CASIO EX-S3 Service Manual

EX-S3

INDEX
MAR. 2003
EX-S3

CONTENTS

SPECIFICATIONS ....................................................................................................................................... 1
BLOCK DIAGRAM ...................................................................................................................................... 4
TEST MODE ................................................................................................................................................ 5
PROGRAM VERSION UPGRADING .......................................................................................................... 6
COLOR ADJUSTMENT .............................................................................................................................. 8
2. Lens Replacement ......................................................................................................................... 10
3. MAIN PCB Replacement............................................................................................................... 10
4. Current consumption .................................................................................................................... 11
VCOM DC ADJUSTMENT ........................................................................................................................ 12
THE COUNTERMEASURE FOR "SYSTEM ERROR" ............................................................................. 15
DISASSEMBLY ......................................................................................................................................... 17
EXPLODED VIEW ..................................................................................................................................... 20
PARTS LIST .............................................................................................................................................. 21
PRINTED CIRCUIT BOARDS ................................................................................................................... 22
SCHEMATIC DIAGRAMS ......................................................................................................................... 24

SPECIFICATIONS

Image Files Format Snapshots: JPEG (Exif Ver.2.2); DCF (Design rule for Camera File system) 1.0 standard; DPOF
compliant Movies: AVI (Motion JPEG)
Recording Media 10MB built-in Flash memory
SD Memory Card Multimedia Card
Image Size Snapshots: 2048 x 1536 pixels
1600 x 1200 pixels 1280 x 960 pixels 640 x 480 pixels
Movies: 320 x 240 pixels
Approximate Memory Capacity and File sizes
• Snapshots File Size
(pixels)
2048 x 1536
1600 x 1200
(UXGA)
1280 x 960
(SXGA)
640 x 480
(VGA)
• Movies (320 x 240 pixels)
* Based on Matsushita Electric Industrial Co., Ltd. products. Capacity depends on card manufacturer. * To determine the number of images that can be stored on a memory card of a different capacity, multiply the capacities in
the table by the appropriate value.
Delete Single-file, all files (with protection) Effective Pixels 3.20 million Imaging Element 1/1.8-inch square pixel color CCD
Lens/Focal Distance F4.2; f=7.1mm
Zoom 4X digital zoom Focusing Fixed focal point Approximate Focus Range (from lens surface) 1m to (3.3´ to ∞)
Quality
Fine
Normal
Economy
Fine
Normal
Economy
Fine
Normal
Economy
Fine
Normal
Economy
Data Size
Recording Time
(Total pixels: 3.35 million)
(equivalent to approximately 35 for 35mm film)
One Movie: 30 seconds maximum Total Movie Time: 80 seconds maximum (built-in memory) 500 seconds maximum (SD 64 MB memory card)*
Approximate
Image File Size
1.6MB
1.2MB 630KB
1050KB
710KB 370KB 680KB 460KB 250KB 190KB 140KB
90KB
130 KB/second max.
Built-in flash
memory 10MB
5 shots 7 shots
14 shots
8 shots 12 shots 24 shots 13 shots 20 shots 35 shots 46 shots 61 shots 98 shots
SD Memory
Card*64MB
34 shots 45 shots 88 shots 53 shots 79 shots
154 shots
82 shots 126 shots 221 shots 294 shots 386 shots 618 shots
— 1 —
Exposure Control Light Metering: Multi-pattern by CCD
Exposure: Program AE Exposure Compensation: –2EV to +2EV (1/3EV units)
Shutter CCD electronic shutter; mechanical shutter, 1 to 1/6400 second
(Depends on REC mode and ISO sensitivity setting being used.)
Aperture F4.2/fixed White Balance Automatic, fixed (4 modes), manual switching Self-timer 10 seconds, 2 seconds, Triple Self-timer Built-in Flash Flash Modes: AUTO, ON, OFF, Red eye reduction
Flash Range: 1 to 2 meters (3.3' to 6.6') (ISO Sensitivity: “Auto”)
Recording Functions Snapshot; Best Shot; Movie Monitor Screen 2.0-inch TFT color LCD
84,960 pixels (354 x 240)
Viewfinder Monitor screen and optical viewfinder Timekeeping Functions Built-in digital quartz clock
Date and Time: Recorded with image data Auto Calendar: To 2049 World Time: City; Date; Time; Summer time;
162 cities in 32 time zones
Input/Output Terminals Cradle connector Power Supply Power Requirements: Rechargeable lithium ion battery (NP-20) x 1
Approximate Battery Life:
Continuous Recording (Continuous Snapshot Recording)
Continuous Playback
80 minutes (480 shots) 120 minutes
The values noted above are approximate values until power fails at normal temperature (25°C (77°F)). The above does not guarantee that you will be able to achieve this level of operation. Low temperatures shorten battery life.
Power Consumption DC 3.7V Approximately 3.5W Dimensions 89.5(W) x 57(H) x 11.7(D) mm
(3.5˝(W) x 2.2˝(H) x 0.5˝(D)) (excluding projections)
Weight Approximately 72 g (2.5 oz)
(excluding battery and accessories)
Bundled Accessories Rechargeable lithium ion battery (NP-20); USB cradle (CA-22); Special AC adaptor; USB cable;
Dummy Card; Strap; CD-ROM; Basic Reference
Rechargeable Lithium Rated Voltage: 3.7 V Ion Battery (NP-20) Rated Capacitance: 680 mAh
Operating Temperature Range: 0°C to 40°C (32°F to 104°F) Dimensions: 33 (W) x 50 (H) x 4.7 (D) mm
(1.3˝ (W) x 2.0˝ (H) x 0.19˝ (D))
Weight: Approximately 16 g (0.56 oz)
— 2 —
USB Cradle (CA-22) Input/Output Terminals Camera connector; USB port; AC adaptor terminal (DC IN 5.3V)
Power Consumption DC 5.3V Approximately 3.4W Dimensions 109(W) x 38.5(H) x 57(D) mm
(4.3˝(W) x 1.5˝(H) x 2.2˝(D)) (excluding projections)
Weight Approximately 61 g (2.1 oz)
Special AC Adaptor Power Requirement 100 to 240V AC, 50/60Hz, 0.12A (Inlet Type) Output 5.3V DC, 1.0A
Dimensions 48(W) x 28(H) x 66(D) mm
(1.9"(W) x 1.1"(H) x 2.6"(D)) (excluding projections and cable)
Weight Approximately 120 g (4.2 oz)
Special AC Adaptor Power Requirement 100 to 240V AC, 50/60Hz, 0.12A (Plug-in Type) Output 5.3V DC, 1.0A
Dimensions 47(W) x 20(H) x 72(D) mm
(1.9"(W) x 0.8"(H) x 2.8"(D)) (excluding projections and cable)
Weight Approximately 110 g (3.9 oz)
Power Supply
Use only the special NP-20 rechargeable lithium ion battery to power this camera. Use of any other type of battery is not supported.
This camera does not have a separate battery for the clock. The date and time settings of the camera are cleared whenever power is totally cut off (from both the battery and USB cradle). Be sure to reconfigure these settings after power is interrupted.
LCD Panel
The LCD panel is a product of the latest LCD manufacturing technology that provides a pixel yield of 99.99%. This means that less than 0.01% of the total pixels are defective (they do not turn on or always remain turned on).
Options
Mobile charger (with AC adaptor) BC-10L Cradle (with AC adaptor) CA-22 Soft case ESC-30
ESC-31
Neck strap ENS-1
* Refer to the sales section for the details of the options.
— 3 —

BLOCK DIAGRAM

SUB-PCB
Main-PCB
Microphone
Main-PCB
CDS/AD
AD80069
8bit micom
M37516
back up ca
pacitor
ADC/Sound
3M CCD-
Lenz
module
Amp
AK4536
V-Driver
CXD3440EN
RTC
R2051
Lenz barrier/
Mechanical shutter/
IRFLPF unit
SH-micom
HJ931601LP ( Stack MCM )
64M
SDRAM
Power
supply block
16M Flash
Memory
HG76C
2.0 inch TFT
COD2053AD
Vcc1.5 Vcc3.3 Vcc15 VEE7.5 Vcc5 EVCC3.3
Strobe Unit
SD/MMC Card
NP-20 Li-ion Battery
SUB-PCB
Storobe Vcc
SD Card
Connecter
Battery
spring
Fuse 1.25A
60pin Board to Board connecter
MENU/DISP/
MODE SW
LED
KEY PCB
16pin Cradle
Connecter
USB Cradle
LED Back Light
Unit
Buzzer
Power + Shutter
Key unit
— 4 —

TEST MODE

Note: Do not perform the menu item unless explained here. (It may damage the internal data and
camera becomes unusable.)
Booting
To boot the test mode While firmly pressing down both "MENU" and "DISP" buttons, Turn the power on.
2 "POWER" button
1 "MENU" + "DISP"button
++ KX856 ++
PR : 03.02.28.09.12 LD : 2.00 MI : 94
"Right" button -> "Right" button "MENU" button
1 :VERSION INFO 2 :VIDEO OUT 3 :USB TCC TEST 4 :TEST MENU 5 :BEEP TEST 6 :TASK-2 TEST 7 :ROM UPDATE 8 :ADJ TEST 9 :REC-INFO 10 :TEST SCRIPT 11 :LAST MEMORY
"SET" button
"MENU" button
"Right" button
1 :KEY CHECK 2 :VOCM CHECK 3 :MEMORY CHECK 4 :COLOR CHECK 5 :UGAIN CHECK 6 :VGAIN CHECK 7 :MESSAGE CHECK 8 :LED CHECK 9 :SW&JACK CHECK 10:MIC CHECK
— 5 —

PROGRAM VERSION UPGRADING

Introduction Update the program using an SD card.
Note:
Make sure to use a fully charged battery. MAIN PCB becomes unusable if power down or an error occurs during program transmission.
1. How to confirm the program version
The program version can be confirmed in the test menu (refer to the previous page).
Turn the power on while pressing MENU button.
The following program version can be found. Check the LCD display. (Example)
VER 1.00
(As of March 14. 2003)
2. How to update the firmware
1. Prepare the memory card which contains the software for upgrading EX-S3 firmware in the root directory . firmware: EX-S3.bin The firmware is included in the service CD-ROM. The location is as follows: QV/Soft/Adj-soft/Exs3/FirmUP
2. Insert the above memory card in the camera and then set a fully charged battery in the camera.
3. While pressing MENU, press power switch. Keep pressing MENU until PROGRAM UPDATE appears in the camera LCD.
The following appears.
The version for the firmware update software in the memory card appears at the bottom.
PROGRAM UPDATE YES NO NEW VERSION IS VER 1.00
Note: This does not appear when the battery is low. Make sure to charge the battery fully.
4. Align the white cursor to “YES” by the cross key of and , and press SET of the center of the cross key.
NOW LOADING appears in the LCD and the update starts.
5. COMPLETE appears after the update finishes.
6
6. Remove the memory card after turning the power off once. T urn the power back on again while pressing MENU, and check the version.
VER 1.00
(As of March. 2003)
7. If the version is correct, turn the power off.
8. Finally, check the operation by recording, playing back and deleting an image.
3. How to restore the firmware
1. Prepare the following firmware restoration program and change its name as follows; kx856r030228.hbn 앶앸 mercury.bin The program is included in the service CD-ROM. Location: QV/Soft/Adj-soft/Exs3/Recover
2. Copy the above file to the root directory in the memory card.
3. Insert the memory card into the camera.
4. Set a fully charged battery in the camera.
5. Turn the power on while pressing the shutter release button. The LED next to the LCD monitor changes from orange blinks 앶앸 green blinks 앶앸 green lights.
6. When the green LED lights, the firmware restoration is finished. Remove the battery.
7. Turn the power on again while pressing MENU and DISP buttons. The firmware is successfully restored if the following version appears. PR:03.02.28.09.12
8. Finally, start the camera normally to check the operation by recording, playing back and deleting an image.
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