT

SPARK IGNITER/ F

LAME SENSOR

I.R. RECEIVER

Motorised valve

Pilot assembly

Control panel

Battery Holder

6 x AA

Front

I.R. sensor

Fig. 10

TEST SEQUENCE

YES

YES YES

NO NO

Press the 2 round “ignition” buttons on the handset AT THE SAME TIME

oes the Handset light

come on during operation

s there an audible

“beep” from the fire

Check/replace batteries a

nd re-start test

Disconnect batteries and wait for 20-30 seconds

Is there a repeating audible “

beep” from the fire

heck/replace batteries

and re-start test

e-connect batteries

ress the 2 round “ignition” buttons on

the handset AT THE SAME TIME

Is there an audible “beep” from the fire

Replace EDB and re-start test

oes the ignition sequence begin

- valve spindle moves and sparking begins

Does receiver allow line-ofsight

Check connections, re-position receiver and re-start test

Replace EDB and r

e-start test

Replace EDB and re-start test

Does the pilot flame establish

Does the sparking stop after 3 attempts

Does the main burner light (after approx 10 seconds)

Is the “dummy switch” fitted correctly

Re-fit dummy switch and restart test

Replace valve and re-start test

Do Hi/Lo & pilot functions operate

Fire operating correctly

Replace EDB and restart test

Is there sparking at electrode

Is the HT lead fitted correctly

Re-fit HT lead and restart test

Before starting the test procedure, ensure that the gas is switched on and that the pressure is correct

Sound alarm

(nr. of beeps)

Failure

Action

2 Low battery

Replace the batteries with good quality alkaline or lithium. 6 x 1.5V AA. Verify that sound alarm stops.

4 Motor failure

Substitute the valve with another one.

Repeat the ignition sequence and verify the sound alarm stops.

5 Driver leakage

Substitute the board: the motor drive circuit is damaged.

Execute an ignition sequence and verify there is no sound alarm.

Under voltage low battery

Fig. 11

FAULT FINDING TABLE

Symptom

No response from remote h

andset, no audible beep from the fire - handset indicator light does not illuminate.

No response from remote handset, no audible beep from the fire - handset indicator light illuminates.

Main burner does not light ignition sequence begins (audible beep), continuous sparking.

Main burner does not light at end of ignition sequence ignition sequence begins (audible beep), sparking stops after three ignition attempts.

Possible Cause

Low power from handset battery.

Incorrect handset operation.

No ‘line of sight’ to remote receiver.

poor positioning of receiver.

Main batteries flat or broken connection.

Electronic ‘lock-out’ due to uncontrolled shut off (e.g. interrupted gas supply, thermocouple short-circuit*, safety pilot shutdown).

Pilot does not light - no gas supply to pilot/burner.

Pilot does not light - no spark at electrode/pilot head.

Pilot lights correctly - control board not recognising flame.

‘Dummy switch’

missing or faulty (appliance with remote control only).

Low gas pressure.

Magnet unit not engaging correctly.

Fault in control board.

Action

Replace handset battery

Ensure both (round) ignition buttons are being pressed simultaneously.

Ensure handset is pointing directly at the receiver.

Ensure receiver is correctly positioned (domed surface pointing towards room) and allows ‘line of sight’ from the handset.

Check power supply (multimeter across terminals) and battery cable/connections replace as necessary.

Reset the fire controls by pressing the top left button on the handset. Ensure thermocouple wire is not damaged and is not rubbing against any metalwork.

Check gas supply is ‘ON’.

Ensure ignition lead is correctly fitted at both ends (control board and pilot).

Ensure thermocouple is connected to the control board and spade connections are not loose - replace board as necessary

Ensure switch socket on control board has a plug fitted (small plug with black loop).

Check gas pressure and that all taps/shut-offs are fully open and free of grease.

Replace valve.

Replace control board.

T A

Low setting

THIS APPLIANCE IS INTENDED FOR DECORATIVE PURPOSES.

lease also familiarise yourself with the Notes for the Installer and End User on page 4.

PERATION AND CONTROLS

It is most important that the operator of this gas appliance has fully read and understood all the operating, c

leaning and maintenance procedures as laid out in these instructions.

USER INSTRUCTIONS

ush these two buttons

together to light the fire

Remote handset

High setting

ensor Ensure the bulbous side of the sensor is towards the front.

Lighting Procedure

The remote control handset generates an infrared signal that will be received by the sensor situated at the front of the fire. the infrared signal requires a direct line of sight from the handset to the sensor on the appliance to ensure good operation.

To light the fire, point the handset at the sensor at the front of the fire. Push and hold the two buttons on the left hand side of the handset together. The appliance will make a beep sound and you can release the buttons. After a few seconds you will hear the clicking spark to the pilot light. Once the pilot is lit the fire’s main burner will come on to the high position. This whole process should take no longer than than 20 seconds.

After 30 minutes you can turn the fire down, point the handset at the sensor on the appliance then push and hold the minus button (small flame), if you release immediately the flame will go to low. If you hold the button down, the flame will lower slowly and you can release the button to your desired position.

o turn the fire up, point the

handset at the sensor and push the plus button until the desired flame height is reached.

The fire may be left in standby mode (pilot only) by pressing the small round button on the handset. To turn the fire of

f, point the handset at the sensor and push the top left button, the fire will go out.

NOTE: When the battery power is becoming low

, the beeping sound will continue every time you use

the fire. Please replace with good quality

Alkaline or Lithium 6 x 1.5V

AA.

NOTE: If for any reason the gas supply is interrupted whilst the fire is in use, it will be necessary to reset the fire controls by pressing the top left button on the handset.

WARNINGS:

Never throw any type of rubbish on or otherwise disturb the fuel bed.

Any alteration to this appliance including its ceramic components may render it inoperable and unsafe.

YS run this appliance on the high setting for the first 30 minutes (minimum) - Failure to do this

may result in poor combustion and excessive sooting.

Fig. 12

Cast Tec recommend that this appliance is serviced at regular 12 monthly intervals. The chimney or flue should also be checked regularly to ensure that all products of combustion are entering the flue and t

here is no excessive build up of soot.

t is the users responsibility to ensure that the appliance is kept in a clean serviceable condition.

1. Ceramic Components and Fuel Bed - Debris from any source should be removed with a soft brush. Please ensure t

hat any debris including soot deposits are removed from the appliance and not left on the fuel bed. It is recommended that the user should, on a regular quarterly basis, carefully remove all ceramic components and thoroughly clean the stainless steel burner strip and the pilot assembly. Any build u

p of debris in this area could affect the operation of the

appliance.

NOTE: It is common to find surface cracks in the ceramic components. This is due to the expansion and contraction of the ceramic fibres caused by the intense heat that the burner generates. The cracks will not affect the safe operation of this appliance. However great care must be taken when handling the ceramic components as they will break if handled incorrectly. Do not use a vacuum cleaner to clean the ceramics.

Radiant Box Ceramic Liners - Use only a soft brush to remove any soot deposits from the ceramic liners during cleaning as this is the only method that can be used to remove deposits. The ceramic liners are very delicate and should be treated accordingly.

Brass Trims and Frets - The brass trim and fret should be removed from the appliance for cleaning, please ensure that the appliance has cooled thoroughly. Polished metal trims and frets are not lacquer coated and therefore require polishing. It is recommended that a good quality metal polish is used.

Changing the batteries - When the batteries are becoming discharged, the fire will emit a continuous beeping sound. The battery pack is held in place with a single screw, remove this screw and the pack can slide out. Unclip the cover and replace the batteries with good quality alkaline or lithium - 6 x 1.5V AA (Fig. 14).

CLEANING AND MAINTENANCE

tainless Steel Burner Strip

ilot Assembly

ig. 13

Fig. 14

Battery Pack

Retaining screw

Fire fronts are now available in many different designs and finishes. The user can now choose their own particular style of fire front to suit their individual fireplace setting, providing the fire front complies with the f

ollowing dimensions -

Fire Front - (X) Max: 210mm Min: 190mm

Ash Pan Cover - (W) Max: 90mm Min: 65mm

(

Y) Max: 345mm Min: 320mm

SAFETY WARNING - This appliance has a naked flame and as with all heating appliances a fireguard should be used for the protection of children, the elderly and infirm. Fireguards should conform to BS 6539 (1984 Fireguards for use with solid fuel appliances). This fire is not fitted with an integral guard. In normal use consideration may be given to the use of a fireguard confirming to BS 6539, such that the approach to the naked flame is minimised.

FIRE FRONT SPECIFICATIONS

Minimum area free space 15cm

Minimum area free space 5cm

Fig. 15

COAL LAYOUT INSTRUCTIONS - NATURAL GAS & LPG

1. Place the rear coal on the rear coal retainer ledge in a central position (Fig. 17).

2. Place the main fuel bed on to the middle section of the metal burner tray. It is important that the front edge of the fuel bed is located behind the burner strip (Fig. 18).

3. Position the front coal on the front coal retainer, making sure that the back edge is pushed up against the front of the burner strip (Fig. 19).

4. Place the side cheeks into position, making sure they are positioned either side of the fuel bed and the overhang is at the front. The outside edge should be in contact with the radiant box ceramic liner. Ensure that the lower part of the side cheeks sit on the front coal and are in front of the rear coal (Fig. 20).

It is very important that all the coals are used and arranged as shown in order to achieve the desired f

lame picture.

t may be necessary to remove some or all of the coals to clean them at some time. Cleaning must only be done using a soft brush.

AUTION: The coals are extremely fragile and must

be handled accordingly. Gloves should be worn and any inhalation of dust should be avoided. The coals must be kept away from children at all times. Never put additional coals on the fire. Never use coals other than those originally supplied, or genuine Legend Spare Parts.

Fig. 16

Fig. 20

Fig. 17

Fig. 18

Fig. 19

urner Tray

Burner Strip

Rear Coal

Right Hand Side Cheek

Left Hand Side Cheek

Fuel Bed

Front Coal

COAL LAYOUT INSTRUCTIONS CONTINUED

5. Pick out the smallest two coals and lay to one side, lay the first row of four loose coals on top of the front coal. Ensure the back of the coals are resting on the coal bed and there are even gaps all round (Fig. 21).

6. Choose three loose coals and place them in line on the next row up, again making sure all the gaps are even. It is important that the coals ‘bridge’ the peaks of the fuel bed and are not placed in between. This helps the flow of burnt gases and should give an even glowing fuel bed (Fig. 22).

7. Lay another row of four coals on the next row up, again making sure all the gaps are even (Fig. 23).

8. Place the next three coals in the middle, on the back edge of the coals previously laid ensuring even gaps all round. Finally place the two small coals, one in each top corner. Make any adjustments necessary to achieve even gaps as this will help in giving a well balanced flame picture and an even glow (Fig. 24).

ig. 21

Fig. 22

Fig. 23

Fig. 24

Small Coal

Unit 200

Glenfield Park Site 1

Philips Road

Blackburn

Lancashire

BB1 5PF

Tel: 01254 695244

Fax: 01254 695255

eb:

www

.legend-fires.com

Email: info@legend-fires.com

Issue a - 28/03/11

our appliance is guaranteed for one year from proof of purchase. Should the appliance prove defective within

that period we agree to repair or replace (at our discretion) the component or appliance provided that:

1. The user can produce a receipt for proof of purchase/installation.

2. The appliance has been supplied by an authorised stockist and has been installed by a qualified installer, all installation and operating instructions have been strictly adhered to.

. No alterations have been carried out on the appliance or component parts without our written consent.

4. The appliance has not been used for any purpose other than those intended.

5. The appliance has not been damaged accidentally or due to fair wear and tear.

Guarantee claims should be made through your appliance supplier. The Guarantee is restricted to UK Mainland and is additional to your statutory rights.

TROUBLE SHOOTING (USER)

1. The Fire will not light.

Ensure the remote handset is fitted with a working battery. Make sure the bulbous side of the I.R. is facing towards the front. The controls are powered by 6 x AA batteries. When the battery power is becoming low a beeping sound will continue every time you use the fire. Please replace with good quality Alkaline or Lithium 6 x 1.5V AA. Remove the brass fret and check the pilot area for soot. If soot is present remove all the loose coals and the front coal and thoroughly clean any debris in and around the pilot area. If the fire will still not light contact your installer.

The flames appear blue - excessive soot deposits.

The ceramic components including the coal need relaying (pages 18-19). Too much or too little room ventilation. Seek professional advice.

Roaring noise coming from the pilot.

The front coal is not seated correctly. Turn the appliance off and allow to cool down. Re-seat front coal, ensuring it is flat to the base of the front coal retainer (page 18).

All the Ceramic Components are discolouring.

The ceramic sets and liners are all manufactured from ceramic fibre and its natural colour is white, dyes are used to give it a realistic appearance. These dyes discolour after they have been subjected to intense heat. However the discolouration does not affect the operation of the appliance. The realistic appearance can be restored with the use of a good replacement dye that can be purchased from most good fireplace showrooms.

GUARANTEE

Cast Tec Integra Installation And User Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual