Castle 5520, 5525, 5530 User manual

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fr

へ

SERVICE MANUAL

©

Castle

5520 5525

C

Г

WARMING

MDT

Diagnostic

1777

Rochester,

5530

CABINETS

E.

Henrietta

PO.

Box

23077

New

York

Company

Road

14692

)

ER

Technology

q

for

Life

30926

Rev.

ノ

C

SERVICE Rev. A (11/ Rev. B (

Rev. C (11/18/87) For

Complete Installation Operators Parts

MANUAL

9/85)

3/21/86)

Manual

Instructions

Manual

Catalog

PEN)

30927

30926 GRAPHICS GENERAL

Changed

Add:

30923

Rev.

DESCRIPTION

The

following

“Danger”

(1/18/84)

REVISED:

REVISION

Logos:

30971

Rev.

C

Rev.

B

symbols

notes

Pages

Front & Back

C

OF

SYMBOLS

with

when

5,

21, 22, & 25

Covers & p.

&

NOTES

notes

there

is a possibility

ii

appear

IN

in

of

MANUAL

this

manual.

serious

injury

or

death.

“Warning”

“Caution”

NOTE

>

“Notes”

Ne

noreğp>

=

>

notes

ㆍ

alert

the

All

to

This Corporation,

produced

of

alert

user

parts

the

Castle,

manual

the

MDT

the

user

the

user

to

pertinent

replaced

Rochester,

contains Rochester,

in

whole

Corporation.

to

the

under

or

the

facts

in

possibility

and

conditions.

warranty

N.Y.,

for

proprietary

New

York,

part

without

of

personal

of

damage

shall

be

returned

evaluation.

information

and

it

shall not

the

written

injury.

to

the

equipment.

intact

of

the

MDT

be

re-

permission

EMDT

and

Castle

are

registered

trademarks.

SECTION

GENERAL

1.

(Storage)

Switch

Filter

Will

Power

or

VAC VAC

Warning

Panel

Recorder

AirFIOW:

МОЕ

Breaker

Not

Connections

Power Power

Control

Center Door

Reversible

Shelf

Adjustable Optional

Temperature

Heatad

2.

WIRING

Warming

TROUBLE

3.

ПОЛ

Circuit Unit

Jumper

UnitiNot'AtProper +5V

+11.6V

18

24

Yellow

We Heater/Fan

ADJUSTMENTS

4.

DESCRIPTION

Compartment

上

1

Door

(Models

Shelves

1

(Models

Conversion

DIAGRAM

Cabinet

Supply

-11.6V

Wiring

ANALYSIS

О

Trips

Up

Heat

Temperature

Problem

Power Supply Supply

Lit

Operational

&

TABLE

スー

ユー

トー

ーー

上

5530

&

5520

5520 & 5525

....1....%..........1%2...,.....

Chart

see

ee

Diagram

ео

of

J3

on

Supply Problem Problem

............

Checks

CALIBRATION

OF

CONTENTS

В

Assembly

Control

-

トー

Only)

Head

ーー

で

ドド

トド

..............

Only)

ドド

ーー

<

....

elele

e

ola

es

ŞA

lale

e

ele

.......................................

αρ

e

cen

Circuit

Printed

.....................

Problem

haa

ca

Board

...............

er

ドド

siye

ο

aida

emele

ος

aos

поме

оное

이이

이

еее

в

eje

우우

rea

PAGE

о

。

oe

ее

4

6

7 8

9

10 11

12 13 14

15

16 17

30926

Safety

Power

Temperature

DGOrAGiustMment

Recorder

REPAIR

5. Safety.

Access

Circuit Fuse

Transformer

Low EaniReplacemant: Heater

Thermostat

Door Recorder

Printed Relay

Door Reversing'DoonSwWing.

During

Supply

Calibration

DuringRepaif

Control

to

Control

to

Breaker

Replacement

Voltage

Replacement

Switch

Replacement

Circuit

Meplacemente

Gasket

Adjustments

Voltage

Control

Replacement

Replacement Power

Replacement

Board

Replacement

Calibration

“tino

cdr

Head

Box

............

Supply

..........

Replacement

...................:0.x».5

Calibration

&

iene

e

Components

............

.....

Replacement

MMM...

(Optional

Lu.

Equipment)

...............

.......................

....................,............

nie

pronao

ian

...........

........

uen

ο

enni

302

eee

eae

бое

siete

о

nec

sure

eme

sie

ие

Mala

eds

ани

zes

se mee

ss

Kase

09

é

18

18 19 20

21

23

23 23

24 24

24 24 24 26

26

26 22

22 27

—IMPORTANT—

CAREFULLY

SERVICING

SPECIAL

READ

THE

Do

not flammable electrical

cabinet. explosion eguipment

THE

UNIT,

STORAGE

store

agents

components

Contact

or

and

SAFETY

FOLLOWING

AND

items

in

the

into

with

fire,

resulting

surroundings.

FOLLOW

DANGER

VT

INSTRUCTIONS

Warming

the

cabinet

designed

an

to

airborne

in

serious

INSTRUCTIONS

THE

Cabinet atmosphere. heat

flammable

personal

which

and

circulate

INSTRUCTIONS.

(p.

5)

could

This

agent

injury,

introduce

unit

air

within

may

or

damage

contains

BEFORE

the

cause

to

Hot

substances, cause may temperatures

When

burn

contact

Warming

(120°F),

result

could surfaces

is

ture

above

contact

when

TEMPERATURE

heated

damage

skin

above

to

tissue

49°C

to

skin

STORAGE

Cabinet

interior

with

to

burns

in

removing

49°C

(120°F).

SELECTION

temperatures

tissue.

when

(120°F).

used,

Goods,

should

INSTRUCTIONS

operating

at

is

surfaces

Avoid

skin.

replenishing

or

contact

(p.

above

49°C

solutions,

not

be

(p.

temperatures

heated

of

intertor

with

cabinet

if

stock

4)

(120°F),

etc.,

which

processed

5)

above

compartments

49°C

cabinet

tempera-

may

at

30926

5520, 5525, & 5530

WARMING

CABINETS

RECORDER

(OPTIONAL)

REVERSIBLE

DOOR

5520, 5525, & 5530

ENTER

(STORAGE)

COMPARTMENT

=

|

DS

|

—

|

MODEL

(CABINET

|

!

LT

|

5520

MODEL)

CONTROL

ASSEMBLY

CONTROL

DOOR

SWITCH

SHELF

FILTER

|

>

ADJUSTABLE

BANER

EMO

COMPARTMENT

WARMING

ADJUSTABLE

REVERSIBLE

CENTER

(STORAGE)

CABINETS

RECORDER (OPTIONAL

SHELVES

DOOR

CONTROL

HEAD

ASSEMBLY

CENTER

RE

SOMEZE

MODEL

(CABINET

5525

MODEL)

μεν

ASSEMBLY

COMPARTMENT

HEATED

DEFLECTOR

ÚNHEATED

COMPARTMENT

CONTROL

PANEL

DOOR

SWITCH

UPPER

HEATED

AIR

LOWER

30926

RECORDER

(OPTIONAL)

CONTROL

PANEL

DOOR

REVERSIBLE

DOOR

SHELF

FILTER

MODEL

(CABINET

5530

MODEL)

SWITCH

MODELS

(RECESSED

5520

MODEL)

&

5525

(RECESSED

MODEL

5530

MODEL)

5520,

5525, 4 5530

WARMING

General

CABINETS

Information

6

GENERAL

Castle

are

designed

goods

air

shelves. 36°C of solutions, or

filters

lower

is

heated partment range 5520 shelf also compartment

to

holding

tions,

dry compartment upward

recorder

record

(e.g.

The

evenly

(97°F)

holding

dry

goods

the

shelves.

adjustable.

The

compartment

for Warming capacities

the

same.

The

5530

provide

20

or

goods

from

Either

of

DESCRIPTION

Control

CHAMBER-AT-

TEMPERATURE

INDICATOR

TEMPERATURE

DISPLAY

TEMPERATURE

LON

SONTROLS

В

30926

Font

ώς

ОЕ

5520,

5525,

for

blankets,

5520

Warming

over

items

Cabinet

to

71°C

20

two-litre

or

combinations

only. A filter

heated

The

5525

the

with

heated

to

Warming

one

Warming

shelves.

Cabinet

and

Air

the

storage

two-litre

a

combination

only.

A

filters

below.

unit

may

for

the

purpose

operating

Panel

FT]

CONTROL

and

5530

the

heating

towels,

Cabinet

stored

temperature

(160°F).

square

of

provided

air

circulating

height

will

filter

of

the

Cabinet

and a lower

Adjustable

compartment

described

lower

upper

sguare

be

temperatures.

shelf

not

circulate

compartment.

Cabinet

compartment

flasks

of

flasks

provided

the

heated

eguipped

of

PROBLEM

INDICATOR

(YELLOW)

NY

>

2

PANEL

Warming

and

storage

etc.)

and

circulates

on

each

is

adjustable

Each

shelf

flasks

and

in

upward

three

has

unheated

is

identical

above.

adjustability

from

is

compactly

containing

and

in

the

air

with

providing

INDICATOR

N

Nød

EST

Cabinets

solutions.

heated

of

its

is

capable containing dry

goods,

the

top

from

lower

shelves

an

temperature

Overall

the

capable

dry

goods,

front

circulating

an

optional

a

24

PROBLEM

(RED)

人

ча

^

He

of

dry

four

from

shelf,

the

upper

com-

to

the

are

lower

sized

solu-

or

of

the

hour

of

“Lights

Cate The

alarm

ture

PROBLEM EITHER

has

and

malfunction

light

an

show

circuitry alarm ture

CONTROLS Panel

(Turns

indicator corner

CONTROLS

trol

Panel

unit

is recorder hour

record

TEMPERATURE Temperature

depressed the

desired

The

available

range

from

ture

selection

the

digital

is

depressed.

TEMPERATURE

in

degrees

actual long

Temperature the the operator) (*).

Temperature

temperature

as

actual set

The

“ON”

the

light

will

of

the

switch,

“OFF”

(Turns

equipped

will

continue

of

temperatures.

Selection

position,

operating

temperatures

36°C

will

Temperature

centigrade

the

Control

Selection

temperature

will

appear,

actual

temperature

Selection

SWITCH - Activates

Warming

appear

when

SWITCH - Deactivates

the

Warming

with

SELECTION

will

temperature

(97°F)

appear,

DISPLAY

within

Panel

(temperature

accompanied

CHAMBER-AT-TEMPERATURE

as

long

as

the

of

the

in

will

that

interior

of

the

be

within color left-hand

5.5ºC

of

PROBLEM

a

malfunction

yellow

and

(10ºF)

the

indicator

corner

INDICATOR:

light

a

“OO”

Display.

uj

INDICATOR:

the

temperature

risen

abovethe

an

‘overheat’

for

an

audible

the

malfunction

and

Display.

in

‘overheat’

alarm

cabinet

an

set

condition

the

Warming

condition

(The

temperature.).

is

“OF”

that

temperature

accompanied

will

Cabinet

at

the

switch

Cabinet

an

optional

to

operate,

KNOB - Turning

Knob,

while

allow

the

that

to

71°C

in

degrees

Display

-

(Range:

display

Knob

the

light,

indicator,

as

Continuously

the

Warming

is

activated.

Knob.

will

reappear

is

released.

temperature

set

located

YELLOW

Warming

accompanied

will

appear

RED

-

Lights

of

the

Warming

exists,

Cabinet

is

Temperature

appear

the

on.). A green

upper

left-hand

is

activated.

the

off.).

recorder,

providing a 24

holding

operator

to

can

(160°F).

long

0°C

to

be

maintained.

be

selected

Tempera-

centigrade,

as

the

displays,

to

85°C),

Cabinet,

When

is

depressed,

disappear

selected

by

an

when

INDICATOR

remains

temperature.

in

the

is

green.

-

Lights

Cabinet

in

by

the

circuitry.

an

Tempera-

to

indicate Cabinet

by

8.3°C

OR

there

circuitry.

accompanied

Display

A

red

light

by

an

audible

in

the

Tempera-

Control

Con-

If

the the

the

it

in

the

select

on

knob

the

as

the

and

by

the

asterisk

the

The

upper

to

indi-

audible

(15°F)

is

a

Ared

by

will

for

a

°

-

§520, 5525, & 5530

1.

General

Information

WARMING

CABINETS

Center

(Storage)

Assembly-

This

compartment

access

tridges,

Door

this

to

switch

heating

Reversible

the desired, a door

in the should

personnel.

Shelf

Switch

Closing

switch

the

heating

A

Warming

left

the

opposite

door

Filter

storage

etc.

the

and

will

be

circuit

Door

or

right,

swing

only

(Models

Filters the

compartment.

Adjustable

Shelves

Compartment - Control

may

be

of

recorder

Warming

allow

electrical

circuit.

released

will

be

When

be

Cabinet depending

may

be

direction.

are

in

undertaken

shut

converted

charts,

Cabinet

power

the

door

and

electrical

off.

door

swings

on the

Instructions

this

Service

by

5520 4 5530

upward

flow

(Models

of

heated

5520 4 5525

used

for

ink

pen

door

will

to

be

is

opened,

power

open

individual

so

it

swings

for

reversing

Manual,

Castle

Only)

air

Head

ready-

car-

depress

supplied

this

to

the

either

to

unit.

open

and

Service

into

Only)

If

a

Optional

optional

hour tinue trol

Controls

RED

RECORDER temperature over a 24

PEN - Records DOOR

when

the turn

Recorder

A

Warming

Recorder

record

to

record

Panel

"OFF"

PEN

hour

ACTUATED

the

door

recorder

of

has

|

ACTUATED

in

Cabinet

for operating temperatures

been

Switch.

may

be

the

purpose temperatures.

even

deactivated

So

:

/

DOOR

SWITCH

OPTIONAL

CHART - Graduated

degrees period.

temperature

is

closed.

door

is

on

while

RECORDER

centigrade

in

SWITCH - Turns

Turns

opened.

the

May

recorder

equipped

of

providing a 24

though

by

-—_

to

record

(20°C

red

ink.

recorder

be

door

with

It

will

the

pressing

RECORDER

am

cabinet

to

100°C),

recorder

off

pulled

is

out

open.

an

con-

Con-

the

on

when

to

The lowered, height

of

two

middle

as

desired,

the

three

°C

36 37

38 39

40

41

42

43

44

45 46

47

shelves

to

lower

=

may

increase

compartments.

or

TEMPERATURE

oF

97

99 100 102

104

106

108

109

111

113

115

117

be

raised

decrease

or

the

CONVERSION

°C

48 49

50 51

52

53

54

55

56

57 58

59

and

door

°F

118 120

122 124

126

127

130

131

133

135 136

138

Pen

move

is

arm

to

opened.

CHART

will

automatically

the

holding

°C

60 61

62 63

64

65

66

67

68

69 70

71

ramp

=

>

lift

when

°F

140 142

144 145

147

149

151

153

154

156 158

160

off

the

of

the

recorder

chart

§520, 5525, & 5530

WARMING

CABINETS

Operation

o

Heated

Air

Flow

MODEL

5520

|

MODEL

5530

e e

Upper

Lower

MODEL

Heated Unheated

5525

Compartment

30926

5520,

2.

5525, & 5530

Wiring

Diagram

WARMING

CABINETS

2A

CONTROL

fm

BOX

um

_

É

ZU

333

ЕН

PI

TTT

313

Li

|

ЕЕ

ЗЕЕЕЕЕ

33

333333

wit

it

tit

LESLEY

z

=

きまま E3SEEE

日

=

ГГ

a

2

da

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|

ㅣ

|

i

!

|

1

i

i 1

i

o

z

SH

u

M!

|

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το

ww

f

178

om

‘am < ミミ

©"

e

©

(ay)

Πρ

ὅτι ||

Bala

Tir

EEE

OÚ

SE

i

(BL)

(am

>

|

)

上

ii |

ú

Hi

3/8

d

l

30926

Ê

=

|

1A

Lee,

|

ann

3

arre

POWER

1TB

|

IT 一 -

i-

5A

SUPPLY

區

-

RECORDER

παν

super

{

une

5520, 5525, & 5530

3A

DISPLAY

(CONTROL

-

什

+ ed

|

1

Ke《

Ke

一

二

-K

et

2A188R4

2A188R3

2

9

4A

DISPLAY/SWITCH

PANEL

BOARD

END)

WARMING

sv

stay

ar

ad}

acil

각서

2Atp4

2a1P6

Hav

|

24107

14109

2.

Wiring

24Y 于

2A1P8

CABINETS

Diagram

30926

ejelsjajujajuln

WIRING

DETAIL

DIAGRAM

A

FOR

240VAC

NOTE:

1)

ALPHA

PART

OF

2)

BRACKETS ( )

LOR,

NOT

ON

WIRE

3)

THE

WIRES PLICABLE 120V= R RED NEUTRAL= WIRE. LOW

VOLTAGE= V VIOLET

WHITE

WIRE.

4)

INFORMATION

BOTTOM

5)

JUMPER

BLOCK.

6)

120

VOLT

SEE

DETAIL:

7)

CONNECT

NUMERICS

HOT

STAMPING.

INDICATE

INFORMATION

INSULATION.

WILL

COLORED

MARKING

BK

BLACK

SIDE

OF

STRIPS

WIRING

A.

WIRES

SHOWN

BE

STAMPED

STAMP

MARKING

AS

NOTED

ITB.

FURNISHED

SHOWN,

1PS2 & 1PS3

ON

ACTUAL

TO

ON

MARKING

ON

WITH

FOR

WIRE

i

WIRE

BE

STAMPED

WITH

THE

AS

FOLLOWS.

WHITE

ON

LABEL

TERMINAL

240

VOLT

TOGETHER.

LEADS

CO-

AP-

WIRE.

WHITE

ON

ON.

WIRING

5520,

3.

Trouble

Unit

will

1

5525, & 5530

Analysis

not

turn

Unit

turn

on.

does

“ON”

WARMING

not

CABINETS

°

Yes

2

Yes

3

4

5 | to

e

Yes

Is

Yes

Jumper

Disconnect

"ON"

м

DS10

on

PCB | No,

ER"

"ON

3A4J-1

3A4J-8

on

a

PCB

No | Turn

Good

No

Unit

OFF

deo,

Check/adjust

|power

OFF-ON

Breaker

Disconnect

"ON"

V.

=

supply.

a.

Circuit

to

reset.

Replace

PCB

Turn}

NE

No

If

Circuit

heat-up,

“Circuit

Good

Replace

Check

is

connected

on

Breaker

Power

Subo!

PPY

that

PCB

refer

Breaker

7P

shuts

to

Analysis

Trips.”

off

during

for

Yes

Replace

6

Switch

Assembly

30926

Castle 5520, 5525, 5530 User manual

Specifications and Main Features

Frequently Asked Questions

User Manual

symbols

General

Operation