CASTLE 6'HE Wide Denbigh Series Manual
R A N G E
A (mm) B (mm)
6’3” x 4’4”
6’3” x 6’4”
6’3” x 8’4”
6’3” x 10’5”
6’3” x 12’5”
1910
1348
1968
2588
3208
3828
CONTACT INFORMATION
WEBSITE: www.castlegreenhouses.co.uk
EMAIL: info@castlegreenhouses.co.uk
TELEPHONE: 01782 385408
Thank you for purchasing your new Castle greenhouse. We recommend you familiarise yourself with the instructions and re ad all safety information before you commence assembly. This instruction manual is also available online at www.castlegreenhouses.co.uk
in our technical help section should you need to reprint it. Should you require any additional advice you can always call us on 01782 385408.
These instructions are divided into sections; B-base, partlists,1-sides, 2-front gable, 3-rear, 4-joining the four sides together, 5-roof, 6-vent, 7-door,
8-glazing(8a toughened glass, 8b horticultural glass), 9-vent attachment, 10-door attachment, 11 anchoring down, back cover-packing list. If you need
to contact us for assistance please refer to the relevant section/s or the page numbers bottom middle.
Safety Warning
Glass and aluminium can potentially cause injury. Please ensure you wear protective goggles, gloves, headgear and suitable footwear when
assembling and glazing the building.
Please remember that glass is fragile and should be handled with extreme care. Always clear up and dispose of any breakages immediately.
Do not assemble the greenhouse in high winds.
For safety reasons and ease of assembly, we recommend that this greenhouse is assembled by a minimum of two people.
Please clear all lying snow from the greenhouse roof as it can cause the roof to buckle or collapse.
Site Preparation
When selecting a site for your greenhouse, it is vital that you choose as flat and level an area as possible.
A concrete or slabbed base will provide the most solid foundation for your greenhouse.
IMPORTANT: Do not fix your building down until the building is fully assembled, including glazing.
Avoid placing your greenhouse under trees or in other vulnerable locations.
To minimise the risk of wind damage, try to select as sheltered a site as possible, e.g. beside a hedgerow or garden fence.
Additional Considerations
Please bear in mind that assembling your greenhouse can be time consuming. You may need to spread the construction over two or more
days. We recommend that you avoid leaving the building partially glazed. If you ever have to leave your greenhouse half assembled and not
anchored down, weigh it down with slabs or bags of sand to stop the wind moving it.
You will find it helpful to prepare a large, clean and clear area in which to work in. A garage floor or flat lawn area is ideal.
If you have arranged for someone to install your greenhouse for you, please check that all components are included. Most parts ar e numbered
and can be identified by a stamped number (without the ’SY’, ‘HE’, ‘CL’) or removable label. Alternatively, the components can be identified by
lengths detailed in the packing list (see diagram below). Please also note that NOT all parts for a specific area will be packed together, i.e. door
related components are packed together and some are used in main frame construction.
Anchoring down your greenhouse should be the final stage of construction (including glazing).
Once installed your greenhouse requires little maintenance, but to maintain the smooth running of
your door(s) WD40 or similar can be applied to the door wheels and lower door guides.
Guarantee
Your new Castle greenhouse is guaranteed for 10 years against faulty manufacture of the frame-
work. This does not include glazing, moving parts, accidental damage or wind damage.
KEY
SYMBOL
KEY DESCRIPTION
EXTERNAL VIEW
INTERNAL VIEW
121
610mm
DO NOT
TWIST TO LOCK
THINK
THIS SECTION
RELATES TO
ANOTHER
(e.g. 1 to 5)
CORRECT
FIX DOWN!
TIGHTEN
DO NOT WET!
2
CUT TO LENGTH
A (mm) B (mm)
6’3” x 4’4”
6’3” x 6’4”
6’3” x 8’4”
1910
6’3” x 10’5”
1348
1968
2588
3208
6’3” x 12’5”
3828
OPTION 1: base on slabs
OPTION 2: base on concrete
3
Page
Ref
Part
No.
SY001
SY005
SY017
SY025
SY055
SY003
SY008
SY014
SY027
SY058
SY021
SY047
SY279
SY162
SY020
SY022
SY067
Section Size
(mm) 6 4 6 6 6 8 6 10 6 12
6HE - DENBIGH
3720 2
3100 2
2480 2
1860 2
1240 2
3720 2
3100 2
2480 2
1860 2
1240 2
1945 2
1585
2
4
1504 2 4 6 8 10
636
2
1579
2
1945 2
1579
2
Page
Ref
Part
No.
SY201
SY200
SY616
SY615
SY002
SY006
SY012
SY026
SY057
SY035
SY061
SY085
SY093
CL1046
Section Size
(mm) 6 4 6 6 6 8 6 10 6 12
2
4
1
1
3720 1
3100 1
2480 1
1860 1
1240 1
1117 2 4 6 8 10
1215 2
628 /
1
636
375 1 2 3 4 7
1
4
2
3
4
SY033
SY034
SY076
SY077
SY096
SY040
SY023
SY039
SY612
1103
1103
1504
1504
614
1836
1856
1836
615
2
2
2
2
4
1
1
1
1
SY121
SY123
SY124
SY
STAY
SY
PIN
SY-
BOLM4X10
SYNUTM4
SY-
BOLM6
X22
612
1
1
2
3
4
612 1 1 2 3 4
610
2
2
4
6
8
1 1 2 3 4
2 2 4 6
8
M4
6 6 12 18 24
22mm
2 2 4 6 8
4
Page
Ref
Part
No.
Section Size
(mm) 6 4 6 6 6 8 6 10 6 12
Page
Ref
Part
No.
Section Size
(mm) 6 4 6 6 6 8 6 10 6 12
6HE - DENBIGH
HE707
(HE371+
SKID)
HE708
(HE701+
WHEELS)
HE373
HE717
(HE377+
LOCK)
HE379
HE384
HE558
HE571
HE583
618
618
618
1880
1880
112
870
3800
19
1
1
1
1
1
1
4
1
12
SYBOL
M6X11
SYBOL
M6X15
SYNUT
M6
SYBOL
M6X11
CROP
M6
BOLT
10mm
M6
BOLT
15mm
M6
NUT
M6
CROP 11 10 10 10 10
76 102 114 124 148
12
99 124 136 146 170
SY-
CLIP
SYZCLIP
SY-
FOAM
HE400
HE560
HE374
HE402
HE404
SY627
SY614
HE300
SY637
HE401
02 -1825
N/A
N/A
1320
1320
N/A
612
574
N/A
300
N/A
SCREW
132 160 188 212 236
66 82 98 112 126
4
roll
5
roll
3
roll
1
1
1
1
2
1
1
1
1
1
2
5
roll
10mm
6
roll
5
4’
X 2
58
Part No mm Quantity
58 1245 2
47 1504 2
55 1245 2
21 1585 2
M6 6
6’
X 2
55
8’
X 2
27
25
14
M6 6
Part No mm Quantity
27 1860 2
47 1504 4
25 1860 2
21 1585 4
M6 12
M6 12
Part No mm Quantity
14 2480 2
47 1504 6
17 2480 2
21 1585 4
M6 16
+
10’
X 2
17
12’
X 2
8
5
3
M6 16
Part No mm Quantity
8 3100 2
47 1504 8
5 3100 2
21 1585 4
M6 20
M6 20
Part No mm Quantity
3 3720 2
47 1504 10
1 3720 2
21 1585 4
M6 26
6
1
M6 24
PLEASE NOTE THAT 10mm BOLTS ARE
USED THROUGHOUT THE MAJORITY OF
CONSTRUCTION UNLESS STATED
OTHERWISE! E.g. 15mm etc...
10mm 15mm
12’ only
47
47
21
7
Part No mm Quantity
20 1945 1
22 1945 1
33 1103 1
Part No mm Quantity
162 1579 2
279 636 2
612 615 1
32
10mm
8
15mm
M6 38
1
34 1103 1
76 1504 1
77 1504 1
96 614 4
615 n/a 1
PARTS IN GAMMA DOOR BOX
616 n/a 1
2
2
33 34
96
20
22 162
96
162
76
15mm
96
615
15mm
612
96
77
279 279
616
162
20 /
22
96
76 /
77
8
33
201
33 /
34
34
33 /
34
404
170 /
171
76 /
77
162
162
279
96
279
20 /
22
96
76 /
77
612
15mm
615 /
616
9
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