CASIO EX-Z3B Service Manual

EX-Z3B

INDEX
SEP. 2003
(without price)
NOTE:
1) The firmware and MAIN PCB are not compatible with those of EX-Z3.
2) Difference of the Exterior between EX-Z3 and EX-Z3B. EX-Z3 EX-Z3B
R
Ver.2 Nov/ 2003

CONTENTS

SPECIFICATIONS ....................................................................................................................................... 1
BLOCK DIAGRAM ...................................................................................................................................... 4
TEST MODE ................................................................................................................................................ 5
PROGRAM VERSION UPGRADING .......................................................................................................... 6
1. How to confirm the program version ............................................................................................. 6
2. How to update the firmware............................................................................................................ 6
3. How to restpre the firmware ........................................................................................................... 7
COLOR ADJUSTMENT .............................................................................................................................. 8
1. How to use USB ADJ Tool .............................................................................................................. 8
2. Lens Replacement ......................................................................................................................... 10
3. MAIN PCB Replacement............................................................................................................... 10
4. Current consumption .................................................................................................................... 11
VCOM DC ADJUSTMENT ........................................................................................................................ 12
THE COUNTERMEASURE FOR "SYSTEM ERROR" ............................................................................. 15
DISASSEMBLY ......................................................................................................................................... 17
EXPLODED VIEW ..................................................................................................................................... 23
PARTS LIST .............................................................................................................................................. 24
PRINTED CIRCUIT BOARDS ................................................................................................................... 25
SCHEMATIC DIAGRAMS ......................................................................................................................... 27

SPECIFICATIONS

Image Files Format Snapshots: JPEG (Exif Ver.2.2); DCF (Design rule for Camera File system) 1.0 standard; DPOF
compliant
Movies: AVI (Motion JPEG)
Recording Media 10MB built-in Flash memory
SD Memory Card Multimedia Card
Image Size Snapshots: 2048 x 1536 pixels
1600 x 1200 pixels 1280 x 960 pixels 640 x 480 pixels
Movies: 320 x 240 pixels
Approximate Memory Capacity and File sizes
• Snapshots File Size
(pixels)
2048 x 1536
1600 x 1200
(UXGA)
1280 x 960
(SXGA)
640 x 480
(VGA)
• Movies (320 x 240 pixels)
* Based on Matsushita Electric Industrial Co., Ltd. products. Capacity depends on card manufacturer. * To determine the number of images that can be stored on a memory card of a different capacity, multiply the capacities in
the table by the appropriate value.
Delete Single-file, all files (with protection) Effective Pixels 3.20 million Imaging Element 1/2.5-inch square pixel color CCD
Lens/Focal Distance F2.6 (W) to 4.8 (T); f=5.8 (W) to 17.4mm (T)
Zoom 3X optical zoom; 4X digital zoom (12X in combination with optical zoom) Focusing Contrast-type Auto Focus (Macro Mode, Infinity Mode); focus lock; manual focus Approximate Focus Range Normal:40cm to (1.3´ to ∞) (from lens surface) Macro: 6cm to 50cm (2.4˝ to 19.7˝)
Quality
Fine
Normal
Economy
Fine
Normal
Economy
Fine
Normal
Economy
Fine
Normal
Economy
Data Size
Recording Time
(Total pixels: 3.34 million)
(equivalent to approximately 35 (W) to 105 (T) for 35mm film)
One Movie: 30 seconds maximum Total Movie Time: 80 seconds maximum (built-in memory) 500 seconds maximum (SD 64 MB memory card)*
In the Macro mode, the optical zoom range is 1x to 1.8x.
Approximate
Image File Size
1.6MB
1.2MB 630KB
1050KB
710KB 370KB 680KB 460KB 250KB 190KB 140KB
90KB
130 KB/second max.
Built-in flash
memory 10MB
5 shots 7 shots
14 shots
8 shots 12 shots 24 shots 13 shots 20 shots 35 shots 46 shots 61 shots 98 shots
SD Memory
Card* 64MB
34 shots 45 shots 88 shots 53 shots 79 shots
154 shots
82 shots 126 shots 221 shots 294 shots 386 shots 618 shots
— 1 —
Exposure Control Light Metering: Multi-pattern by CCD
Exposure: Program AE Exposure Compensation:–2EV to +2EV (1/3EV units)
Shutter CCD electronic shutter; mechanical shutter, 1 to 1/2000 second
(Depends on REC mode and ISO sensitivity setting being used.)
Aperture F2.6/4.3, auto switching White Balance Automatic, fixed (4 modes), manual switching Self-timer 10 seconds, 2 seconds, Triple Self-timer Built-in Flash Flash Modes: AUTO, ON, OFF, Red eye reduction
Flash Range: Wide Angle Optical Zoom: 0.4 to 2.3 meters (1.3´ to 7.5´)
Telephoto Optical Zoom: 0.4 to 1.5 meters (1.3´ to 4.9´) (ISO Sensitivity: “Auto”)
Recording Functions Snapshot; Best Shot; Movie Monitor Screen 2.0-inch TFT color LCD
84,960 pixels (354 x 240)
Viewfinder Monitor screen and optical viewfinder Timekeeping Functions Built-in digital quartz clock
Date and Time: Recorded with image data Auto Calendar: To 2049
World Time City; Date; Time; Summer time;
162 cities in 32 time zones
Input/Output Terminals Cradle connector Power Requirements Power Requirements:Rechargeable lithium ion battery (NP-20) x 1
Approximate Battery Life:
Number of Shots,Continuous Recording*1 (Recording Time) Number of Shots,Normal Recording*2 (Recording Time) Continuous Playback*3 (Continuous Snapshot Recording)
450 shots (75 minutes)
140 shots (70 minutes)
120 minutes
The above values indicate the amount of time under the conditions defined below, until power automatically turns off due to battery failure. They do not guarantee that you will be able to achieve this level of operation. Low temperatures shorten battery life.
*1 Continuous Recording Conditions
• Temperature: 23°C (73°F)
• Monitor screen: On
• Flash: Off
• Image recorded about every 10 seconds
*2 Normal Recording Conditions
• Temperature: 23°C (73°F)
• Monitor Screen: On
• Zoom operation between full wide to full telephoto every 30 seconds, during which two images are recorded, one image with flash; power turned off and back on every time 10 images are recorded.
*3 Continuous Playback Conditions
• Temperature: 23°C (73°F)
• Scroll one image about every 10 seconds
Power Consumption DC 3.7V Approximately 3.5W Dimensions 87(W) x 57(H) x 22.9(D) mm
(3.4˝(W) x 2.2˝(H) x 0.9˝(D)) (excluding projections)
— 2 —
Weight Approximately 126 g (4.5 oz)
(excluding battery and accessories)
Bundled Accessories Rechargeable lithium ion battery (NP-20); USB cradle (CA-21A); Special AC adaptor; USB cable;
Strap; CD-ROM; Basic Reference
Rechargeable Lithium Rated Voltage: 3.7 V Ion Battery (NP-20) Rated Capacitance:680 mAh
Operating Temperature Range: 0°C to 40°C (32°F to 104°F) Dimensions: 33 (W) x 50 (H) x 4.7 (D) mm
(1.3˝ (W) x 2.0˝ (H) x 0.19˝ (D))
Weight: Approximately 16 g (0.56 oz)
USB Cradle (CA-21A) Input/Output Terminals:Camera connector; USB port; AC adaptor terminal (DC IN 5.3V)
Power Consumption: DC 5.3V Approximately 3.2W Dimensions: 106(W) x 42(H) x 59.5(D) mm
(4.2˝(W) x 1.7˝(H) x 2.3˝(D)) (excluding projections)
Weight: Approximately 63 g (2.2 oz)
Special AC Adaptor Power Requirement: 100 to 240V AC, 50/60Hz, 83mA (Inlet Type) Output: 5.3V DC, 650mA
Dimensions: 78(W) x 20(H) x 39(D) mm
(3.1"(W) x 0.78"(H) x1.5"(D)) (excluding projections and cable)
Weight: Approximately 90 g (3.2 oz)
Special AC Adaptor Power Requirement: 100 to 240V AC, 50/60Hz, 83mA (Plug-in Type) Output: 5.3V DC, 650mA
Dimensions: 48(W) x 16(H) x 69(D) mm
(1.9"(W) x 0.6"(H) x 2.7"(D)) (excluding projections and cable)
Weight: Approximately 95 g (3.6 oz)
Power Supply
Use only the special NP-20 rechargeable lithium ion battery to power this camera. Use of any other type of battery is not supported.
This camera does not have a separate battery for the clock. The date and time settings of the camera are cleared whenever power is totally cut off (from both the battery and USB cradle). Be sure to reconfigure these settings after power is interrupted.
LCD Panel
The LCD panel is a product of the latest LCD manufacturing technology that provides a pixel yield of 99.99%. This means that less than 0.01% of the total pixels are defective (they do not turn on or always remain turned on).
Lens
• You may sometimes notice some distortion in certain types of images, such as a slight bend in lines that should be straight. This is due to the characteristics of lens, and does not indicate malfunction of the camera.
Options
Mobile charger (with AC adaptor) BC-10L Soft case ESC-40
ESC-41 ESC-42 ESC-43
Neck strap ENS-1
* Refer to the sales section for the details of the options.
— 3 —

BLOCK DIAGRAM

SUB-PCB
MAIN-PCB
8bit micom
ML610501
3.3V
1.8V
1.5V
10.0MHz
3.3V
Motor Driver
LB8649FN
B to B
60pin
32KHz
REG
EVCC3.3
VCC1.5
BACK UP
60pin
M32934
PENTAX
Lens Unit
SD
AD9948
3.3V
CCD
3Mpix
1/2.5"
MN39592
12.0V
-7.5V
C-FPC
CDS
Li-Battery
(3.3V-4.2V)
CRADLE
16pin
TH
USB
DC
in
Adapter
5.3V
6pin
27MHz
ASIC
FLASH
SDRA
M
RTC
CODEC
MIC
AK4630
3.3V
20pin
KEY
33pin
BL (LED
3)
15V
VCOM
Amp
NMJ2125FS
VCC5
VCC3.3
R
Self Timer
G
R
PLAY REC
WIDE,TELE
REC/PLAY
MENU,DISP
UP,DOWN
LEFT,RIGHT
OK
30pin
SHUTTER
POWER
2.0" Digital I/F LCD
VGH:15.0V
VSH:5.0V
VDD:3.0V
VCC1.8
48MHz
Hitachi S-AND
VCC15
VEE7.5
1.8V
BUZZER
REG
VCCD 12
V
VCC15
V.Driver
MN3114QFN
3.3V
12.0V
-7.5V
BUZZER
HWN29A128A0A-CSP
DOWN
Converter
DOWN
Converter
DOWN
Converter
Converter
UP
UP
Converter
Capacitor
3
+
+
ST-UNIT
— 4 —

TEST MODE

Note: Do not perform the menu item unless explained here. (It may damage the internal data and
camera becomes unusable.)
Booting
To boot the test mode While firmly pressing down both "MENU" and "DISP" buttons, Turn the power on.
2 "POWER" button
1 "MENU" + "DISP" button
++ KX874 ++
PR : 03.09.08.17.48 LD : 1.45 MI :
19
"Right" button -> "Right" button "MENU" button
1 :VERSION INFO 2 :VIDEO OUT 3 :USB TCC TEST 4 :TEST MENU 5 :SOUND TEST 6 :BAYER MODE 7 :ROM UPDATE 8 :ADJ TEST 9 :REC-INFO 10 :TEST SCRIPT 11 :LAST MEMORY 12 :FORMAT
"SET" button
"MENU" button
"Right" button
1 :KEY CHECK 2 :MEMORY CHECK 3 :COLOR CHECK 4 :MESSAGE CHECK 5 :LED CHECK 6 :SW&JACK CHECK 7 :MIC CHECK 8 :BEND1 MASK
— 5 —

PROGRAM VERSION UPGRADING

Introduction Update the program using an SD card.
Note:
Make sure to use a fully charged battery. MAIN PCB becomes unusable if power down or an error occurs during program transmission.
1. How to confirm the program version
The program version can be confirmed in the test menu (refer to the previous page).
Turn the power on while pressing MENU button.
The following program version can be found. Check the LCD display. (Example)
VER 1.0A
(As of September 10. 2003)
2. How to update the firmware
1.
Prepare the memory card which contains the software for upgrading EX-Z3B firmware in the root directory. firmware: ex-z3.bin The firmware is included in the service CD-ROM. The location is as follows: QV/Soft/Adj-soft/Exz3b/FirmUP
2. Insert the above memory card in the camera and then set a fully charged battery in the camera.
3. While pressing MENU, press power switch. Keep pressing MENU until “PROGRAM UPDATE” appears in the camera LCD.
• The following appears.
• The version for the firmware update software in the memory card appears at the bottom.
PROGRAM UPDATE YES NO NEW VERSION IS VER 1.0A
Note: This does not appear when the battery is low. Make sure to charge the battery fully.
4. Align the white cursor to “YES” by the cross key of G and H, and press SET of the center of the cross key.
• “NOW LOADING” appears in the LCD and the update starts.
5. “COMPLETE” appears after the update finishes.
— 6 —
6. Remove the memory card after turning the power off once. T urn the power back on again while pressing MENU, and check the version.
VER 1.0A
(As of September. 2003)
7. If the version is correct, turn the power off.
8. Finally, check the operation by recording, playing back and deleting an image.
Note: The firmware for EX-Z3 cannot be installed. The following error message appears when the firmware for EX-Z3 is installed.
FILE ERROR
0X1002
3. How to restore the firmware
1. Prepare the following firmware restoration program and change its name as follows; rom874_030908a.lbn 앶앸 jupiter.bin The program is included in the service CD-ROM. Location: QV/Soft/Adj-soft/Exz3b/Recover
2. Copy the above file to the root directory in the memory card.
3. Insert the memory card into the camera.
4. Set a fully charged battery in the camera.
5. Turn the power on while pressing the shutter release button. The LED next to the optical finder changes from green/red blinks 앶앸 green blinks 앶앸 green lights.
6. When the green LED lights, the firmware restoration is finished. Remove the battery.
7. Turn the power on again while pressing MENU and DISP buttons. The firmware is successfully restored if the following version appears. PR: 03.09.08.17.48
8. Finally, start the camera normally to check the operation by recording, playing back and deleting an image.
— 7 —

ADJ TOOL

Introduction Make sure to perform the adjustment when replacing the lens unit or the MAIN PCB. The necessary software, driver and setting are explained in using USB ADJ Tool "adj03natsu.exe". Note that the tool, drivers etc. are available only for Windows.
1. How to use USB ADJ Tool 1-1. Prepare the necessary software, driver and DLL file.
(1) Prepare the following three files.
Commom test driver for CASIO/PENTAX
[testmode_pentax_casio] folder uusbd.dll
uusbd.inf uusbd.sys
ADJ data read/write tool "adj03natsu.exe"
Commom DLL for USB test "uusbd.dll"
(2) Place the commom test driver for CASIO/PENTAX in an appropriate place. (3) After downloading the common DLL for USB test, copy it to the same directory as that of the ADJ data
read/write tool or under "c:windows/system.
1-2. Set the camera so that it recognizes the USB test mode.
(1) Enter the test mode and then the initial test selection screen.
Turn the power on while pressing both "MENU" and "DISP".
Press "RIGHT", "RIGHT" and "MENU. (2) Move the cursor to "3:USB TCC TEST" and press "SET". (3) Move the cursor to "1:USB TCC ON" and press "SET". (4) Press "MENU" button and leave the test mode. (5) This enables the camera to recognise the USB test mode flag. (6) When the USB test mode flag is ON, the test menu appears first when the camera power is turned on. * If the USB test mode flag should be OFF, set "2: USB TCC OFF" in the test menu.
1-3. Install the USB driver for the USB test mode in the computer. (The following is an example using the Windows Me.)
(1) Prepare the USB driver for the USB test mode. (2) Turn the camera power on which is set in the USB test mode and let it enter the USB test mode as
shown in 1-2.(the test menu appears right after the power is turned on). (3) Connect the camera in the above status to the computer by the USB cable. (4) "A wizard for the new hardware" appears. (5) Check "Designate the place for the driver (for users with sufficient knowledge)" and press "Next". (6) Check "Search for the optimum driver for the device (recommended)". (7) Check "Designate the place to search" , designate the place which contains "inf" file in the driver by
pressing "Reference" button, and then press "Next" button. (8) When "Universal USB Driver (VMEM manufacturer's name)" appears upon message "Searching for
the driver file for the following devices" , press "Next" button. (9) The file copy starts.
(If a message "uusbd.Inf cannot be found" appears during the file copy, designate the same place as in
the step 7).
(10) Press "Complete" button.
(11) Right-click "My computer", select "Property" and open "Device manager". If "Universal USB Driver
(VMEM manufacturer's name)" can be found in "USB device for UUSBD", the computer has successfully
recognised the driver.
(12) The test driver can be used for both CASIO/PENTAX. Installing the test driver into either one enables
the other one to recognise it.
— 8 —
Loading...
+ 22 hidden pages