CASIO EX-Z57 Service Manual

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EX-Z57

INDEX
MAR. 2005
(without price)
R
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CONTENTS

SPECIFICATIONS ....................................................................................................................................... 1
BLOCK DIAGRAM ...................................................................................................................................... 5
TEST MODE ................................................................................................................................................ 6
1. To update the firmware version ..................................................................................................... 7
2. How to restore the firmware........................................................................................................... 8
3. To install the firmware .................................................................................................................... 9
ADJ TOOL ................................................................................................................................................. 10
1. Preparation..................................................................................................................................... 10
2. How to use ADJ Tool when replacing Lens unit ........................................................................ 12
3. How to use ADJ Tool when replacing MAIN PCB ...................................................................... 13
VCOM DC ADJUSTMENT ........................................................................................................................ 14
CURRENT CONSUMPTION ..................................................................................................................... 17
THE COUNTERMEASURE FOR "SYSTEM ERROR" ............................................................................. 17
DISASSEMBLY ......................................................................................................................................... 18
EXPLODED VIEW ..................................................................................................................................... 26
PARTS LIST .............................................................................................................................................. 27
PRINTED CIRCUIT BOARDS ................................................................................................................... 29
SCHEMATIC DIAGRAMS ......................................................................................................................... 31
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SPECIFICATIONS

Image Files Format Snapshots: JPEG (Exif Ver.2.2); DCF (Design rule for Camera File system) 1.0 standard;
DPOF compliant Movies: AVI (Motion JPEG) Audio: WAV
Recording Media 9.3MB built-in flash memory
SD Memory Card MultimediaCard
Image Size Snapshots: 2560 x 1920 pixels
2560 x 1712(3:2) pixels
2048 x 1536 pixels
1600 x 1200 pixels
1280 x 960 pixels
640 x 480 pixels Movies: 320 x 240 pixels
Approximate Memory Capacity and File sizes
• Snapshots File Size
(pixels)
2560 x 1920
2560 x 1712
(3:2)
2048 x 1536
1600 x 1200
(UXGA)
1280 x 960
(SXGA)
640 x 480
(VGA)
Quality
Fine
Normal
Economy
Fine
Normal
Economy
Fine
Normal
Economy
Fine
Normal
Economy
Fine
Normal
Economy
Fine
Normal
Economy
Approximate Image
File Size
2.2MB
1.8MB
1.3MB
2.0MB
1.6MB
1.1MB
1.6MB
1.2MB 630KB
1.05MB 710KB 370KB 680KB 460KB 250KB 190KB 140KB
90KB
Built-in flash memory
9.3MB 4 shots 4 shots 6 shots 4 shots 5 shots 7 shots 5 shots 6 shots
13 shots
8 shots
12 shots 23 shots 12 shots 19 shots 33 shots 44 shots 58 shots 94 shots
SD Memory Card
256MB* 108 shots 131 shots 178 shots 118 shots 146 shots 207 shots 138 shots 184 shots 356 shots 215 shots 319 shots 623 shots 332 shots 509 shots 894 shots
1188 shots 1559 shots 2495 shots
* Based on Matsushita Electric Industrial Co., Ltd. products. Capacity depends on card manufacturer. * To determine the number of images that can be stored on a memory card of a different capacity, multiply the capacities
in the table by the appropriate value.
• Movies (320 x 240 pixels) Data Size 300KB/second max.
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Delete Single-file, all files (with protection) Effective Pixels 5.0 million Imaging Element 1/2.5-inch square pixel color CCD (Total pixels: 5.25 million) Lens/Focal Distance Lenses: F2.6 (W) to 4.8 (T); f=5.8 (W) to 17.4mm (T) (equivalent to approximately 35 (W)
to 105mm (T) for 35mm film) Six lenses in five groups, including an aspherical lens
Zoom 3X optical zoom; 4X digital zoom (12X in combination with optical zoom) Focusing Contrast-type Auto Focus with AF mode (Spot or Multi AF Area), Macro mode, Pan Focus,
Infinity mode, focus lock, manual focus
Approximate Focus Range Normal: 40cm to (1.3´ to ∞) (from lens surface) Macro: 6cm to 50cm (2.4˝ to 19.7˝) Exposure Control Light Metering: Multi-pattern by CCD
Exposure: Program AE Exposure Compensation: –2EV to +2EV (1/3EV units)
Shutter CCD electronic shutter; mechanical shutter, 1/8 to 1/2000 second
• Shutter speed is different for the following BEST SHOT scenes. Night Scene: 4 to 1/2000 second Fireworks: 2 seconds (fixed)
Aperture F2.6/4.3, auto switching White Balance Automatic, fixed (6 modes), manual switching Sensitivity ISO 50, ISO 100, ISO 200, ISO 400, Auto Self-timer 10 seconds, 2 seconds, Triple Self-timer Built-in Flash Flash Modes: AUTO, ON, OFF, Red eye reduction
Flash Range: Wide Angle Optical Zoom: 0.4 to 2.6 meters (1.3´ to 8.5´)
Telephoto Optical Zoom: 0.4 to 2.0 meters (1.3´ to 6.6´) (ISO Sensitivity: “Auto”)
* Depends on zoom factor.
Recording Functions Audio snapshot; Macro; self-timer; BEST SHOT; Movie with audio; voice recording
• Audio recording is monaural.
Audio Recording Time Audio Snapshot: Approximately 30 seconds maximum per image
Voice Recording:Approximately 39 minutes with built-in memory After Recording: Approximately 30 seconds maximum per image
Monitor Screen 2.7-inch TFT color LCD
115,200 pixels (480 x 240)
Viewfinder Monitor screen Timekeeping Functions Built-in digital quartz clock
Date and Time: Recorded with image data Auto Calendar: To 2049 World Time: City; Date; Time; Summer time; 162 cities in 32 time zones
Input/Output Terminals Cradle connector Microphone Monaural Speaker Monaural
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Power Requirements
Power Requirements Rechargeable lithium ion battery
(NP-40) x 1
Approximate Battery Life:
The values below indicate the amount of time under the conditions defined below, until power automatically turns off due to battery failure. They do not guarantee that you will be able to achieve this level of operation. Low temperatures shorten battery life.
Operation Number of Shots (CIPA Standard)*
1
(Operating Time) Number of Shots, Continuous Recording*
2
(Operating Time) Continuous Snapshot Playback* Continuous Voice Recording*
3
4
Supported Battery: NP-40 (Rated Capacitance: 1230mAh) Storage Medium: SD Memory Card
*1 Number of Shots (CIPA Standard)
• Temperature: 23°C (73°F)
• Monitor Screen: On
• Zoom operation between full wide to full telephoto every 30 seconds, during which two images are recorded, one image with flash; power turned off and back on every time 10 images are recorded.
*2 Continuous Recording Conditions
• Temperature: 23°C (73°F)
• Monitor screen: On
• Flash: Off
• Image recorded every 12 seconds, alternating full wide-angle and full telephoto zoom
*3 Continuous Snapshot Playback Conditions
• Temperature: 23°C (73°F)
• Scroll one image about every 10 seconds
*4 Voice recording times are based on continuous recording.
Apporoximate Battery Life 400 shots (200 minutes) 1000 shots (200 minutes) 420 minutes 390 minutes
Power Consumption 3.7V DC Approximately 3.4W Dimensions 88.5(W) x 58(H) x 22.5(D) mm
(3.5˝(W) x 2.3˝(H) x 0.89˝(D)) (excluding projections; 19.7mm (0.78˝) at thinnest part)
Weight Approximately 130 g (4.6 oz) (excluding battery and accessories) Bundled Accessories Rechargeable lithium ion battery (NP-40); USB cradle (CA-27); Special AC adaptor; AC
power cord; USB cable; Strap; CD-ROM; Basic Reference
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Rechargeable Lithium Ion Battery (NP-40)
Rated Voltage 3.7 V Rated Capacitance 1230 mAh Operating Temperature Range 0°C to 40°C (32°F to 104°F) Dimensions 38.5(W) x 38.0(H) x 9.3(D) mm (1.53˝(W) x 1.50˝(H) x 0.37˝(D)) Weight Approximately 34 g (1.2 oz)
USB Cradle (CA-27)
Input/Output Terminals Camera connector; USB port; AC adaptor terminal (DC IN 5.3V) Power Consumption 5.3V DC Approximately 3.2W Dimensions 104(W) x 32(H) x 70(D) mm (4.1˝(W) x 1.3˝(H) x 2.8˝(D)) (excluding projections) Weight Approximately 71 g (2.5 oz)
Special AC Adaptor (Inlet Type) (AD-C51G)
Power Requirement 100 to 240V AC, 50/60Hz, 83 mA Output 5.3V DC, 650 mA Dimensions 78(W) x 20(H) x 39(D) mm (3.1˝(W) x 0.8˝(H) x 1.5˝(D)) (excluding projections and cable) Weight Approximately 90 g (3.2 oz)
Special AC Adaptor (Plug-in Type) (AD-C51J)
Power Requirement 100 to 240V AC, 50/60Hz, 83mA Output 5.3V DC, 650mA Dimensions 48(W) x 16(H) x 69(D) mm (1.9˝(W) x 0.6˝(H) x 2.7˝(D)) (excluding projections and cable) Weight Approximately 95 g (3.6 oz)
Power Supply
• Use only the special NP-40 rechargeable lithium ion battery to power this camera. Use of any other type of battery is not supported.
• This camera does not have a separate battery for the clock. The date and time settings of the camera are cleared whenever power is totally cut off (from both the battery and USB cradle). Be sure to reconfigure these settings after power is interrupted.
LCD Panel
• The LCD panel is a product of the latest LCD manufacturing technology that provides a pixel yield of 99.99%. This means that less than 0.01% of the total pixels are defective (they do not turn on or always remain turned on).
Lens
• You may sometimes notice some distortion in certain types of images, such as a slight bend in lines that should be straight. This is due to the characteristics of lens, and does not indicate malfunction of the camera.
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8bit MCU
Vcc3.3-1
Vcc5-2
Vcc3.3-1
Vcc3.3-1Vcc15
Vcc3.3-1
EVcc3.3
EVcc3.3
EVcc3.3
GND1
CHGCTL
BATTEMP
CN-PCB
D+/D- VBUS
BAT+
+
-
TH
Vcc5-2
MICBIASVcc15
POWER
SHUT
PLAY REC
UP
PLAY RIGHTLEFT
DOWN
ZOOM+ ZOOM-
MENU DISP
Vcc5-3Vcc1-1
Vcc1-1
Vcc1.5
Vcc3.3-1
Vcc1-1
Vcc5-2
Vcc5-3
Vcc15
VEE7.5
VCCD
VEE7.5C
EVcc3.3
Vcc1.8
Vcc3.3-1
Vcc1.5 Vcc1.8 Vcc3.3-1
Vcc3.3-1
Vcc3.3-1
VEE7.5CVCCD
VEE7.5CVCCD
27MHz 24MHz
10MHz
32.768KHz
RESET
32.768KHz
LCD / BL
MIC
SP
2.7" LCD
MN39620
WLCSP-28 /0.5mm
SIP
Filter
M32934
BGA-401 / 0.5mm
AK4631
QFN-
28 / 0.5mm
ML610501
BGA
-64 / 0.5mm
33FXR-RSM1-GAN-TB(JF)
0.6mmPitch / 33Pin
19FXR-RSM1-GAN-TB(LF)
0.5mmPitch / 19Pin
AXK5F14545YJ
0.5mmPitch / 14Pin Molex: 51338-0204
0.4mmPitch / 20Pin
Molex: 55909-0204
0.4mmPitch / 20Pin
ALPS : SCDA3A0100
R41-5665A
LENS UNIT
LENS FPC
MOTOR FPC
LB8659PL
QFN-40 / 0.4mm
MOTOR DRIVER
Vdr
AD9948
SD Card
POWER SUPPLY
BACKUP
R2051
RTC
STROBE
Voice IC
KEY BLOCK

BLOCK DIAGRAM

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TEST MODE

Note: Never perform the menu items unless otherwise instructed. Doing so may cause destruction
of the data inside, which will make the camera unusable.
To boot the test mode
1. While firmly pressing down both [MENU] and [UPPER], turn the power on.
[UPPER] button
2. After the version appears, press buttons in the order of [DOWN], [DOWN], [DISP] and [MENU] in 0.5 second. The diagnostic menu appears.
Ver 1.00
++ KX840 ++
"DOWN" button -> "DOWN" button -> "DISP" button -> "MENU" button
1 :VERSION INFO 2 :VIDEO OUT 3 :USB TCC TEST 4 :TEST MENU 5 :SOUND TEST 6 :IMAGE FLAG 7 :ROM UPDATE 8 :ADJ TEST 9 :REC-INFO 10 :TEST SCRIPT 11 :LAST MEMORY 12 :FORMAT
"SET" button
"MENU" button
[DOWN] button
1 :USB TCC ON 2 :USB TCC OFF 3 :USB STORAGE
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PROGRAM VERSION UPGRADING

1. To update the firmware version
1. Prepare the memory card which contains the firmware for EX-Z57 in the root directory. EX-Z57.bin
2. Insert the above memory card into the camera, and set a fully charged battery in the camera.
3. Press the [power button] while holding [MENU] depressed. Keep holding [MENU] depressed until
PROGRAM UPDATE” appears in the display.
The following appears.
The version of the firmware in the memory card appears at the bottom of the display.
NOTE 1) When a wrong software is mistakenly used,
PROGRAM UPDATE
YES
NO NEW VERSION IS VER 1.00
(As of March 2005)
the message below appears. Update the firmware again with the correct software.
FILE ERROR!
NOTE 2) When only the version appears in the display
even though you are trying to operate the camera, charge the battery to the fullest and try again. The level of the battery indicator should be highest in order to update the firmware.
4. Align the white cursor to [YES] by [UPPER] and [DOWN], and then press [SET].
NOW LOADING appears in the display and the update starts.
5. COMPLETE appears after the update finishes.
6. Remove the memory card after turning the power off once. Turn the power back on again while holding [MENU] depressed, and check the version.
VER.1.00 appears.
VER 1.00
(As of March 2005)
7. If the version is correct, turn the power off.
8. Finally, check the operation by recording, playing back and deleting an image.
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2. How to restore the firmware
1. Prepare the firmware restoration program and change its name as follows; rom840-1000100.lbn jupiter.bin NOTE: This software and procedure automatically restores the firmware even if the firmware belongs
to a wrong model code. Make sure to use the correct software for the correct model.
2. Copy the above file to the root directory in the memory card.
3. Insert the memory card into the camera.
4. Set a fully charged battery in the camera. NOTE: This software and procedure automatically restores the firmware even if the battery capacity of
the camera is low. Make sure to use a fully charged battery to prevent the danger of power down during firmware restoration.
5. Turn the power on while pressing the [shutter release] button. If the power does not turn on only by pressing the power button, insert the battery while holding the
[shutter release] button depressed.
The LED next to the optical viewfinder changes from green/red blinking, green blinking to green steady”. NOTE: This software and procedure automatically restores the firmware even if the firmware belongs
to a wrong model code. Make sure to use the correct software for the correct mode.
6. When the LED becomes green steady, the firmware restoration is finished. Remove the battery and the memory card, and then turn the power off.
7. Turn the power on again while holding [MENU] and [UPPER] depressed. Check the model name and the program version (PR:) in the opening screen of the test menu. ++KX840++ Ver 1.00
8. If the model name and the program version are correct, perform SYSTEM INITIAL to initialize the system area.
“MENU + UPPER + PW ON” “DOWN, DOWN, DISP, MENU” “7:ROM UPDATE” “5:SYSTEM INITIAL”
NOTE: After SYSTEM INITIAL is performed, “SYSTEM ERROR appears when the power is turned
on again.
9. Write the latest firmware. After the firmware is written, check the model name and the program version (PR:) in the opening
screen of the test menu.
10. Finally, start the camera normally to check the operation by recording, playing back and deleting an image. Check also that the colors in the images are not too bright or two dark.
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3. To install the firmware
Initially, firmware is not installed in the PCB supplied by the parts center. Install the firmware into the PCB after replacing with a new one as shown in the procedures below. NOTE: The camera does not operate (only LED becomes green blinking) if the firmware is not installed
in the PCB.
<Writing the restoration program 1>
1. Copy the following software to the root directly of the SD card. Restoration software: rom840-1000100.lbn Firmware: EX-Z57.bin
2. Change the name as follows; rom840-1000100.lbn to jupiter.bin
3. Insert the SD card into the camera.
4. Insert the battery while holding the [shutter release] button depressed. The LED next to the optical viewfinder changes from green/red blinking, green blinking to green
steady”.
5. When the LED becomes “green steady”, remove the battery and turn the power off.
<System Initialize>
1. Boot the test mode.
2. Press [DOWN] twice and then press [DISP], [MENU].
3. Select 7: ROM UPDATE and then press [SET].
4. Select 5: SYSTEM INITIALIZE and then press [SET].
5. When the following message appears, press [SET]. SYSTEM INITIALIZE START…. PUSH OK KEY?
6. The system initialize is executed. Turn off the power when SUCCESS appears. * SYSTEM ERROR appears when the camera is turned off without system initialize.
<Writing the firmware>
1. Turn the power on while holding [MENU] depressed.
2. When PROGRAM UPDATE appears, select YES and then press [SET].
3. NOW LOADING appears while the firmware is updated.
4. When COMPLETE appears, the firmware update is complete.
5. Turn the power on and off to check if the camera normally functions. If there is no problem, the firmware update is successful.
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ADJ TOOL

Introduction
Make sure to perform the adjustment by the USB ADJ Tool adj03SSAW.exe when replacing the lens unit or the PCB.
Here the necessary software, driver and setting are explained to use adj03SSAW.exe”. Note that the tool, drivers etc. are available only for Windows.
1. Preparation
1-1. Prepare the necessary software, driver and DLL file.
1) Prepare the following three files.
Common test driver for CASIO/PENTAX
[testmode_pentax_casio] folder uusbd.dll
uusbd.inf uusbd.sys
ADJ tool, USB DLL and ADJ setting file
[adj03SSAW] folder adj03SSAW.exe (ADJ tool itself)
uusbd.dll (USB DLL) *.adt (ADJ setting file. Sorted by models)
* Place all files in the same folder.
2) Place the common test driver for CASIO/PENTAX in an appropriate place.
3) Place all of ADJ tool, USB DLL and ADJ setting file in the same folder.
1-2. Set the camera so that it recognizes the USB test mode.
1) Enter the test menu. Turn the power on while pressing both [MENU] and [UPPER]. Press [DOWN], [DOWN], [DISP] and [MENU].
2) Move the cursor to “3: USB TCC TEST” and press [SET].
3) Move the cursor to “1: USB TCC ON” and press [SET].
4) The USB test mode flag is now saved in the camera. Turn the power off.
5) When the USB test mode flag is ON, the test menu appears first when the camera power is turned on. * When turning the USB test mode flag OFF, set “2: USB TCC OFF” in the test menu.
1-3. Install the USB driver for the USB test mode in the computer.
(The following is an example using the Windows Me.)
1) Prepare the USB driver for the USB test mode.
2) Turn the camera power on which is set in the USB test mode as shown in 1-2 and let it enter the USB test mode directly (the test menu appears right after the power is turned on).
3) Connect the camera in the above status to the computer by the USB cable.
4) The Add new hardware wizard appears.
5) Check Designate the place for the driver (for users with sufficient knowledge) and press Next”.
6) Check Search for the optimum driver for the device (recommended)”.
7) Check Designate the place to search, designate the place which contains inf file in the driver by pressing Reference button, and then press Next button.
8) When Universal USB Driver (VMEM manufacturers name) appears upon message Searching for the driver file for the following devices, press Next button.
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9) The file copy starts. (If a message uusbd.inf cannot be found appears during the file copy, designate the same place as
in the step 7).
10) Press Complete button.
11) Right-click My computer, select property, and then open Device manager”. If Universal USB Driver (VMEM manufacturers name)”,“USB device for UUSBD can be found, the
computer has successfully recognized the driver.
12) The test driver can be used for both CASIO/PENTAX. Installing the test driver into either one enables the other one to recognize it.
* How to uninstall the USB driver for the USB test mode
Connect the camera to the computer while in the USB test mode so that the computer recognizes the camera.
Right-click My computer, select Property and open Device manager”.
Select USB device for UUSBD , and then Universal USB Driver (VMEM manufacturer's name)”.
Press Delete button to delete the driver.
When using Windows98/98SE/Me, delete the following three files;
(NOTE! Do NOT delete “usbd.inf” and “usbd.sys”, whose names are much alike the following.)
C:windows / inf / uusbd.inf C:windows / inf / other / KashiwanoUUSBD.inf C:windows / system32 / drivers / uusbd.sys
The driver has been successfully deleted.
1-4. Use the USB ADJ Tool
1) Prepare ADJ tool, USB DLL and ADJ setting file in the same folder.
2) Turn the camera power on which is set in the USB test mode and let it enter the USB test mode directly (the test menu appears right after the power is turned on).
3) Boot adj03SSAW.exe and use it as follows;
To read ADJ data from the camera 앶앸 Press READ ($9)”.
There is no need to set the model by FW Item Set”.
To write ADJ data into the camera
앶앸 Press “WRITE ($8)”.
To save ADJ data which is read 앶앸 Select “File and Save All ADJ, and save it under an appropriate name.
Open ADJ data which is saved
앶앸 1. Select the model by "FW Item Set", and then press "Load FW ->" button.
2. Select File and Open, and open the necessary file.
Language radio button can switch the language between Japanese and English in which the name
of the ADJ ITEM is displayed.
•“Radix” radio button can switch the data display between decimal and hexadecimal notations.
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2. How to use ADJ Tool when replacing Lens unit
Make sure to perform the following procedure after replacing the lens.
A floppy disk with the lens data is bundled in the spare parts of the lens unit.
1 Enter the TEST mode.
1. Turn the power on while pressing both "MENU" and "UPPER" buttons.
2. Press "DOWN" button, "DOWN" button, "DISP" and "MENU" button while the program version is displayed.
3. Select "3.USB TCC TEST", and press "SET" button.
4. Select "1. USB TCC ON", and press "SET" button.
5. Turn the power OFF.
2 Connect the camera to the computer by the USB cable. 3 Boot "adj03ssaw" . 4 Select the model name and click "Load FW " Key.
• EX-Z57
5 Click "ADJ ALL READ", and display the data on the "adj03ssaw". 6 Find the No.1163, "V-COM DC".
7 Write down this value(data). 8 Replace the Lens unit. 9 Perform the above 1 to 3.
6
4
0 Select the model name and click "Load FW " Key.
• EX-Z57
A From "File/Open", open the bundled floppy disk, and transfer the data to
the "adj03ssaw".
B Find the No.1163,"V-COM DC" C Change the data to the former value.(Refer to 7). D Click "WRITE" button of "ADJ ALL". E After adjustment, change "1. USB TCC ON" to "2. USB TCC OFF".
A
D
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3. How to use ADJ Tool when replacing MAIN PCB Firmware is not installed in spare parts.
1 Enter the TEST mode.
1. Turn the power on while pressing both "MENU" and "UPPER" buttons.
2. Press "DOWN" button, "DOWN" button, "DISP" button and "MENU" button while the program version is displayed.
3. Select "3.USB TCC TEST", and press "SET" button.
4. Select "1. USB TCC ON", and press "SET" button.
5. Turn the power OFF.
2 Connect the camera to the PC by the USB cable. 3 Boot "adj03ssaw". 4 Select the model name and click "Load FW " Key.
• EX-Z57
5 Click "ADJ ALL READ", and display the data on the "adj03ssaw". 6 Save the data. 7 Replace the MAIN PCB. 8 Writing the Firmware.
Write the firmware into a spare part after replacing one.
NOTE: If a battery is inserted without the firmware, only LED blinks
green and the camera does not operate.
9 Perform the above 1 to 3. 0 Select the model name and click "Load FW " Key.
• EX-Z57
A Open the file which is saved above, and display the data on the
"adj03ssaw".
B Click "WRITE" button of "ADJ ALL". C After adjustment, change "1. USB TCC ON" to "2. USB TCC OFF".
6
5
4
A
B
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VCOM DC ADJUSTMENT

Purpose Readjust the VCOM value to minimize the flicker of the LCD after replacing the LCD or the main PCB.
Necessary tools
1. Camera (Charge its battery fully)
2. Photo diode (S2281-01) : See Fig 1.
3. Photo sensor amp (C2719) : See Fig 2.
4. BNC-BNC cable (E2573) x 2 : See Fig 3.
5. 9-volt alkaline battery (6LR61Y) x 2 : See Fig 4.
6. Oscilloscope
Preparation
1. The three tools can be obtained from the following global site. Photo diode (S2281-01) Photo sensor amp (C2719) BNC-BNC cable (E2573)
www.hamamatsu.com/
2. 9-volt alkaline battery is a standard one, but can be obtained from the following global site as well.
www.panasonic.co.jp/global/
Fig1 Photo Diode (S2281-01) Fig2 Photo Sensor Amp (C2719)
Fig3 BNC-BNC Cable (E2573) Fig4 6LR61Y
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Procedure
2:LCD
1:ADJ STAT CLR 3:LENS
. . .
1:VCOM OK . . .
OK -> Register Write
VCOM = 0xca
This value is an example and differs by products.
Figure (a)
Figure (b)
Figure (c)
Figure (d)
1 :VERSION INFO 2 :VIDEO OUT 3 :USB TCC TEST 4 :TEST MENU 5 :SOUND TEST 6 :IMAGE FLAG 7 :ROM UPDATE 8 :ADJ TEST 9 :REC-INFO 10 :TEST SCRIPT 11 :LAST MEMORY 12 :FORMAT
1. Camera setting a) Turn the power on while pressing MENU and UPPER”.
After pressing “DOWN” key twice, press DISP and MENU”. Figure (a) appears.
b) Select 8 : ADJ_TEST and then press SET.
(See Figure (b).)
c) Next, select 2. LCD and then press SET.
(See Figure (c).)
2. Connecting the TOOL
d) Pressing SET causes the right figure to appear.
(See Figure (d).)
a) Place two 9-volt alkaline batteries in C2719. b)
Connect the output terminal of C2719 to the channel terminal of the oscilloscope by the BNC-BNC cable. c) Connect the input terminal to the Photo Diode by the BNC cable. d) Turn the oscilloscope and C2719 on.
* Pull the ON/OFF switch of C2719 this way and raise/lower it. (See below Figure.)
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3. Measurement a) Connect S2281-01 to the cameras LCD monitor (see below).
AC Waveforms appear on the monitor screen of the oscilloscope. * Change the Rf range of C2719 in case the range does not match.
Photo diode
S2281-01
INPUT OUTPUT
Oscilloscope
Photo sensor amp
CAMERA
BNC-BNC cable
LCD
Minimize the
ripple components
b) After AC waveforms of the oscilloscope appear , minimize it by pressing the cameras up/down buttons
(see the picture). Make sure to visually check if it has been minimized.
"Up" button
After it has been minimized, press SET key. The screen in the right figure appears and the new VCOM is written (VCOM adjustment is finished.).
Return to the previous display by pressing MENU or PW key.
"Down" button
OK -> Register Write
VCOM = 0xca
ADJ DATA SET!
This value is only an example, and differs by products.
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CURRENT CONSUMPTION

(1) Current consumption (DC in = 3.70 ~ 4.05 [V])
Make sure that current consumption is less than 200 mA in PLAY mode.
Make sure that current consumption is less than 340 mA in REC mode.
Make sure that current consumption is less than 1.0 mA when power is turned OFF.
(2) The battery indicator changes according to the voltages as follows.
DC in = less than 3.70 ± 0.02V:
DC in = less than 3.60 ± 0.02V: (PLAY mode)
DC in = less than 3.40 ± 0.02V: (PLAY mode)
(PLAY mode)

THE COUNTERMEASURE FOR "SYSTEM ERROR"

System error may occur when the battery is removed while data is written to the internal memory.
PROCEDURE
1. Initialize the system. a) Enter the TEST mode. b) Select "7:ROM UPDATE" and press SET button. c) Next, select "5:SYSTEM INITIAL" and press SET button. d) The following message appears.
SYSTEM INITIALIZE START PUSH OK KEY?
e) Press SET button and System is initialized.
"SUCCESS !" appears on the monitor.
2. Write firmware. Refer to the "1. To update the firmware version" on page 7. Write the firmware. If the TEST mode boots automatically, change "USB TCC ON" to "USB TCC OFF".
Replace the Main PCB if the camera does not recover.
...
17
Page 20

DISASSEMBLY

* Make sure to use correct screws when assembling since
there are several kinds of them. It is a good idea to sort them as shown in the right when disassembling.
1. Remove the battery.
Removing the case
2. Remove six screws.
Screws
(S2)
3. Remove the rear case assy. Tip: Remove it from the bottom side.
Screw (S4)
Screw (S3)
Screws
(S1)
Rear case assy
Strap
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Page 21
Assembly Precautions:
Be careful not to lose the strap. Make sure to fix it when assembling.
Assembly Precautions:
When assembling the rear case, do not damage the lead wire and the FPC.
4. Remove six screws.
Rear case assy
Strap
Screws
(S2)
5. Remove the front case assy.
Front case assy
Screw (S4)
Screw (S3)
Screws
(S1)
— 19 —
Page 22
Removing the clamp board/key frame
6. Remove the clamp board.
7. Remove the key frame.
Clamp board
Removing the LCD assy/PW assy
8. Remove the hook, and then remove the LCD assy. Tip: The hooks are located at three positions.
Note that the connector is also connected.
Key frame
Assembly Precautions:
After hooking the two hooks in the figure below, hook the one on the upper side.
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Page 23
9. Remove the connector, and then the LCD ASSY.
Connector
1
2
10. Remove one screw on the microphone plate (24).
Screw (S4)
11. Remove the PW ASSY Tip: PW ASSY is fixed by double-sided tape.
Note that the connector is also connected.
12. Remove the connector and then the PW ASSY.
Connector
13. Unsolder five lead wires, and then separate the LCD assy and the PW assy.
Red (SP)
White
(SP)
LCD assy
PW assy
— 21 —
Black
(LCD)
Black
(LCD)
Brown
(LCD)
Page 24
Removing the main PCB/ lenz unit
14. Remove two screws, and then remove the lens plate.
Screw (S1)
Screw (S8)
Lens plate
15. Remove one screw.
Connector
16. Unsolder three lead wires.
17. Disconnect the connector.
18. Remove three connectors, and then remove the main PCB and the lens unit.
Main PCB
Blue
Black
White
Screw (S1)
Connector
Lens unit
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Page 25
19. Remove two screws and then remove the lens case.
Screw (S5)
Removing the strobe unit
20. Remove the strobe unit and then the battery frame.
Lens case
21. Remove one screw and the tape, and then remove the strobe unit.
Screw (S1)
22. Remove the tape.
23. Remove three screws, and then remove three power terminals.
Blue
White
Screw
Black
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Page 26
Removing the connector PCB
24. Remove one screw and then the clamp board and the connector PCB.
Screw (S8)
Disassembling the battery panel
25. Remove the pin and then the battery panel.
Connector PCB
Clamp board
Battery panel
— 24 —
Page 27
Assembling the battery panel
1. Extend the sliding part of the battery panel as shown below.
2. Insert the spring.
3. Insert the head of the spring into the battery panel, and then fix it with a pin.
— 25 —
Page 28
10
S1
13
8
Black
9
Blue White
( S1B )
12
11
S3

EXPLODED VIEW

22
1
3
4
5
S7
18
17
24
2
6
S4
7
25
23
S5
21
S1
S4
27
19
20
26
14
16
15
S4
( S4B )
S3
( S3B )
39
45
29
37
S2
( S2B )
S8
30
31
38
44
36
33 34
32
35
S8
28
43
41
40
S1
( S1B )
( S3B )
S3
42
S2
( S2B )
S4
( S4B )
— 26 —
Page 29
k
X
X
X
Y
X
Y
PARTS PRICE LIS
T
N Item Parts Code Parts Name Specification Price R Remar
SiverBlack Gold Code N 1 1019 0903 N 2 1017 0392 STROBE UNIT XEST-K872 1 1 1 CL B N 3 1015 3222 TAPE RJK505786-002V01
4 1015 3197 SPRING/BATTERY RJK506102-001V01 5 1015 3191 PLATE/BATTERY RJK505775-001V01
6 1015 3192 PLATE/BATTERY RJK505776-001V01 N 7 1015 9648 BLIND RJK506339-001V01 N 8 1017 0393 CABLE/BATTERY RJK506681-001V01 N 9 1017 0404 CABLE/BATTERY RJK506681-002V01 N 10 1017 0405 CABLE/BATTERY RJK506681-003V01 N 11 1019 0525 PANEL/FRONT RJK507414-001V01 N 11 1019 4305 PANEL/FRONT RJK507414-002V01 N 11 1019 4306 PANEL/FRONT RJK507414-003V01
12 1017 0445 RUBBER/GRIP RJK506403-001V01
13 1017 0421 BASE/GRIP RJK506402-001V01 N 14 1019 0528 BADGE RJK507443-001V01 N 14 1019 4307 BADGE RJK507443-002V01
15 1015 3232 TAPE RJK505799-001V01 N 16 1019 0527 CAM RING RJK507442-001V01 N 17 1019 0529 TAPE RJK507447-001V01 N 18 1019 0526 LENS/LED RJK507438-001V01 N 19 1019 0513 FRAME/KEY RJK507436-001V01 N 20 1017 0397 TAPE RJK506558-001V01 N 21 1017 0398 TAPE RJK506559-001V01 N 22 1017 0372 TAPE RJK506560-001V01 N 23 1019 0900 N 24 1019 0539 PLATE/MIC RJK507437-001V01 N 25 1019 0540 CASE/LENS RJK507441-001V01 N 26 1019 0538 PLATE/LENS RJK507434-001V01 N 27 1019 0901 LENS UNIT N 28 1019 0904
29 1015 3180
30 1015 3179 BOARD/CLAMP RJK505779-001V01 N 31 1019 0905
32 1015 3178 SHAFT/BATTERY RJK505778-001V01
33 1015 3176 COIL/BATTER
34 1017 0384 LOCK/BATTERY RJK506411-001V01
35 1017 0374 PLATE/LENS RJK506563-001V01
36 1017 0383 CASE/BOTTOM RJK506407-001V01 N 36 1019 0657 CASE/BOTTOM RJK506407-004V03 N 36 1019 4299 CASE/BOTTOM RJK506407-005V04
38 1015 3187 COIL/BATTER
38 1017 0385 SHAFT/BATTERY RJK506544-001V01
PW ASSY TK-RJK507466*001 1 1 1
PCB ASSY/MAIN TK-RJK507504*001 1 1 1
RJK507455*001 TK PANEL ASSY/CENTER TK-RJK507459*001 1 1 1 FRAME ASSY/BATTERY RJK506050*001 1 1 1
PCB ASSY/CN TK-RJK507463*001 1 1 1
RJK505774-001V01
RJK505773-001V01
Overs
BQ C
111 111 111 222 111 111 111 111 100 010 001 111 111 1 0 111 111 111 111 111 111 111 111
111 111 111
1 1 1 EB A FD attached
111 111
111 111 111 100 010 001 111 111
1 0 AK C 0 1 AJ C
AA C AA C AB C AB C AA C AA C AA C AA C
BI C
BI C BH C AA C AK C
AB C
AJ B AB C AA C AB C AA AA AA DV A AA C AB C AA C
AR C AE C AB C BE C AA C AA C AA C AA AH C AH C
AF C AA C AA C
- 27 -
Page 30
N Item Parts Code Parts Name Specification Price R Remar
k
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
SiverBlack Gold Code N 39 1019 0906 N 39 1019 4018 N 39 1019 4019
40 1017 0364 BOARD/STRAP RJK506405-001V01
41 1017 0373 BOARD/CLAMP RJK506561-001V01 N 42 1019 0902 N 42 1019 4016 N 42 1019 4017
43 1017 0425 KEY UNIT CA-K872-SE 1 0 1 BC C
43 1017 0449 KEY UNIT CA-K872-SE-3 0 1 0 BE C N 44 1019 0899 N 45 1019 0523 LABEL/RATING RJK507498-001V01 N 45 1019 0524 LABEL/RATING RJK507498-002V01 N 45 1019 4290 LABEL/RATING RJK507498-005V01 N 45 1019 4291 LABEL/RATING RJK507498-006V01 N 45 1019 4292 LABEL/RATING RJK507498-009V01 N 45 1019 4293 LABEL/RATING RJK507498-010V01
S1 1008 1372 SCREW RJK502836-001V01 N S1B 1019 4294 SCREW RJK502836-008V01 N S2 1019 0516 SCREW RJK502836-007V01 N S2B 1019 4298 SCREW RJK502836-010V01
S3 1015 3183 SCREW RJK502836-003V01 N S3B 1019 4295 SCREW RJK502836-009V01
S4 1015 3233 SCREW RJK506113-001V01 N S4B 1019 4296 SCREW RJK506113-005V02 N S5 1019 0541 SCREW RJK507510-001V01 N S6 1016 0362 SCREW S-1PBT-1.4X2.5NI 3 3 3 AA
S7 1017 0415 SCREW RJK506541-001V01 N S8 1016 0360 SCREW S-3PBT-1.4X3.0 BC N
U1801017 6468 FUSE ERBSD2R50U
N
U1811019 5635 FUSE ERBSD0R75U
PANEL ASSY/BATTREY TK-RJK507462*001 1 0 0 PANEL ASSY/BATTREY TK-RJK507462*002 0 1 0 PANEL ASSY/BATTREY TK-RJK507462*003 0 0 1
PANEL ASSY/REAR TK-RJK507460*001 1 0 0 PANEL ASSY/REAR TK-RJK507460*002 0 1 0 PANEL ASSY/REAR TK-RJK507460*003 0 0 1
LCD ASSY TK-RJK507467*001 1 1 1
Overs
AX B AX B
AX B 111 111
100 100 010 010 001 001 626 040 404 040 202 020 424 020 222
222 222 111 111
AB AC CA C CA C
BZ C
DP B AC AC AC AA AC AA AA AA AA AA AA AA AA AA AA
AA C AA AA C AA C
For EU/US Except EU/US For EU/US Except EU/US For EU/US Except EU/US
*1 *1 *1 *1
ACCESSORIES
N 1019 0569 CD-ROM CK840DCA01R
- 1008 5898 USB CABLE UC-K872-CL10
- 1015 6664 AC CORD CBL-K871-AC-EU
- 1015 7018 AC CORD CBL-K871-AC-JU
- 1015 7858 AC CORD CBL-K871-AC-UK
- 1017 1781 AC ADAPTOR AD-C51G-WW-B
- 1017 1780 AC ADAPTOR AD-C51J-WWC-B N - 1019 0566 CRADLE R68-8200 N - 1019 3595 BATTERY/LI-ION MK11-2768 N - 1018 7367 STRAP ST-K872
Note;
N: New parts *1: Screws for Black color model. *2: AC cord is not built-in. *3: Blade type AC cord is built-in.
111 111 111 111 111 111 111 111 111 111
AM C
AL C AG C EU type AH C Blade type
AT C UK type BG C *2 Except US BG C *3 For US
BZ B
BY B AB C
- 28 -
Page 31
MAIN PCB (TOP VIEW)

PRINTED CIRCUIT BOARDS

— 29 —
Page 32
MAIN PCB (BOTTOM VIEW)
— 30 —
Page 33
MAIN PCB (1/2)

SCHEMATIC DIAGRAMS

— 31 —
Page 34
MAIN PCB (2/2)
— 32 —
Page 35
CASIO TECHNO CO.,LTD.
Overseas Service Division
6-2, Hon-machi 1-Chome
Shibuya-ku, Tokyo 151-8543, Japan
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