Casio QW-2605 Service Manual

Page 1
SERVICE MANUAL
& PARTS LIST
REF. NO. S/M-813
JUN. 2003
MODULE NO.
QW-2605
R
(WITHOUT PRICE)
Page 2
CONTENTS
Page
1. SPECIFICATIONS: MODULE QW-2605 .................................................... 1
2. DRAWINGS: MODULE QW-2605
2-1. LCD DIAGRAM ............................................................................................. 2
2-2. CIRCUIT DIAGRAM ...................................................................................... 3
2-3. CHECKING TERMINALS AND COMPONENTS .......................................... 4
3. EXPLODED VIEW: MODULE QW-2605 .................................................... 5
4. PARTS LIST: MODULE QW-2605 ............................................................. 6
5. PRECAUTIONS FOR REPAIR: MODULE QW-2605
5-1. AC (ALL CLEAR) AND REMOVING OF MODULE ......................................7
5-2. ACCURACY CHECKING .............................................................................. 7
6. TROUBLESHOOTING FOR TIME RECEPTION: MODULE QW-2605 ..... 8
Page 3
1. SPECIFICATIONS: MODULE QW-2605
Item Detail
Battery CR-1616 Battery life Approx. 2 years Current consumption 1.24 µA maximum Alarm system Piezo plate on Cover/Back Accuracy ±15 sec./month Accuracy setting system Trimmer capacitor Accuracy checking See page 7 Functions • Electro-luminescent backlight
Afterglow
• Time calibration signal reception Auto receive (Three times a day at 2:00AM, 4:00AM and 6:00AM) Manual receive Last date/time received display
• ReceivableTime Calibration Signals Fort Collins, Colorado (Call sign: WWVB, Frequency: 60KHz) Fukushima, Japan (Call sign: JJY, Frequency: 40KHz) Fukuoka/Saga, Japan (Call sign: JJY, Frequency: 60KHz)
• Time Recorder Memory for 50 records, each containing hr, min, sec
• Date Alert a date alert indicator and the currente date flash for 24 hr after the aler date arrivers in the Timekeeping Mode
• World Time 29 time zones (28 cities), daylight saving time on/off
• 1/100-sec.stopwatch Measuring capacity: 23:59'59.99" Measuring modes: Elapsed time, split time, 1st-2nd place times
• Daily alarms 5 independent daily alarms(4 one-time alarms and 1 snooze alarm)
• Hourly alarms
• Auto-calendar (to year 2039)
• 12/24-hr format
• Regular timekeeping: hr, min, sec, pm, month, date, day
— 1 —
Page 4
2. DRAWINGS: MODULE QW-2605 2-1. LCD DIAGRAM
alm
ae5
snz
rc1
sig
col1
a8
ae9
24
p
f4
b5
c5
e4
b9
c9
a4
g4
c4
d4
y4
b8
f8
g8
hyp1
c8
e8
d8
col0
b4
f3
hyp0
e3
rc2
rc3
a7
f7
g7
e7
d7
a3
g3
d3
a6
b6
f6
b7
g6
e6
c7
c6
d6
alert
a2
f2
b3
e2
c3
b2
g2
c2
d2
rc3
rc2
rc1
a1
f1
g1
e1
d1
a0
f0
b1
c1
dst
b0
g0
c0
e0
d0
SEG.
L 3 L 4 L 5 L 6 L 7 L 8
L 9 L 10 L 11 L 12 L 13 L 14 L 15 L 16 L 17 L 18
LC5
LC4
LC3
LC2
LC1
COM.
LC1 LC2 LC3 LC4
rc1 rc2 rc3 sig
b6 a6
snz
b7 a7
f7 x14y0 x13y0 x12y0 x11y0 x10y0
x9y0
a0
f0
alert
c6 g6
f6 c7 g7 e7
x14y1 x13y1 x12y1 x11y1 x10y1
x9y1
L27
L26
x14y2 x13y2 x12y2 x11y2 x10y2
x9y2
y0
x0 x14
ok
L34
L33
L32
L31
L30
L29
b0 g0 e0 b1 a1 d6 e6 a2 d7 b3
L28
c0 d0 c1 g1
b2 g2
c3 x14y3 x13y3 x12y3 x11y3 x10y3
x9y3
L25
L24
L23
L22
L21
L20
L19
LC5
SEG.
L 19 L 20 L 21
dst
d1
f1
e1 c2 d2
f2
e2
fwd x14y4 x13y4 x12y4 x11y4 x10y4
x9y4
L 22 L 23 L 24 L 25 L 26 L 27 L 28 L 29 L 30 L 31 L 32 L 33 L 34
fwdrew
L18
L17
L16
L15
L14
L13
L12
L11
L10L9L8L7L6L5L4
COM.
LC1 LC2 LC3 LC4 LC5
x8y0 x7y0 x6y0 x5y0 x4y0 x3y0 x2y0
ae9
b9 a8 b8
alm
ok x0y0 x1y0
x8y1 x7y1 x6y1 x5y1 x4y1 x3y1 x2y1
col1
hyp1
rew x0y1 x1y1
c9
f8 g8 c8
x8y2 x7y2 x6y2 x5y2 x4y2 x3y2 x2y2
p e8 d8 a4
col0
hyp0
a3
x0y2 x1y2
L3
x8y3 x7y3 x6y3 x5y3 x4y3 x3y3 x2y3
b5 24
f4 g4 b4
f3 g3
x0y3 x1y3
x8y4 x7y4 x6y4 x5y4 x4y4 x3y4 x2y4
ae5
c5 e4 d4 c4 e3
d3 x0y4 x1y4
— 2 —
Page 5
2-2. CIRCUIT DIAGRAM
Rs
Rd
FET
Cc
Rant3
8
Rant1
Rant2
16
REG
IN1
1
Creg
15
IN2 PON 2
14
3
AGC
VCC
Cagc
IC
13
FIL1
OUT1 4
Cf13
12
FIL2
OUT2
5
Cf12
Cxt
11
TCO
GND
6
Rpd
10
HOLD
REC
7
9
DEC2
DEC1
8
Rcp
Ccp9
Crl2
Crh3
Crh1
1
CSB
1✽1
SDO
SCK
1
SDI
LC1 - - - LC5
1
LCD ( 4.5V 1/3b 1/5d )
L3 - - - - L34
L35 - - - L52
1
L1 L2
1
T1T2KI1
AC
KI2
S1
Crl3
Crl1
Crh2
KI3
SA
ANT
SB
KI4
222
Rxt3
Xtal3
Cbat
Rbat
Short (Soldering) (N trimming)
C5
C4
C3
C2
C1
LL1
Tr1
PZ Z
BAT
+
C6
5. Normal Low
6. LD2 (Normal Low) is used in this module.
7. LD3 (Normal High) is used in this module.
4.
8. Rant1 is not mounted in this module.
GND-KI5: Short (Soldering)
1. No bonding
2.
Cel
3. Latch type key
GND-KI6: Open (No Soldering)
GND-KI7: Short (Soldering)
GND-KI8: Open (No Soldering)
LSI
KC1
KC4
LD3KC3
LD2KC2
6
7
1
TOTAL 93PINS
BONDING 67PINS
Rxt2
Xtal2
VOSC VCHVDD3 VC1 VC2
VDD1
BD
GND VDD2
5
E
INV
GND
CLF2
L-
LL2
CLF1
VOUT
V+
L+
Xtal
1
XT
LD1
3
4
N1
4
333
N2
N3
4
4
N4
XTB
3
3
3
3
KI9
KI6
KI7
KI8
KI5
2
3
CT
FRONT
BACK
EL
Page 6
2-3. CHECKING TERMINALS AND COMPONENTS
Transistor
FET
Resistor/Chip
Rd
Resistor/Chip
Cc
Rant2
Resistor/Chip
Creg
Capacitor/Chip
Cagc
Capacitor/Chip
Capacitor/Chip
Cf13
Capacitor/Chip
Tr1
Transistor
Resistor/Chip
Rs
Rant3
6. Oscillator/Crystal
Xtal
(7110 6337)
Resistor/ Chip
LD2KC2
BD
VDD2
S
L
GND
KI1
GND
N4
N3
GND
GND
N2
N1
XTXTB
GND
KI4
2. Tape/Adhesive (1000 6652)
D
D
DS
S
GND
GND
16
D
2
KI8 KI7
2
GND
1. PCB ASS'Y (7640 5851)
KI2
Cf12
Rpd
GND
GND
GND
13
12 KI9
14
16
LD3KC3
VDD2 CLF1 CLF2
KI6
KI5
14 13 12
KC1
GND
3GND
GND
3
VOSC
16
GND
KI3
INV
Cel
Capacitor/Chip
C4
IC
Ccp9
GNDGND
KI9
9
VDD2
GND
87
54321
VDD3
VDD1
CLF1CLF2
C5
Inverter
Capacitor/Chip
Resistor/Chip
Detection IC
Capacitor/Chip
Resistor/Chip
Rcp
Capacitor/
Cxt
Chip
9
cp
cp
7
GND
5
VDD2
GNDVCH
GND
GND
GND
L+ VOUT L­GND
VOUT
Capacitor/
C1
Chip
Capacitor/Chip
C2
Capacitor/Chip
XT3
XT2 7
XT2XT3
VOSC
44
GND
AC
VDD2
VOUT
L-L+ VC2 VC1
Rxt3
7
GND
LD3KC3
KI3 KI2
Resistor/Chip
Resistor/Chip
Rxt2
Xtal3
Xtal2
LD2KC2
21S
VC1
C6
C3
Oscillator/Crystal
Oscillator/Crystal
7. Cushion/506 (7211 9631)
Coil
LL1
Varistor
Z
GND
GND
L
L
KI1
L
KI9
VDD2
XT
VDD2
VCH
GND
GND
KI4
3. Capacitor/
CT
Trimmer (1001 0950)
Capacitor/Chip
Capacitor/Chip
Rbat
Resistor/Chip
Cbat
Top view of P.C.B. ass'y Bottom view of P.C.B. ass'y
Resistor/Chip
4
LL2
7. Cushion/506 (7211 9631)
Coil
Page 7
3. EXPLODED VIEW: MODULE QW-2605
12 (1009 3594)
5 (1010 0101)
1 (7640 5851)
PCB ass'y
9 (7231 1777)
4 (1010 0100)
16 (7230 1000)
10 (7231 1960)
14 (7207 8852)
8 (7225 1792)
11 (1009 3587)
17 (1005 8538)
13 (7229 0790)
15 (1009 3588)
Battery Lithium
(CR1616)
5
Page 8
4. PARTS LIST: MODULE QW-2605
-
p
Note: 1. Prices and specifications are subject to change without prior notice.
2. Spare parts are classified as follows according to their importance in after-sales service. A Rank ---------------------------------------- Very Important B Rank ---------------------------------------- Important C Rank ---------------------------------------
3. Batteries in Bulk pack on the tray will be supplied from our Overseas Spare Parts Section under charge basis.
Batteries in Blister pack will be supplied from our Sales Department.
4. As for order/supply of spare parts, refer to the separate publication "GUIDE BOOK for spare parts supply".
Item Code No. Parts Name Specification Applicable Q R
MODULE/WITHOUT MOVEMENT QW-2605YCSA-01 BGT-2000-1/2/9
< The module QW-2605 is "built-in type" which is assembled directly to the case, therefore the module as the spare parts is not available. >
1 7640 5851 PCB ASS'Y Q255854*1TK QW-2605YCSA Common 1 A 2 1000 6652 TAPE/ADHESIVE Q465964-1 QW-2605YCSA Common 1 C 3 1001 0950 CAPACITOR/TRIMMER CTZ2E-30C-W2-P QW-2605YCSA Common 1 B 4 1010 0100 PLATE/SHIELD Q470819-1 QW-2605YCSA Common 1 C 5 1010 0101 SHEET/INSULATION Q470817-1 QW-2605YCSA Common 1 C 6 7110 6337 OSCILLATOR/CRYSTAL CFS-145OR07 QW-2605YCSA Common 1 B 7 7211 9631 CUSHION/506 Q49364-1 QW-2605YCSA Common 2 C 8 7225 1792 CONTACT/BATTERY(-) Q36151A-1 QW-2605YCSA Common 1 C
9 7231 1777 HOLDER Q456843-1 QW-2605YCSA Common 1 C 10 7231 1960 HOLDER/BATTERY Q254197-1 QW-2605YCSA Common 1 C 11 1009 3587 HOUSING Q152450A-1 QW-2605YCSA Common 1 C 12 1009 3594 INTERCONNECTOR Q470203-1 QW-2605YCSA Common 1 C 13 7229 0790 LABEL/1856 Q461569-1 QW-2605YCSA Common 1 C 14 7207 8852 SCREW Q430508A-1 QW-2605YCSA Common 1 B 15 1009 3588 SUPPORTER/PCB ASS'Y Q152451-1 QW-2605YCSA Common 1 C 16 7230 1000 SPRING/COIL Q458175A-1 QW-2605YCSA Common 1 B
BATTERY/LITHIUM CR1616 QW-2605YCSA Common 1
Less important
BGT-2000L-2B/4B
For the
Notes: Q - Used quantity
rices and minimum order/supply quantities of the above parts, refer to the Parts Price List P.P.L.-595.
R - Rank
— 6 —
Page 9
5. PRECAUTIONS FOR REPAIR: MODULE QW-2605 5-1. AC (ALL CLEAR) AND REMOVING OF MODULE
1. Perform AC (ALL CLEAR) when inserting a new battery, or else the memories and/ or counters may give
erratic displays. Touch the AC contact and the main plate with the metallic tweezers. The contact should be made for about two seconds.
2. On removing of the module from the case, please insert the precision screw driver between the module
and the case pointed by arrows.
AC
5-2. ACCURACY CHECKING
Check the accuracy of the module with the quartz timer after switching the module to ACCURACY CHECKING MODE”.
The operations are shown below: A) SWITCHING TO ACCURACY CHECKING MODE
While pressing the A button, press B and L buttons at the normal timekeeping mode. Then all the segments are displayed and the LCD drive signals are changed to the static drive signal of 32 Hz so that you can check the accuracy with the quartz timer.
B) CANCELLATION OF THE ACCURACY CHECKING MODE
Press any button. Then the display is returned to its original state.
NOTE: The “ACCURACY CHECKING MODE” will
automatically return to the regular mode in 1 ~ 2 hour(s) without any operation.
QW-2605
7
Page 10
6. TROUBLESHOOTING FOR TIME RECEPTION: MODULE QW-2605
START
Check whether the Home City
code is selected correctly.
Perform MANUAL time
calibration signal reception
Signal
reception OK?
No
Perform AUTO time
calibration signal reception
Signal
reception OK?
No
Replace the PCB ass'y
Signal
reception OK?
Yes
OK
Yes
OK
Yes
OK
There is a possibility of the bad location for reception.
No
Replace the Case center
ass'y with antenna
Signal
reception OK?
No
8
Yes
OK
Page 11
CASIO TECHNO CO.,LTD.
Overseas Service Division
Shibuya-ku, Tokyo 151-8543, Japan
6-2, Hon-machi 1-Chome
Loading...