CASIO ML2 Service Manual

CASIO ML2 Service Manual

(with price)

ML-2

ML-2

ELECTRONIC KEYBOARD

CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

PCB View and Major Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

IC and Transistor Lead Identification . . . . . . . . . . . . . . . . . . . . . 11

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

 

SPECIFICATIONS

General

 

Number of Keys:

32

Illuminated Keys:

White and Black keys

Polyphonic:

2-note

Preset Tones:

25

Auto-Rhythms:

12

Demonstration Tunes:

10

Lesson Functions:

3 modes; Demo, Any-Key Play, Melody Guide

Built-In Speaker:

8.0 cm dia. 1.0 W Input Rating: 1 pce.

Terminals:

Output Jack [Output Impedance: 100 Ω, Output Voltage: 1.6 V (rms)],

 

AC Adapter Jack (DC 7.5 V)

Power Source:

DC: 5 AA size dry batteries

 

Battery life: Approx. 5 hours (SUM-3/R6P)

 

AC: AC adapter AD-1

Power ON Reminder*:

3 minutes after the last operation

Power Consumption:

1.5 W

Dimensions:

57 x 415 x 208 mm (HWD)

 

(2-1/4 x 16-3/8 x 8-1/4 inches) (HWD)

Weight:

1.05 kg (2.3 lbs) including batteries

Electrical

Current Drain with 7.5 V DC:

 

No Sound Output

44 mA ± 20%

Maximum Volume

175 mA ± 20%

with keys B3 and C4 pressed in Flute tone

 

Volume: Maximum, Rhythm: Rock,

 

Tempo: Maximum

 

Speaker Input Level (Vrms with 4 Ω load):

750 mV ± 20%

with key C4 pressed in Flute tone

 

Volume: Maximum

 

Output Level (Vrms with 47 kΩ load):

800 mV ± 20%

with key C4 pressed in Flute tone

 

Volume: Maximum

 

Minimum Operating Voltage:

6.2 V

*Power ON Reminder

Power ON reminder is sudden audible and light signals, a short melody at maximum volume and lighting up the illuminated keyboard for a few seconds.

Power ON reminder functions three minutes after the last operation, and it repeats every three minutes until turning the switch off or restarting operations.

— 1 —

BLOCK DIAGRAM

Illuminated Keyboard

LX0~LX3

LY0~LY7

LEDs

Output Jack

KO0~KO11

 

 

 

 

 

CPU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amplifier

 

Filter

 

MSM6521-11

 

 

 

 

AN8053N

 

T2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC1

 

 

 

LSI1

 

Speaker

KI0~KI7

VDD 5.6V AVDD 5.6V

 

 

Power Supply Circuit

Oscillator

 

T1, D4

XL1

Switches

 

 

Nomenclature of Keys

F#3 G#3 A#3

C#4 D#4

F#4 G#4 A#4

C#5 D#5

F#5 G#5 A#5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F3

G3

A3

B3

C4

D4

E4

F4

G4

A4

B4

C5

D5

E5

F5

G5

A5

B5

C6

— 2 —

CIRCUIT DESCRIPTION

Key Matrix

 

KI0

KI1

KI2

KI3

KI4

KI5

KI6

KI7

 

 

 

 

 

 

 

 

 

KO0

F3

F#3

G3

G#3

A3

A#3

B3

C4

 

 

 

 

 

 

 

 

 

KO1

C#4

D4

D#4

E4

F4

F#4

G4

G#4

 

 

 

 

 

 

 

 

 

KO2

A4

A#4

B4

C5

C#5

D5

D#5

E5

 

 

 

 

 

 

 

 

 

KO3

F5

F#5

G5

G#5

A5

A#5

B5

C6

 

 

 

 

 

 

 

 

 

KO4

 

 

 

 

 

Volume

Volume

Light

 

 

 

 

 

Down

Up

On/Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KO5

Tone 1

 

 

 

 

Rhythm

Tempo

 

 

 

 

 

Stop

Down

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KO6

 

Tone 2

Tone 3

Tone 4

Tone 5

 

Rhythm

Tempo

 

 

Select

Up

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KO7

 

 

 

Melody

Any Key

Demo

Play

 

 

 

 

Guide

Play

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Keyboard LED Matrix

 

LY0

LY1

LY2

LY3

LY4

LY5

LY6

LY7

 

 

 

 

 

 

 

 

 

LX0

C6

F5

E5

A4

G#4

C#4

C4

F3

 

 

 

 

 

 

 

 

 

LX1

B5

F#5

D#5

A#4

G4

D4

B3

F#3

 

 

 

 

 

 

 

 

 

LX2

A#5

G5

D5

B4

F#4

D#4

A#3

G3

 

 

 

 

 

 

 

 

 

LX3

A5

G#5

C#5

C5

F4

E4

A3

G#3

 

 

 

 

 

 

 

 

 

— 3 —

CPU (LSI1: MSM6521-11)

Containing a sound data ROM and a DAC (Digital to Analog Converter), the CPU provides sound waveform in accordance with the pressed key and selected tone. The CPU also drives LEDs in the illuminated keyboard directly. The following table shows the pin functions of LSI1.

Pin No.

Terminal

In/Out

Function

 

 

 

 

1 ~ 7

LY1 ~ LY7

Out

Keyboard LED drive signal output

 

 

 

 

8

LVDD1

In

+5V source for the built-in LED driver

 

 

 

 

9

LGND2

In

Ground (0V) source for the built-in LED driver

 

 

 

 

10 ~ 13

LX0 ~ LX3

Out

Keyboard LED drive signal output

 

 

 

 

14 ~ 17

LX4 ~ LX7

Out

Not used.

 

 

 

 

18

LVDD2

In

+5V source for the built-in LED driver

 

 

 

 

19

GND2

In

Ground (0V) source

 

 

 

 

20, 21

COSI, COSO

In/Out

21.725 MHz clock pulse input/output

 

 

 

 

22

VDD

In

+5V source

 

 

 

 

23

GND1

In

Ground (0V) source

 

 

 

 

24 ~ 26

TEST1 ~ TEST3

In

Not used. Connected to ground.

 

 

 

 

27

RESET

In

Reset signal input. Power OFF: 0V, Power ON: +5V

 

 

 

 

28

AVDD

In

+5V source for the built-in DAC

 

 

 

 

29

OUT

Out

Sound waveform output

 

 

 

 

30

AGND

In

Ground (0V) source for the built-in DAC

 

 

 

 

31 ~ 38

KI0 ~ KI7

In

Input terminal for keys and switches

 

 

 

 

39 ~ 46

KO0 ~ KO7

Out

Key and switch scan signal input

 

 

 

 

47 ~ 58

 

 

Not used.

 

 

 

 

59

LGND1

In

Ground (0V) source for the built-in LED driver

 

 

 

 

60

LY0

In

Keyboard LED drive signal output

 

 

 

 

Filter Block

Since the sound signal from the CPU is a stepped waveform, the filter block is added to smooth the waveform.

AVDD

C9

R1

AG

R30

R11

AG

T2

2SC1740SQ

R12

C10

C11

 

AG

R13 R14

C12

AG

— 4 —

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