Castle 5540, 5545, 5550 Service manual

SERVICE
MANUAL
Castle
5540 5545 5550
WARMING
MDT
1777
East PO.
Rochester,
CABINETS
Company
Henrietta
Box
23077
New
York
14692,
Road
U.S.A.
M
mom
Technology
for
Life
350265
SERVICE
MANUAL
350265
(6/4/90)
i
JD
Related
Installation
Operator Parts
Special It
is
Publications:
Manual
Catalog
safety
the
responsibility
Instructions
signs
and
of
The
“Danger”
“Warning”
350263
350264 350266
instructions
the
user
to
follow
DESCRIPTION
following
notes
notes
alert
alert
symbols
the
the
are
user
IMPORTANT
used
in
this
manual.
all
recommendations.
OF
SYMBOLS
are
related
to
the
possibility
user
to
the
possibility
Read
&
NOTES
notes
of
serious
of
them
th:t
appear
personal
personal
carefully
IN
injury.
MANUAL
In
this
injury
before
using
manual.
which
could
the
warming
be
fatal.
cabinet.
*
2
CAUTION
NOTE
je
NOTE
»
NOTE
»
©MDT
and
Castle
“Caution”
“Notes”
All
parts
This
manual
or
in
part
are
registered
notes
alert
the
replaced
contains
without
alert
the
user
user
to
pertinent
under
warranty
proprietary
the
written
trademarks.
to
the
possibility
facts
shall
information
permission
and
conditions.
be
returned
of
of
MDT.
of
damage
MDT
intact
to
the
to
MDT
Corporation.
equipment.
Corporation
It
shall
not
for
evaluation.
be
reproduced
in
whole
)
Il
350265
a
Table
of
Contents
©
GENERAL
Description elle Temperature HOMO Control
WIRING
5540/5545/5550
Printed
TROUBLE
Diagnostie
Heater/FanOperationalChecks
CALIBRATIONS
Power Temperature
Chart
Boot
DESCRIPTION
Of
Components
nefe)
ei
ea
Conversion
ANNEES
Board
Detail
DIAGRAMS
Circuit
Supply
Recorder
AGIISUTIARE
Board
Voltage
Control
Warming
AND
Galibraton
REPAIR
Safety Access Access Circuit FuseReplacement Transformer Low molayiRepiacement
HeaterReniacement. ThermostatHeplacementi.
Temperature
During
To
Control
To
Control
Breaker
Replacement
Voltage
o
EPrOMIRBPIAC
Printed
Door
Witch
Door
Gasket
Power
Circuit
Replacement
Replacement
Repair
Replacement
Sensor
MEN
Board
Replacement
...............,:....4,...,,..,.,.....,,....,.
|
Chart
tr
64355450400
Schematic
...........................................
oC
4000
Cabinet
Wiring
Diagram
...........................
Diagram
...................................
O
ADJUSTMENTS
СайБгайоп
Calibration
te
Joe
ak
..........
Head
Components
Box
Components
..........................
i...
Supply
A
Replacement
LT
Replacement....................
cae
Replacement
(Optional
lc.
.................
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1-3 1-4 1-5 1-5 1-6
350265
Ill
5540,
5545, & 5550
WARMING
1.
General
CABINETS
Description
SECTION
DESCRIPTION
TOUCHCONTROL:PANEL TEMPERATURE EATEDIAIRIEOWI CONTROL
OF
BOARD
COMPONENTS
CONVERSION
DETAIL
1.
GENERAL
0
RES
CHART
ee
............
DESCRIPTION
..................
...............
т.
aie
1-3
1-4 1-5 1-5 1-6
DESCRIPTION
GENERAL
1.
SECTION
350265
1-1
5540,
1.
General
5545, & 5550
Description
CENTER
(STORAGE)
COMPARTMENT
WARMING
CONTROL
CABINETS
HEAD
CENTER
(STORAGE)
COMPARTMENT
CONTROL
HEAD
ASSEMBLY
RECORDER (OPTIONAL)
(OPTIONAL)
MODEL
CENTER
(ЗТОВАСЕ)
COMPARTMENT
SHELF
FILTER
5550
Model)
CONTROL
HEAD
PANEL
soar
SWITCH
SHELF
FILTER
ADJUSTABLE
SHELVES
CONTROL
PANEL
soda
SWITCH
RECORDER
(OPTIONAL)
ADJUSTABLE
SHELVES
|
RED PEN |
DOOR
ACTUATED
SATO
a
MODEL
o,
A
SNS
5545
Model)
jE
9
Eh
CONTROL
PANEL
DOOR
SWITCH
UPP
HEATED
ICOMPARTMENT
HEATED DEFLECTOR
OMPARTMENT
AIR
LOWER
о
1-2
MODEL
(Cabinet
5540
Model)
MODEL
MDT/CASTLE
5545 & 5550
Model)
5540,
5545,
and
5550
WARMING
MODEL
5540
Model)
350265
GENERAL
Castle
is
The
air
The partment adjustable
does
lower
regardless
The
over is
lower
lower
DESCRIPTION
Door
Closing
switch
shuts
Filter
Keeps
the upward.
5540,
for
towels,
adjustable
compact
capable
in
the
and
directs
5545
Warming
and a lower
not
compartment
5550
Warming
items
placed
capable
of
are
three
in
shelves
Switch
the
and
Opening
off
electrical
airborne
heated
DESCRIPTION
5545,
and
the
heating and
and
other
dry
from
36°C
5540
Warming
of
holding
front
of
the
it
upward.
Cabinet
of
the
holding
adjustable,
compartments
the top
and
warming
allows
compartment,
Air
into
remains
upper
Cabinet
on
each
20
shelf,
directs
OF
COMPONENTS
cabinet
electrical
the
door,
power
and
dust
5550
Warming
storage
goods.
(97°F)
Cabinet 20
of
Cabinet
to
71°C
two-liter
compartment,
has
an
upper
compartment
from
the
upper
the
lower
compartment,
at
ambient
compartment's
circulates
of
its
four
shelves.
flasks.
thus
to
be
adjustable.
filters
the
heated
it
upward.
door
depresses
power
to
contact
to
the
debris
and
the
heating
circulating
from
directs
Cabinets
solutions,
temperature
one
flasks.
filters
Its
the
heated
heated
with
compartment
so
temperature
temperature.
heated
The
the
air
evenly
Each
two
shelves
height
The
air
from
of
the
the
heating
door
switch
circuit
and
through
heated
the
are
blan-
com-
filter,
com-
two
the
shelf
the
filter,
the
door
and
fan.
air
5540,
A
warming recorde? a
24
hour
DOOR
SWITCH
Recorder single
degree
over a 24
Door
you
wish recorder switch
NOTE
|
5545, & 5550
cabinet
to
record
period.
——8
OPTIONAL
Chart - The
increments
hour
period.
Switch - Closing
this
switch
door
to
record
door
is
open,
When
pen
and will door.
may
be
the
temperature
o
recorder
from 0 to
to
start
this
the
cabinet simply
you
open
arm
automatically
moves
remain
WARMING
1.
General Description
o
of
CABINETS
with
an
the
cabinet
CHART
RECORDER
chart
is
100°C
(32
to
the
the
recorder;
switch
temperature
pull
the
to
the
until
you
to
holding
opening
stop
the
the
door
lifts
off
ramp
close
the
recorder.
while
door,
the
over
in
212°F)
door
the
the
the
chart
where
it
en
Control Center
be
May
cartridges,
pens,
350265
Head
Storage
for
used
Compartment
access
ready
etc.
recorder
of
charts,
ink
5540, 5545, & 5550
1.
General
Description
WARMING
CABINETS
Adjustable (Models
To
Main
Turning
located
power
to
the
Transformer
The
transformer
to
provide
Overtemperature
This
switch
from
the
192°F,
Heaters
The
warring
ers.
These
sockets
Fans
Two “Heated
5545
Power
off
under
from
circuit
24V
heaters.
inside
fans
circulate
Air
Shelves
and
or
you
Switch/Circuit
the
the
the
control
breaker
for
closes
cabinet
heaters
the
Flow.”
5550
Only)
may
raise,
main
power
control
circuit.
output.
steps
down
the
chart
Switch
at
212°F
The
overtemperature
uses
screw
control
the
the
height
lower,
Breaker
switch/circuit
head,
removes
Power
the
electrical
recorder.
to
remove
two
500W
into
the
two
box.
heated
air
of
the
or
remove
all
is
still
electrical
switch
as
illustrated
three
com-
the
electrical
present
power
input
power
resets
heat:
electrical
two
up
at
in
TOUCH
TEMPERATURE
CONTROLS
SWITCH
CONTROLS
"OFF"
SWITCH
Power cabinet,
LED green
Power
cabinet,
cabinet
these
cabinet
temperatures
Actual
is ously
warming
CONTROL
| | ヒー
ON"
ON - Pressing
Indicator - Pressing
“ON”
OFF - Pressing
to
buttons
temperature
Temperature
activated,
LE
|
CONTROL
and
LED.
de-activates
return
to
Up
and
allows
range
the
the
PANEL
|
1
-
=
PANEL
this
button
the
control
the
ON
this
button
the
control
ambient
Down
in
from
temperature.
Arrow
you
to
1°C
(1
or
36°C
(97°F)
Display - While
temperature
actual
temperature
İP
$
=
TEMPERATURE
CD
=
turns
on
the
warming
panel.
button
panel,
2°F)
illuminates
turns
off
the
warming
and
allows
Buttons - Pressing
or
increments.
to
71°C
the
control
display
continu-
inside
se
|
the
the
the
Set-
panel
the
the
warming
Condition
perature
warming
more condition.
Temperature
is
cabinet
Indicator - “OH”
selected
cabinet
than
4°C
(7°F),
the
the
to
display
rises
thus
Display - While
right-hand
temperature
maintain.
above
temperature
appears
if
the
the
alerting
temperature
set
you
the
you
selected
in
the
actual
temperature
to
an
overheat
control
display
for
tem-
of
the
by
350265
5540,
5545, & 5550
WARMING
1.
General Description
CABINETS
TEMPERATURE
HEATED
°C
36
37 38 39 40
41 42
43
44
45 46 47
AİR
CONVERSION
*
FLOW
=
SE
97
99 100 102 104 106 108 109 111 113 115
117
CHART
26
48
49 50
51
52 53
54
55 56
57 58 59
=
SE
118
120 122 124 126 127
130 131 133 135 136 138
°С
60
61
62 63 64 65
66
67
68
69
70
71
a
oF
140
142 144
145 147
149
151 153 154 156 158 160
*
Upper
Lower
350265
MODEL
Heated
Unheated
5545
Compartment
Compartment
MODEL
5540
MODEL
5550
1-5
5540, 5545,
General
1.
CONTROL
To
access
1.
Open
2.
Tum control
3.
Raise raised
4.
Tum OFF
1.
Unit
Type
WARNING
NOTE
|
|
&
5550
Description
BOARD
the
control
center
screw
in
head.
the
control
position,
circuit
Configuration
To
avoid
Power
before
The
main
ered
selections
new
values.
WARMING
DETAIL
board,
section
down
making jumper
down
lower
right
head
possible
circuit
before
to
reset
proceed
door.
corner
and
the
main
breaker
the
CABINETS
as
follows:
to
release
secure
electrical
selections.
making
system
circuit
must
it
be
jumper
with
the
in
the
shock,
breaker
pow-
the
For
unit
as
shown
In
order jumpers tions.
For
°F
jumper
For
°C
the
jumper.
type
and
below:
3
DS13
5
JUMPER
to
operate
should
operation
in
the
°F/°C
operation
°F/°C
125956
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EE
35
the
be
of
the
location.
of
the
selection,
configure
UN
oa
=
+
5,
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5
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©
CONFIGURATION
warming
warming
warming
cabinet,
in
the
first
J4
=
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the
unit
and
third
install
do
not
jumpers
(|
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0008
2
35026501
type
posi-
the
install
1-6
=
350265
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2.
Volume
While panel, adjust
wheel R28
3.
Service
Four
in
troubleshooting.
DS14
being
DS11
turned
Control
depressing
until
Diagnostic
(POWER)
(BLOWER)
ON,
which
al
the
you
LED's
to
pnl
°°
the
volume
obtain
on
when
the
control
when
turns
1
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q
οἱ
“ON”
by
the
desired
Indicator
the
ON
LED's
control
lit,
indicates
board.
lit,
the
fans.
O
do
a
um
Jo;
of
&
a
=
button
the
volume
volume
board
that
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DS10 being
DS5,
cabinet.
4.
These optional chart tor/Warmer
Normal
INPUT
Oz
°
y
:
5540, 5545, & 5550
turned
DS12
Toggle
toggle
chart
recorder,
(NORM)
ON,
which
and
DS13
recorder.
switch
Gil;
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S2
and
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9382,
WARMING
1.
General Description
lit,
ON
not
and
S2
used
If
the
unit
should
switch
indicates
the
apply
in
S1
©
that
to
conjunction
is
be
set
should
Do
µε
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Го
[o
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.
CABINETS
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the
warming
with
with
to
the
Aera-
be
set
to
st
TO
SET
NORM
s2
TO
SET
is
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the
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2
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SETTINGS
AND
VOLUME
CONTROL
513855AA
1-7
5540, 5545,
General
1.
NOTES
&
5550
WARMING
Description
CABINETS
350265
5540,
5545, & 5550
WARMING
2.
Wiring
CABINETS
5540/5545/5550
PRINTED
CIRCUIT
SECTION
WARMING
BOARD
2.
WIRING
CABINET
SCHEMATIC
WIRING
DIAGRAM
DIAGRAMS
DIAGRAM
......
........
2-2
2-6
DIAGRAMS
WIRING
2.
SECTION
350265
2-1
5540,
2.
Wiring
5545, & 5550
Diagrams
WARMING
CABINETS
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CABINET
WIRING
DIAGRAM
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NOTES:
1)
2)
3)
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4)
=
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5)
8)
7)
5545, & 5550
ALPHA
NUMBERS
BRACKETS
TO BE
STAMPED
THE
WIRES
STAMP
AS
120V = R
NEUTRAL LOW
VOLTAGE = У
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PAGE 2 OF
WARMING
2.
Wiring
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Wiring
CABINETS
Diagrams
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2-7
5540, 5545, & 5550
2.
Wiring
|
NOTES
Diagrams
WARMING
CABINETS
2-8
5540, 5545, & 5550
WARMING
3.
Trouble
CABINETS
DIAGNOSTIC
Unit Circuit
UnitiDoos
Unit +5V, “OH”
Temperature
“OH” Temperature'Display
HEATER/FAN
SECTION
FLOW
Does'Not
Breaker
Not
At
+12V
Warning
Warning
OPERATIONALCHECKS
CHARTS
Turn
Trips
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Proper
Power
Indicated
Display
Indicated
Temperature . ..,.............
Supply
3.
TROUBLE
..........
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ANALYSIS
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9
ὃν ο o
3-10
3-2 3-3
3-5
3-6 3-7
3-8
3-9
ANALYSIS
TROUBLE
3.
SECTION
350265
3-1
5540, 5545,
3.
Trouble
TROUBLE
&
5550
WARMING
Analysis
ANALYSIS
CABINETS
DIAGNOSTIC
FLOW
ELECTRICAL
of
control Power
should sonnel
the
trouble
CHARTS
box
activated.
be
and
SHOCK
analysis
components
This
conducted
extreme
with
HAZARD.
requires
with
trouble
qualified
by
caution.
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access
main
the
analysis
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to
3-2
=
350265
C
UNIT
DOES
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turn
TURN
.does
"ON"
ON
not
5540,
5545, & 5550
WARMING
3.
Trouble
CABINETS
Main
disconnect
“ON”?
Yes
Circuit
où"
Yes
Is
DS14
PCB
Yes
Are
Jumpers
to
3А4/-2
3A4J-5
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place
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4
|
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to
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|
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PCB?
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fm
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>
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Turn
Circuit
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Circuit
Jumper
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EN
disconnect
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Install
“ON”
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e
Breaker
to
reset.
P
Su
er
Note
Good
——
Ja
>>>
refer
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>
Check
B
о
to
Breaker
Replace
Power
is
connected
Analysis
Trips”
Supply
that
Plug
PCB
e
for
P1
on
Is
EPROM
U12
hi
ibbon
in
Jack
Replace
Does
Yes
Cable
Yes
unit
properly
in
socket
on
PCB?
|
p
installed
J2 on
|
EPROM
turn
x
PCB?
"aw
"ON"?
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No
install
ROM
Connect
M
Remove
connector
po
Place
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|
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jumper
unit
Yes
switch
Cabl
ribbon
from
between
&
J2-
turn
|
Switch
SES
J2;
“ON”?
Panel
.
Replace
PCB
men
5540, 5545, & 5550
3.
Trouble
ARMING
W
CABINETS
CIRCUIT
BREAKER
TRIPS
Trips
temperature
No
during
Does
heat-up
chamber
"OH"?
Circuit
trips
display
Breaker
when
is
cold
Yes
unit
Check
circuit
Circuit
Trips
immediately
for
short
or
Breaker
——B»
Repair
or
replace
Circuit
short
Breaker
Check
Shutdown
Temperature
Yes
replace
and
Thermostat
2A10T
or
Sensor
Are
Fan(s)
No Yes
Replace
EPROM
Replace
Fan(s)
or
PCB
Is
PCB
DS10
on
"ON"?
No
Replace
State
2A1SSR
Heaters)
(to
Solid
Relay
35026532
3-4
350265
UNIT
DOES
NOT
HEAT
Unit
heat
19
0910,
on
PCB
Yes
does
not
up
ost |
"ON"?
Place
5540,
5545, & 5550
ls
Door
Switch |
Yes
jumper
J6—1 & ὁ6--4.
Is
DS10,
PCB
Yes
between|
DS11
"ON"?
on
re
No
WARMING
3.
Trouble
CABINETS
a
Is
Input
power
Relay
applied
Solid
2A1SSR?
Yes
Y
Replace
State Relay
Solid
2A1SSR
State
No
Current Zero
to
Check
are
Is
current
to
good?
that
secure.
Check
Heater
Current | Current Low
Good
Heaters
Replace
Heaters
wiring
Check
/replace
Door Switch
©
or
wiring
Check
circulation
not
that
blocked
is
ai
350265
5540, 5545, & 5550
3.
Trouble
UNIT
NOT
AT
PROPER
WARMING
TEMPERATURE
&
per
CABINETS
Check
Display
No
Power
temperature
chamber
temperature
with
temperature
indicated
Supply
control
procedures
temperature
sensor & compare
display.
to
be
within
Yes
Unit
near
+2°
C
OK
Temperature
specifications
Replace
Sensor
temperature
No
Temperature
&
re—check
within
Yes
Unit
OK
35026534
3-6
350265
5540,
5545, & 5550
WARMING
3.
Trouble
CABINETS
C
+5V,
+12V
Good
POWER
Check
"Unit
SUPPLY
Trouble
does
CHECK
Less
than
Analysis
not turn
Still
Low
+5V
ON”
+12V
+5V
supply
5.00V+0.01V
calibration
Check
+12V
1V
not
at
per
=
+5V
supply
Not 12V
Greater
at +1V
than
Re—calibrate
+5V
Unable Calibrate
per
to
Good
4,
Good
Good
350265
Turn
Circuit
to
reset
Re-calibrate
Check
replace
Suppy
off
Breaker
OVP
Still Low
Still Low
wiring
Power
if
required
per
&
Power
Supply
good
Replace
Power
Supply
Replace
Power
Supply
35026535
3-7
5540, 5545, & 5550
3.
Trouble
“OH”
WARNING
TEMPERATURE
Analysis-
INDICATED
DISPLAY
WARMING
"OH"
temperature
Has
temperature
been
CABINETS
IN
ACTUAL
WARNING
chamber
decreased?
No
in
actual
display
set
Yes
Wait
for
temperature
to
Relay
Is
Power
Yes
Is
DS10
“is
+5V,
+12V
Supply
good?
у
on
"ON"?
No
Solid
State
2A1SSR
No
PCB
"ON"?
No
Yes
Yes
Adjust
State
Power
Replace
EPROM
Replace
Relay
or
replace
Supply
or
PCB
Solid
2A1SSR
38
Check
Replace
Temperature
wiring.
the
Sensor
35026536
350265
_
“OH”
WARNING
TEMPERATURE
INDICATED
DISPLAY
"OH"
temperature
Is a installed
JA6PS
Yes
WARNING
jumper
between
&
3A6P6?
IN
in
display
wire
SET-POINT
No
Turn
Off,
turn
Circuit
install
Circuit
On
5540,
Breaker
wire,
Breaker
5545,
€:
5550
WARMING
3.
Trouble Analysis
CABINETS
Replace
EPROM
or
PCB
350265
35026537
3-9
5540, 5545, & 5550
3.
Trouble
WARMING
CABINETS
HEATER/FAN
n
Check
button
and
close
Using
the
tons,
select a temperature
the
chamber.
DS11
and
(PCB)
should
on;
and
Open
the
out
(off).
Close
the
Check
a.
Using a digital age
should
120
b.
Check amprobe
door
mately
or 0.1
OPERATIONAL
that
the
circuit
in
the
lower
the
door.
set-temperature
DS12
on
the
be
lit.
DS11
DS12
indicates
chamber
chamber
the
fan’s
door.
door.
electrical
voltmeter
across
or
closed,
be
OVAC
240VAC
the
current
on
0.2
amps
amps
2A2TB10
2A1F
the
on a 240VAC
CHECKS
breaker
left
corner
up
that
display
indicates
that
the
DS11
supply
(DVM),
and
with
the
with
the
door
through
and
2AF2.
amperage
on a 120VAC
is
ON.
Press
of
the
control
and
down
printed
that
heaters
and
DS12
check
door
open,
closed.
2A2SSR4
With
should
electrical
electrical
the
panel
arrow heat-up
circuit
board
the
fans
are
on.
should
the
Voltage
and
either
by
placing
the
cabinet
be
approxi-
supply
supply.
ON
but-
of
are
go
volt-
Check
a.
b.
the
Using a DVM,
2A2TB10
VAC
with
VAC
with
Check
amprobe cabinet
8.5
amps
amps
heater
the
on a 240VAC
and
the
the
current
on
door
ona
2A4HTR
electrical
2A1SSR2.
door
door
closed,
120VAC
supply
check
open,
closed.
through
and
the
electrical
electrical
the
voltage
Voltage
and
either
2A1SSR2
2A3HTR.
amperage
supply.
should
120
by
With
should
supply
across
be
0
or
240
placing
the
be
or
4.25
3-10
350265
5540, 5545, & 5550
4.
Calibrations
WARMING
and
CABINETS
Adjustments
SECTION
POWER
TEMPERATURE CHART
DOORADIUSTMENIT
SUPPLY
RECORDER
4.
CALIBRATIONS
VOLTAGE
CONTROL
CALIBRATION
O
CALIBRATION
CALIBRATION
.................
AND
ADJUSTMENTS
.............
.............
NN
4-2
4-2 4-3 4-4
.
ADJUSTMENTS
AND
350265
CALIBRATIONS
4.
SECTION
4-1
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